Troubleshooting - GEM P600S Operating Instructions Manual

M-block diaphragm valve with flexible connection system
Table of Contents

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13 Troubleshooting

Error
Control medium escaping from vent
hole / vent* in the actuator cover for con-
trol function NC or connector 2 for con-
trol function NO (see chapter "Control
functions").
Control medium escaping from leak de-
tection hole*
Working medium escaping from leak de-
tection hole*
The product does not open or does not
open fully
The product is leaking downstream (does
not close or does not close fully)
The product is leaking between actuator
and valve body
Connection between valve body and pip-
ing leaking
Valve body leaking
* see chapter "Spare parts"
www.gemu-group.com
Error cause
Piston faulty
Spindle seal leaking
Shut-off diaphragm faulty
Control pressure too low (for control
function NC)
Pilot valve faulty
Actuator defective
Control medium not connected
Shut-off diaphragm incorrectly mounted
Actuator spring faulty (for control func-
tion NO)
Operating pressure too high
Control pressure too low (for control
function NO and control function DA)
Foreign matter between shut-off dia-
phragm and valve body
Valve body leaking or damaged
Shut-off diaphragm is defective
Actuator spring faulty (for control func-
tion NC)
Shut-off diaphragm incorrectly mounted
Bolting between valve body and actuator
loose
Shut-off diaphragm faulty
Actuator/valve body damaged
Incorrect installation
Threaded connections / unions loose
Sealing material faulty
Valve body faulty or corroded
Incorrect assembly
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13 Troubleshooting
Troubleshooting
Replace the actuator
Replace the actuator and check control
medium for impurities
Check shut-off diaphragm for potential
damage, replace diaphragm if necessary
Operate the product with the control pres-
sure specified in the datasheet
Check and replace pilot valve
Replace the actuator
Connect control medium
Remove the actuator, check the dia-
phragm mounting, replace the shut-off
diaphragm if necessary
Replace the actuator
Operate the product with operating pres-
sure specified in datasheet
Operate the product with the control pres-
sure specified in the datasheet
Remove the actuator, remove foreign
matter, check diaphragm and valve body
for potential damage, replace damaged
parts if necessary
Check valve body for potential damage,
replace valve body if necessary
Check shut-off diaphragm for potential
damage, replace diaphragm if necessary
Replace actuator
Remove the actuator, check the dia-
phragm mounting, replace the shut-off
diaphragm if necessary
Tighten bolting between valve body and
actuator
Check shut-off diaphragm for potential
damage, replace diaphragm if necessary
Replace actuator/valve body
Check installation of valve body in piping
Tighten threaded connections / unions
Replace sealing material
Check valve body for potential damage,
replace valve body if necessary
Check the assembly of the O-ring at the
interfaces of the valve bodies
GEMÜ P600S

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