GEM 533 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. GEM Manuals
  4. Control Unit
  5. 533
  6. Operating instructions manual

GEM 533 Operating Instructions Manual

Esystep motorized globe valve
Hide thumbs Also See for 533:
Table of Contents

Advertisement

Quick Links

Download this manual
GEMÜ 533 eSyStep
OPEN / CLOSE (Code AE)
Motorized globe valve
Operating instructions
EN
further information
webcode: GW-533

Advertisement

Table of Contents
loading

Related Manuals for GEM 533

Summary of Contents for GEM 533

  • Page 1 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE) Motorized globe valve Operating instructions further information webcode: GW-533...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 17.12.2020 GEMÜ 533 eSyStep 2 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 3: Table Of Contents

    LED symbols ............Definition of terms ..........Warning notes ............ 2 Safety information ............ 3 Product description ........... 4 GEMÜ CONEXO ............5 Correct use ..............6 Order data ..............7 Technical data ............8 Dimensions ............... 13 9 Manufacturer's information ........17 Delivery ...............

  • Page 4: General Information

    Hot plant components! Working medium The medium that flows through the GEMÜ product. Diaphragm size Uniform seat size of GEMÜ diaphragm valves for different 2 Safety information nominal sizes. The safety information in this document refers only to an in- dividual product.

  • Page 5: Product Description

    Manual override Actuator top with LED Polyamide, 50% glass In cases of uncertainty: display fibre 15. Consult the nearest GEMÜ sales office. Actuator base Polyamide, 50% glass fibre Electrical connection Distance piece with 1.4305 / 1.4408 leak detection hole Valve body 1.4408, EN-...

  • Page 6: Gemü Conexo

    Do not use the product in potentially ● explosive zones. 3.3 Description The GEMÜ 533 is a motorized 2/2-way globe valve. The WARNING eSyStep electric actuator is available as ON/OFF or with in- Improper use of the product tegrated positioner. The valve spindle is sealed by a self-ad- justing gland packing providing low maintenance and reliable ▶...

  • Page 7: Order Data

    24 V DC 8 Control module Code OPEN/CLOSE control, additional end position in- dicators Open/Close control, additional end position indic- ators, configured for emergency power supply module (NC) www.gemu-group.com 7 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 8 OPEN/CLOSE control, additional end position indicators 9 Regulating cone without 10 Actuator version Actuator size 0 11 Type of design Without 12 CONEXO Integrated RFID chip for electronic identification and traceability GEMÜ 533 eSyStep 8 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 9: Technical Data

    Higher operating pressures on request Leakage rate: Open/Close valve Seat seal Standard Test procedure Leakage rate Test medium Metal DIN EN 12266-1 EPDM, FKM, PTFE DIN EN 12266-1 www.gemu-group.com 9 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 10 2014/30/EU Interference resistance: DIN EN 61000-6-2 DIN EN 61326-1 (industrial processes) Interference emission: DIN EN 61000-6-4 (Sep. 2011) Interference emission class: Class A Interference emission group: Group 1 GEMÜ 533 eSyStep 10 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 11 ▶ With reduced forces, higher duty cycles and/or higher ambient temperatures are possible. At higher force settings the duty cycle and/or ambient temperature is reduced. ▶ IO-Link: Index 0x90 - Subindex 2 - Force www.gemu-group.com 11 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 12 1906701 (eSyStep ON/OFF, code AE, A5, A6) Product-ID: eSyStep On/Off (code AE, A5, A6) ISDU support: SIO operation: IO-Link specification: V1.1 IODD files can be downloaded via https://ioddfinder.io-link.com/ or www.gemu-group.com. GEMÜ 533 eSyStep 12 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 13: Dimensions

    150.0 202.0 384.8 252.8 32.5 70.0 82.0 150.0 202.0 389.0 257.0 32.5 70.0 82.0 150.0 202.0 400.5 268.5 32.5 70.0 82.0 150.0 202.0 408.5 276.5 Dimensions in mm www.gemu-group.com 13 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 14 Code 8: Flange EN 1092, PN 16, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: 1.4408, investment casting Code 90: EN-GJS-400-18-LT (GGG 40.3) GEMÜ 533 eSyStep 14 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 15 Code 48: Flange JIS 20K, face-to-face dimension FTF EN 558 series 10, ASME/ANSI B16.10 table 1, column 16, DN 50 drilled to JIS 10K 2) Valve body material Code 37: 1.4408, investment casting www.gemu-group.com 15 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 16 Code 39: Flange ANSI Class 150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 37: 1.4408, investment casting Code 90: EN-GJS-400-18-LT (GGG 40.3) GEMÜ 533 eSyStep 16 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 17: Manufacturer's Information

    ▶ Damage to the product. 4. Do not store solvents, chemicals, acids, fuels or similar Provide precautionary measures against exceeding the ● fluids in the same room as GEMÜ products and their maximum permitted pressures caused by pressure spare parts. surges (water hammer).

  • Page 18: Installation Position

    10.3 Installation with flanged connections Fig. 1: Flanged connection NOTICE Sealing material ▶ The sealing material is not included in the scope of deliv- ery. Only use appropriate sealing material. ● GEMÜ 533 eSyStep 18 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 19: Electrical Connection

    Connection X1 7-pin plug, Binder, type 693 Signal name Uv, 24 V DC supply voltage Digital input 1 Digital input 2 Digital input/output Digital output, IO-Link n. c. www.gemu-group.com 19 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 20 Digital input 1 Off/Open/Closed/Safe/On/ Open Open Initialization Digital input 2 Off/Open/Closed/Safe/On/ Closed Safe/On Initialization Digital input/output Open/Closed/Error/Error and Open Open warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning GEMÜ 533 eSyStep 20 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 21: Specific Data Io-Link (Pin 6)

    12.1 Operation on IO-Link 12.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with.
  • Page 22 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop GEMÜ 533 eSyStep 22 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 23 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master www.gemu-group.com 23 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)

  • Page 24: Process Data

    Valve position Close 0 → Process valve not in Closed position 1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode GEMÜ 533 eSyStep 24 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 25: Parameter Overview

    Read out software "V X.X.X.X." version 0x18 Application specific Text with 32 char- „****************“ acters can be entered 0x19 Function tag Text with 32 char- „****************“ acters can be entered www.gemu-group.com 25 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 26 0 → Hold 1 → Open 2 → Close 0x50 Basic settings Inversion of LED col- Activate / deactiv- 0 → Standard ours ate inversion of 1 → Inversed LEDs GEMÜ 533 eSyStep 26 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 27 Valve position 0 … 65.535 OPEN error Potifail close Valve position 0 … 65.535 CLOSED error Overcurrent out 1 Overcurrent / short- 0 … 65.535 circuit digital output www.gemu-group.com 27 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 28 0 to 255 CLOSE (0 to 25.5s) 0x90 Drive sets Speed Speed – average 1 … 3 traversing range Force Force, dependent 1 … 6 on valve used GEMÜ 533 eSyStep 28 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 29: Parameter

    Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT www.gemu-group.com 29 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 30 Characteristics 0x8002 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification GEMÜ 533 eSyStep 30 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 31 The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 14 bytes Product name StringT "eSyStep On/Off" www.gemu-group.com 31 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 32 For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag GEMÜ 533 eSyStep 32 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 33 Rights 0x25 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events www.gemu-group.com 33 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 34 The functions of the digital inputs can be configured with the Function digital inputs parameter. Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 GEMÜ 533 eSyStep 34 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 35 The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. www.gemu-group.com 35 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 36 (Output Error & Warning) Output error and warnings. (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. GEMÜ 533 eSyStep 36 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 37 (Active low) Input 2 inversed. Input / output 1 (Active high) Input/output not inversed. (Active low) Input/output inversed. Output 2 (Active high) Output not inversed. (Active low) Output inversed. www.gemu-group.com 37 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 38 (Hold) Actuator remains in the current position in case of an error. (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. GEMÜ 533 eSyStep 38 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 39 Manual initialization mode activated. IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 24) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 24) is activated. www.gemu-group.com 39 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 40 0 … 4092 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). GEMÜ 533 eSyStep 40 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 41 Number of actuator switch-offs due to excessive motor temperature Motor unable to move 0 … 65.535 Number of motor errors Internal error 0 … 65.535 Number of internal errors www.gemu-group.com 41 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 42 Read out current analog value of the potentiometer. Supply voltage 0 … 4095 Read out current analog value of the supply voltage. Temperature 0 … 4095 Read out current analog value of the temperature sensor. GEMÜ 533 eSyStep 42 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 43: Events

    App/Disapp Warning 0x5100 Primary Supply Voltage Under-Run App/Disapp Error 0x5111 Potifail Close App/Disapp Warning 0x8CA5 Potifail Open App/Disapp Warning 0x8CA4 Init Fail With No Stroke App/Disapp Warning 0x8CA6 www.gemu-group.com 43 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 44 Error when replacing a dia- ection. phragm (stroke of the valve in incorrect area). Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). GEMÜ 533 eSyStep 44 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)
  • Page 45 The configuration data that has been changed has been reset to its default values. The event serves to signal the changes in the configuration data. www.gemu-group.com 45 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)

  • Page 46: Operation

    2. Operate the manual override 3 with the hexagon socket (WAF3). 5. Initialization mode is automatically ended. ð Turn clockwise to close the valve. 6. The end positions are set. ð Turn anticlockwise to open the valve. GEMÜ 533 eSyStep 46 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 47: Inspection And Maintenance

    5. Clean all parts of contamination (do not damage parts 5. Depressurize the plant or plant component. during cleaning). 6. Actuate GEMÜ products which are always in the same 6. Check parts for potential damage, replace if necessary position four times a year.

  • Page 48: Replacing The Seals

    DN 50 200 Nm 5. Move the actuator A to the closed position. 6. With the valve fully assembled, check the function and tightness. 7. Carry out initialisation. GEMÜ 533 eSyStep 48 / 55 www.gemu-group.com OPEN / CLOSE (Code AE)

  • Page 49: Troubleshooting

    Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown www.gemu-group.com 49 / 55 GEMÜ 533 eSyStep OPEN / CLOSE (Code AE)
  • Page 50 Valve body / actuator damaged Replace valve body/actuator Body of the GEMÜ product is leaking Body of the GEMÜ product is faulty or Check the body of the GEMÜ product for corroded potential damage, replace body if neces-...

  • Page 51: Removal From Piping

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 17 Disposal goods at the operator's expense.

  • Page 52: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    19 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 53: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    EN 1983, AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label.

  • Page 54: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    21 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 55 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Subject to alteration Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Ger- many 12.2020 | 88668386 Phone +49 (0) 7940 1230 · info@gemue.de *88668386* www.gemu-group.com...

This manual is also suitable for:

533 esystep

Table of Contents