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Summary of Contents for GEM B56
- Page 1 GEMÜ B56 Motorized compact flanged ball valve Operating instructions further information webcode: GW-B56...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 07.03.2023 GEMÜ B56 2 / 48 www.gemu-group.com...
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Page 3: Table Of Contents
24 EU Declaration of Conformity in accordance with 6 Order data ............2014/35/EU (Low Voltage Directive) ....Ball valve with GEMÜ 9428, 9468 actuator .. Ball valve with J+J actuator ......Ball valve with Bernard actuator ....7 Ball valve technical data ........ -
Page 4: General Information
– Lists 1.3 Definition of terms Risk of electric shock! Working medium The medium that flows through the GEMÜ product. 1.4 Warning notes Wherever possible, warning notes are organised according to the following scheme: SIGNAL WORD Type and source of the danger... -
Page 5: Safety Information
13. Maintain the product correctly. 14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 48 GEMÜ B56... -
Page 6: Control Ball
3.4 Description even automation components, can be clearly traced and read The GEMÜ B56 3-piece 2/2-way metal ball valve is motorized. using the CONEXO pen RFID reader. The CONEXO app, which It has a plastic actuator housing. A manual override and an can be installed on mobile devices, not only facilitates and im- optical position indicator are integrated as standard. -
Page 7: Correct Use
PTFE seals must always be anticipated. Despite this, the safety of the ball valve is not affected by any po- tential build-up of lint and the seal materials are compli- ant in accordance with FDA directives. www.gemu-group.com 7 / 48 GEMÜ B56... -
Page 8: Order Data
6 Order data 6 Order data 6.1 Ball valve with GEMÜ 9428, 9468 actuator The order data provide an overview of standard configurations. Please check the availability before ordering. Other configurations available on request. Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are available more quickly. - Page 9 7 Voltage/Frequency 24 VDC 8 Control module ON/OFF actuator 9 Actuator version 1015 Actuator, motorized, operating time 11s, torque 15Nm, GEMUE, size 1 supply voltage B1, C1 10 Type of design Standard 11 CONEXO Without www.gemu-group.com 9 / 48 GEMÜ B56...
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Page 10: Ball Valve With J+J Actuator
ON/OFF actuator, 2 additional potential-free limit via mounting kit, switches, mounting kit and mounting parts made from stainless Class A (EN15714-2) steel ON/OFF actuator, 2 additional potential-free limit 11 CONEXO Code switches, BSR battery pack (NC) Without GEMÜ B56 10 / 48 www.gemu-group.com... - Page 11 ON/OFF actuator, 2 additional potential-free limit switches, Class A (EN15714-2) 9 Actuator version J4C20 Actuator, motorized, operating time 10s, torque 20Nm, J+J, type J4 heating, IP67 10 Type of design Standard 11 CONEXO Without www.gemu-group.com 11 / 48 GEMÜ B56...
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Page 12: Ball Valve With Bernard Actuator
ON/OFF actuator, 2 additional potential-free limit Thermal separation between actuator and valve body 5227 switches, via mounting kit, Class A (EN15714-2) mounting kit and mounting parts made from stainless steel GEMÜ B56 12 / 48 www.gemu-group.com... - Page 13 Class A (EN15714-2) 9 Actuator version BC1L Actuator, motorized, operating time 13s, torque 15Nm, BERNARD, type AQ 2 additional limit switches, heating, manual override, aluminium housing, RAL5002, IP67 10 Type of design Standard 11 CONEXO Without www.gemu-group.com 13 / 48 GEMÜ B56...
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Page 14: Ball Valve Technical Data
Leakage rate according to EN12266, 6 bar air, leakage rate A Pressure/temperature diagram: 65 °C PN 40 PN 16 20 40 80 100 120 140 160 180 200 Temperature TS [°C] Pressure rating: DN 15 – 50: PN40 DN 65 – 100: PN16 GEMÜ B56 14 / 48 www.gemu-group.com... - Page 15 0.34 1.275 4.25 17.85 28.9 45.05 63.75 87.55 127.5 3" 0.425 2.125 11.9 21.25 34.0 55.25 77.35 108.8 140.3 4" 0.595 2.55 9.35 21.25 34.0 50.15 76.5 119.9 180.2 302.6 Kv values in m³/h www.gemu-group.com 15 / 48 GEMÜ B56...
- Page 16 0.425 1.445 5.95 11.9 23.8 40.8 59.5 90.1 136.0 185.3 3" 0.595 2.975 15.3 29.75 51.0 76.5 114.8 174.3 263.5 4" 0.85 2.975 13.6 34.0 63.75 106.3 161.5 250.8 375.7 569.5 Kv values in m³/h GEMÜ B56 16 / 48 www.gemu-group.com...
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Page 17: Product Conformities
Torques: Breakaway torque 1/2" 3/4" 1" 1¼" 1½" 2" 2½" 3" 4" Torques in Nm Weight: Ball valve Weight 1/2" 3/4" 1" 1¼" 1½" 2" 2½" 11.9 3" 14.9 4" 20.4 Weights in kg www.gemu-group.com 17 / 48 GEMÜ B56... -
Page 18: Technical Data Of Actuator
8 Technical data of actuator 8 Technical data of actuator 8.1 GEMÜ 9428, 9468 actuators 8.1.1 Mechanical data Weight: GEMÜ 9428 Supply voltage 12 V / 24 V: 1.0 kg Actuator type 9468 Actuator version 2070: 4.6 kg Actuator version 4100, 4200: 11.6 kg... -
Page 19: Bernard, J+J Actuators
Siemens 3RV 1011-1BA10 Set current 2.20 1.70 Current data in A GEMÜ 9468 Motor protection switch Siemens 3RV 1011-1FA10 type: Set current: 4.0 A 8.2 Bernard, J+J actuators Note: For technical data see manufacturer's original datasheets www.gemu-group.com 19 / 48 GEMÜ B56... -
Page 20: Dimensions
9 Dimensions 9 Dimensions 9.1 Actuator dimensions 9.1.1 GEMÜ 9428, 9468 actuators Note on actuator mounting: Standard mounting orientation – actuator positioned in-line with piping Only with flanged connections the actuator is mounted across the piping 9.1.1.1 Actuator version 1015... - Page 21 9 Dimensions 9.1.1.3 Actuator version 4100, 4200 207.0 277,5 277.5 131.0 Dimensions in mm 9.1.2 Bernard, AUMA, J+J actuators For more detailed information on third-party actuators, refer to the manufacturers' documentation www.gemu-group.com 21 / 48 GEMÜ B56...
- Page 22 50.0 11.0 13.0 1½“ 50.0 70.0 14.0 15.0 2“ 50.0 70.0 14.0 16.0 2½“ 70.0 102.0 17.0 18.0 10.5 3“ 70.0 102.0 17.0 18.0 10.5 4“ 70.0 102.0 17.0 18.0 10.5 Dimensions in mm GEMÜ B56 22 / 48 www.gemu-group.com...
- Page 23 65.0 85.0 4x1/2-13UNC 50.0 152.0 120.6 17.0 78.0 93.0 4x5/8-11UNC 65.0 178.0 139.7 20.5 99.0 107.0 4x5/8-11UNC 76.0 190.0 152.4 22.0 116.0 119.0 4x5/8-11UNC 100.0 229.0 190.5 22.0 149.0 132.0 8x5/8-11UNC Dimensions in mm www.gemu-group.com 23 / 48 GEMÜ B56...
- Page 24 93.0 4 x M16 65.0 185.0 145.0 15.0 103.0 107.0 4 x M16 76.0 200.0 160.0 17.0 119.0 119.0 8 x M16 100.0 220.0 180.0 17.0 150.0 132.0 8 x M16 Dimensions in mm GEMÜ B56 24 / 48 www.gemu-group.com...
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Page 25: Manufacturer's Information
Provide precautionary measures against exceeding the ● 4. Do not store solvents, chemicals, acids, fuels or similar maximum permitted pressures caused by pressure fluids in the same room as GEMÜ products and their spare surges (water hammer). parts. CAUTION Use as step. -
Page 26: Installation With Flanged Connections
5. Centre the seals D accurately. Seals are not included in the scope of delivery. 6. Connect the ball valve flange and the piping flange using appropriate sealing material and matching bolting. Sealing material and bolts are not included in the scope of deliv- ery. GEMÜ B56 26 / 48 www.gemu-group.com... - Page 27 8. Slightly tighten the bolts SN and nuts M diagonally. 9. Check the alignment of the piping. 10. Tighten nuts M diagonally. Comply with appropriate regulations for the connections! After the installation: 11. Re-attach or reactivate all safety and protective devices. www.gemu-group.com 27 / 48 GEMÜ B56...
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Page 28: Electrical Connection
Uv-, direction of travel OPEN PE, protective earth conductor Connection diagram Limit switch OPEN External wiring Motor + − PE Limit switch CLOSED Actuator CLOSED Direction of travel CLOSED OPEN Direction of travel OPEN GEMÜ B56 28 / 48 www.gemu-group.com... - Page 29 Change-over contact limit switch OPEN PE, protective earth conductor PE, protective earth conductor Connection diagram CLOSED OPEN Additional limit switches External wiring CLOSED-0-OPEN Connection assignment X1, UV Actuator CLOS Direction of travel CLOSED OPEN Direction of travel OPEN www.gemu-group.com 29 / 48 GEMÜ B56...
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Page 30: Connection And Wiring Diagram - Actuator Version 2070, 4100, 4200
The potential must be assigned by the user. When the OPEN and CLOSED switches are operated simultaneously the actuator "CLOSES". 12.2.1.1.3 Connection diagram Direction Motor protection switch switch recommended CLOSED L1/Uv+ External wiring OPEN N/Uv- Connection assignment X1 GEMÜ B56 30 / 48 www.gemu-group.com... - Page 31 When the OPEN and CLOSED switches are operated simultaneously the actuator "CLOSES". 12.2.1.2.3 Connection diagram OPEN CLOSED Motor protection switch Direction recommended switch Additional CLOSED limit switches L1/Uv+ External wiring OPEN N/Uv- Connection assignment X1 Connection assignment X2 www.gemu-group.com 31 / 48 GEMÜ B56...
- Page 32 When the OPEN and CLOSED switches are operated simultaneously the actuator "CLOSES". 12.2.1.3.3 Connection diagram Motor protection switch Direction Actual value potentiometer recommended switch CLOSED L1/Uv+ External wiring OPEN N/Uv- Connection assignment X1 Connection assignment X2 GEMÜ B56 32 / 48 www.gemu-group.com...
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Page 33: Limit Switches
3. Undo screws 2. 4. Remove the cover of the actuator 3. 5. Undo the screws on the corresponding limit switch (4 = "CLOSED", 5 = "OPEN"). 6. Move limit switches to the desired position. 7. Tighten limit switch screws. www.gemu-group.com 33 / 48 GEMÜ B56... -
Page 34: Setting The Limit Switch For 2070, 4100, 4200
24 V DC, 24 V AC up to 250 V AC or operated directly via a PLC. - An electronic current limitation limits the torque. - For the above actuator types (except for code 2070), overall height 2 applies. GEMÜ B56 34 / 48 www.gemu-group.com... -
Page 35: Operation
To open the valve, turn the Allen key (SW3) clockwise 1 until the position indicator shows "open". To close the valve turn the Allen key (SW3) anti-clock- wise 2 until the position indicator shows "closed". OPEN CLOSED Reinsert red protective cap. www.gemu-group.com 35 / 48 GEMÜ B56... - Page 36 2. Insert crank handle and actuate the actuator by hand. Crank into the desired valve position (in the direction indic- ated on label): Actuator version 2070 Clockwise: OPEN Anticlockwise: CLOSED Actuator versions 4100, 4200 Clockwise: CLOSED Anticlockwise: OPEN GEMÜ B56 36 / 48 www.gemu-group.com...
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Page 37: Troubleshooting
"Replacing seat seals") Seat and flange seals faulty Replace seat and flange seals (see chapter "Replacing seat seals") Valve body leaking or corroded Check valve body for damage, replace valve body if necessary www.gemu-group.com 37 / 48 GEMÜ B56... -
Page 38: Inspection/Maintenance
CAUTION Servicing and maintenance work must only be performed ● by trained personnel. Do not extend hand lever. GEMÜ shall assume no liability ● whatsoever for damages caused by improper handling or third-party actions. In case of doubt, contact GEMÜ prior to commissioning. -
Page 39: Spare Parts
17.1 Spare parts Item Name Order designation Ball valve body assembly BB06 Seat and flange seals Seal Seal BB06DN… Conical spindle seal V-ring spindle packing V-ring O-ring Actuator See actuator designation. Dependent on the actuator version. www.gemu-group.com 39 / 48 GEMÜ B56... -
Page 40: General Information Regarding Actuator Replacement
▶ Adjustments are made with the actu- ator cover removed. ▶ Electric shock can cause severe burns and fatal injury. Always disconnect the product from ● power supply! Therefore, have all work performed ● only by qualified electricians. GEMÜ B56 40 / 48 www.gemu-group.com... -
Page 41: Replacing The Seals
17 Inspection/maintenance 17.3.2 Mounting the actuator 17.4 Replacing the seals NOTICE Only use genuine GEMÜ spare parts. ● When ordering spare parts, specify the complete order ● Attention! Manual override number of the ball valve. Only 1. Remove actuator (see chapter "Removing the actuator"). - Page 42 NOTICE ▶ DN 100: Seal 4 non existent. 11. Remove seals 4, 5 and front seat seal 6 from main part of ball valve. 7 21 15. Remove seals 9 upwards from the ball valve. GEMÜ B56 42 / 48 www.gemu-group.com...
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Page 43: Removal From Piping
If 16. Take off O-ring 7 from shaft. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 17. Take off seal 21 from shaft. -
Page 44: Eu Declaration Of Incorporation According To The Ec Machinery Directive 2006/42/Ec, Annex Ii B
EC Machinery Directive 2006/42/EC, Annex II B Machinery Directive introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the relevant essential health and safety requirements in accordance with Annex I of the above-mentioned Directive. -
Page 45: Eu Declaration Of Conformity In Accordance With 2014/68/Eu (Pressure Equipment Directive)
Information for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ's in-house process instructions and standards of quality which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Direct- ive 2014/68/EU, these products must not be identified by a CE-marking. -
Page 46: Eu Declaration Of Conformity In Accordance With 2014/30/Eu (Emc Directive)
2014/30/EU (EMC Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive. -
Page 47: Eu Declaration Of Conformity In Accordance With 2014/35/Eu (Low Voltage Directive)
Product: GEMÜ B56 Product name: Motorized compact flanged ball valve Product version: Valid for product versions with GEMÜ type 9428 and 9468 actuators The following harmonized standards (or EN IEC 61010-2-201:2018; EN 61010-1:2010/A1:2019/AC:2019-04 parts thereof) have been applied: M. Barghoorn... - Page 48 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 03.2023 | 88736573...
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