Scotchman CPO-315-RFA Manual
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Scotchman CPO-315-RFA Manual

Touch screen cold saw
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  • Page 1 You have downloaded a manual for our MODEL CPO-315-RFA TOUCH SCREEN COLD SAW Please download our Cold Sawing Guide too. Please read the manual before operating this saw!!
  • Page 2 MODEL CPO-315-RFA TOUCH SCREEN COLD SAW S/N B2053RFA0522 and up PRINTED SEPTEMBER 2022 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...

  • Page 3: Table Of Contents

    Cut Fail Screen Alarms History Menu 5.1T Auto Operation Menu 5.1U MACHINE OPERATION Selecting The Proper Blade and Cutting Speed Page 2 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
  • Page 4 Breakage or Excessive Dulling of Blades 10.2 Optional Flood Coolant System 10.3 Pneumatic System 10.4 11.0 PARTS LISTS 11.1 Saw Head Main Vise Assembly 11.2 Page 3 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...
  • Page 5 Power Down Feed Regulator 12.4A 90" & 120" Discharge Assemblies 12.5 13.0 STOCK BLADES 14.0 WIRING DIAGRAM 240V 15.0 WIRING DIAGRAM 480V Page 4 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844...

  • Page 6: Introduction

    1.0 INTRODUCTION The CPO-315 RFA Fully Automatic Cold Saw is designed to cut solids, tubes, flats and other profiles in grades of material that range from hot and cold rolled steel, annealed tool steels, stainless, aluminum, brass, copper, synthetics and extrusions. Cold sawing is a process similar to a milling process.

  • Page 7: Safety Precautions

    2.0 SAFETY PRECAUTIONS The operators of this machine must be qualified and well trained in the operation of this machine. The operators must be aware of the capacities and the proper use of this machine. This manual is not intended to teach untrained personnel how to operate equipment. NEVER OPERATE THIS MACHINE WITH ANY OF THE PROTECTIVE GUARDS OR HOODS OPEN OR REMOVED! Wear the appropriate personal protective equipment.

  • Page 8: Warranty

    3.0 WARRANTY Scotchman Industries, Inc. will, within 2 years of date of purchase, replace F.O.B. the factory or refund the purchase price for any goods which are defective in materials or workmanship, provided that the buyer returns the warranty registration card within thirty (30) days of purchase date and, at the seller’s option, returns the defective goods, freight and delivery prepaid, to the seller, which shall be the...

  • Page 9: Installation And Set-Up

    4.0 INSTALLATION AND SET-UP CAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES. PLEASE READ ALL SECTIONS OF THIS MANUAL THOROUGHLY BEFORE OPERATING THIS MACHINE. 4.1 PHYSICAL DIMENSIONS SEE FIGURE 1 ON THE FOLLOWING PAGE. DIMENSIONS INCHES HEIGHT FLOOR TO VISE 38.5 BASE HEIGHT VISE OPENING...
  • Page 10 FIGURE 1 Page 9...

  • Page 11: Machine Installation

    4.2 MACHINE INSTALLATION SEE FIGURE 2 ON THE FOLLOWING PAGE. This machine is shipped with the discharge assembly attached to the saw. CAUTION: THIS MACHINE IS TOP HEAVY AND MUST BE MOVED WITH CARE, ON HARD, FLAT SURFACES, ONLY. USE THE FOLLOWING STEPS TO INSTALL THE MACHINE: Select a location for the machine that allows adequate room for any length of material that you may want to cut.
  • Page 12 FIGURE 2 Page 11...

  • Page 13: Electrical Requirements

    For supply lines ten feet (304 cm) or shorter, we recommend 12 gauge wire. For lines longer than ten feet (304 cm), we recommend 10 gauge wire. We do not recommend supply lines over twenty feet (609 cm) in length. CPO-315-RFA TOUCH SCREEN (11-177 RPM) MOTOR VOLTAGE FULL LOAD CURRENT HORSEPOWER 17.3...

  • Page 14: Machine Start-Up

    5.0 MACHINE START-UP Before starting this machine, take the time to review the operator’s manual thoroughly, to familiarize yourself with all of the functions of the machine. We strongly urge you to follow OSHA directive CFR-1910.147 (effective 09-09-90) regarding lock-out, tag-out procedures.

  • Page 15: Control Panel Functions

    5.1 CONTROL PANEL FUNCTIONS The following section gives a brief description of the touch screen and its functions. Before powering the machine, please familiarize yourself with the location and the function of each of these items. SECTION 7.0 will describe how to set the machine up for an operation. SEE FIGURE 3 BELOW.

  • Page 16: A Main Power Switch

    5.1 A MAIN POWER SWITCH This is the main power disconnect switch for the machine and it should be locked or tagged in the OFF position any time maintenance or service work is being performed. Maintenance or service work on the electrical controls must be performed by qualified personnel.

  • Page 17: B Emergency Stop Switch

    5.1 B EMERGENCY STOP SWITCH This switch stops the saw motor and allows the head to return to the up position. The emergency stop switch also applies the material vise air pressure. Once this switch has been used, the operator must restart the machine.

  • Page 18: F Cut Profiles

    5.1F CUT PROFILES This is the CUT PROFILES MENU. Before performing any operation, you need to set up a cut profile operation. The only profiles that come with the machine are the general or metric profile. You can store up to 100 profiles. Press the recipe screen and name the profile. You can use any combination of numbers or letters that you want for each particular profile.

  • Page 19: G Manual Operation Menu

    5.1G MANUAL OPERATION MENU This is the MANUAL OPERATION MENU. The manual operation mode is used to calibrate the stop, make sample cuts and set the stroke and other settings of the machine. All of the functions in the manual menu will function when the saw hood is open, except the START blade function, the head up and the head down buttons.

  • Page 20: H Customer Calibration & Set-Up

    5.1H CUSTOMER CALIBRATION & SET-UP This is the CALIBRATION SCREEN. This screen is used to calibrate the length stop on the saw. Just follow the instructions on the screen to calibrate the stop. Set your stop 3 to 4 inches from the saw blade. The part count direction will either count parts up to your pre-set number on the counter or down from the pre-set number.

  • Page 21: I Desired Length Screen

    5.1I DESIRED LENGTH SCREEN This is the DESIRED LENGTH SCREEN. Any time you move the stop, this screen will open. Move the stop until the desired length appears on the screen. The stop has a fine adjustment knob on it that you can fine tune the length with when you are close to your desired length.

  • Page 22: J Factory Set-Up Screen

    5.1J FACTORY SET-UP SCREEN This is the FACTORY SET-UP SCREEN. These settings are pre-set at the factory and should not need to be changed. The vise release setting chooses whether the vise opens when the blade is down or up. Having the vise release in the down position will speed up the cutting operation.

  • Page 23: K Model & Serial Number Menu

    5.1K MODEL & SERIAL NUMBER MENU This is the MODEL AND SERIAL NUMBER MENU. You will need the information on the screen when contacting the manufacturer for replacement parts or troubleshooting assistance. FIGURE 10 Page 22...

  • Page 24: L Maintenance Menu

    5.1L MAINTENANCE MENU This is the MAINTENANCE MENU. The PLC menu is used for most troubleshooting problems. The VFD menu is used for the same. Each menu will be covered on the following pages. FIGURE 11 Page 23...

  • Page 25: M Timer Screen

    5.1M TIMER SCREEN This is the TIMER SCREEN. This screen is used to set the times for all functions of the saw. FIGURE 12 Page 24...

  • Page 26: N Plc Maintenance Screen

    5.1N PLC MAINTENANCE SCREEN This is the PLC MAINTENANCE SCREEN. This screen can be used to diagnose most problems with the machine if a fault code does not appear on the screen. For example, if the machine won’t start an operation and you come to this screen and the saw head up light is not lit, this means that the saw head is either not all the way up or the proximity switch is bad or not properly aligned.

  • Page 27: O Hood Open Screen

    5.1O HOOD OPEN SCREEN This is the HEAD OPEN SCREEN. This just means that the cycle has been stopped because the hood is open. If this screen appears and the hood is not open, there is a problem with the hood safety switch. FIGURE 14 5.1P BATCH COMPLETE This is the BATCH COMPLETE SCREEN.

  • Page 28: Q Feed Failure Screen

    5.1Q FEED FAILURE SCREEN This is the FEED FAILURE SCREEN. If this screen pops up, you could have one of several problems. The infeed rate on your profile is set too slow and the cycle times out before the material reaches the stop. You can increase the feed rate in the profiles screen.

  • Page 29: S Cut Fail Screen

    5.1S CUT FAIL SCREEN This is the CUT FAIL SCREEN. This means that the cut cycle timed out before the head reached the down position. You will need to increase the down feed rate or edit the material feed watchdog in the timer menu. FIGURE 18 5.1T ALARMS HISTORY MENU This is the ALARMS HISTORY MENU.

  • Page 30: U Auto Operation Menu

    5.1U AUTO OPERATION MENU This is the AUTO OPERATION MENU. In order for the machine to operate in the auto mode, there must be a profile loaded. Make sure that you have the correct profile for the job you are running. There must be a value on the parts counter.

  • Page 31: Machine Operation

    The CPO-315-RFA is designed to use a maximum 12-1/2 inch (315mm) diameter blade. 10-3/4 inch blades are also available for this machine. Special blades are available for certain applications. For further information, contact your dealer or the factory.
  • Page 32 FOR THESE BLADES ARE 600 FOR THE 12-1/2 INCH (315 MM) AND 700 FOR THE 10-3/4 INCH (275 MM). The CPO-315-RFA saw is designed to use a maximum 12-1/2 inch (315mm) diameter blade. The arbor size is 40mm with four 12mm pins spaced at 65mm.

  • Page 33: Saw Capacities

    6.3 SAW CAPACITIES SEE FIGURE 22 BELOW. Figure 22 below is a chart showing the maximum capacities of this machine in various materials. RFA/ST RFA/ST CAPACITIES WITH MAXIMUM DIAMETER 90° ONLY 90° ONLY BUNDLE FEED BLADES 315 MM INCHES Ø3-1/2 Ø3 Ø3 Ø89...
  • Page 34 THIS PAGE LEFT BLANK INTENTIONALLY. Page 33...

  • Page 35: Material Main Vise

    6.4 MATERIAL MAIN VISE SEE FIGURE 23 BELOW. The following are set-up and maintenance instructions for the material main vise. 1. Make sure that the filter/lubricating device (A) is full of oil. Use a quality (ISO 22) air line lubricant designed for automatic oilers. 2.
  • Page 36 Adjust the air pressure regulator (C). 90 PSI (6.2 BAR) is the minimum operating pressure. 105 PSI (7.2 BAR) is the maximum. The vise is activated by the top proximity switch on the saw head. The lubricating device (A) should release one drop of oil every 5 to 10 cycles. On top of the lubricating device is a clear plastic dome with a small tube inside.

  • Page 37: Power Down Feed

    6.5 POWER DOWN FEED REFER TO FIGURE 25 BELOW. FIGURE 25 Page 36...
  • Page 38 CAUTION: ALWAYS DISCONNECT THE AIR SUPPLY BEFORE REMOVING THE FILLER PLUG FROM THE RESERVOIR. IF THE FILLER PLUG IS REMOVED WHILE THE MACHINE IS CONNECTED TO AIR PRESSURE, THE FLUID IN THE TANK WILL BE PURGED THROUGH THE OPENING UNDER PRESSURE. BEFORE POWERING THE SAW, CHECK THE OIL LEVEL IN THE RESERVOIR (A).

  • Page 39: Material Clamping

    6.6 MATERIAL CLAMPING All work-pieces must be clamped securely in the vise. Any slippage of the material can result in broken or damaged blades. The material should be clamped so that the contact surface between the material and the blade is as small as possible. For this reason, when cutting flat stock material, we recommend standing it up and cutting it through the thinnest section, whenever possible.
  • Page 40 NOTE: HOOD AND BLADE GUARD ARE NOT SHOWN FOR CLARITY FIGURE 26 Page 39...

  • Page 41: Machine Automatic Operation (Set-Up)

    7.0 MACHINE AUTOMATIC OPERATION (SET-UP) Load the material on the supply table. Load one layer only; do not stack material on the supply table. Stacking material will cause the machine to load more than one part and the machine will fault out.
  • Page 42 Press the feed advance button and feed the material to the stop. You may have to press the rocker forward button if the rocker feed rollers are not in the correct position. Press the vise close button. Press the coolant start button and blade start button. Press the head down button and make a cut.

  • Page 43: Maintenance

    8.0 MAINTENANCE 8.1 LUBRICATION SEE FIGURE 29 BELOW. Grease the head pivot pin (C), the spindle shaft and the feed roller bearings (A) with a high pressure, high temperature bearing grease, daily. Clean the chips out of the vise at least once a day; more often, if needed. Apply penetrating oil to the spindle and guide pins.

  • Page 44: Cutting Oils And Lubricants

    8.2 CUTTING OILS AND LUBRICANTS SECTION 12.1 lists Scotchman.s parts numbers for cutting oils and lubricants. Using high quality lubricants and oils will greatly increase the life of this equipment. Use only pure, synthetic, water soluble, cutting oil for coolant. We recommend our P/N 075751 saw coolant.

  • Page 45: Gear Replacement (Saw Head)

    8.4 GEAR REPLACEMENT (SAW HEAD) REFER TO FIGURE 30 BELOW. FIGURE 30 Page 44...
  • Page 46 Remove the drain plug (A) from the head casting and allow the fluid to drain. Remove the motor from the head. Remove the four bolts (E) from the bearing retainer (F). Remove the worm shaft assembly (J). The worm shaft has a 10mm threaded hole in the end of it for a slide hammer.

  • Page 47: Spindle Replacement (Main Vise)

    8.5 SPINDLE REPLACEMENT (MAIN VISE) SEE FIGURE 31 BELOW. FIGURE 31 Page 46...

  • Page 48: Seal Replacement (Main Vise)

    Disconnect the machine’s power and the air supply. Remove the spindle shield (XX) and the spring (Y) and ball (HH). Remove the bolts (A & B) and the retainer (D). Remove the clevis pin (F) and remove the clevis (E) and the forks (CC). The spindle can now be removed from the machine.

  • Page 49: Coolant Pump Maintenance

    8.7 COOLANT PUMP MAINTENANCE (OPTIONAL FLOOD COOLANT) SEE FIGURE 32 ON THE FOLLOWING PAGE. IF YOUR COOLANT PUMP IS LEAKING OR LACKS POWER, USE THE FOLLOWING STEPS: NOTE: WE RECOMMEND REPLACING THE PUMP SEAL ANYTIME THE PUMP IS DISMANTLED. A SEAL KIT IS AVAILABLE. FOR PART IDENTIFICATION, SEE THE FOLLOWING PAGE Make sure that the power to the machine is off.
  • Page 50 FIGURE 32 Page 49...

  • Page 51: Optional Equipment

    9.0 OPTIONAL EQUIPMENT 9.1 SPECIAL VISE JAWS Special vise jaws for holding thin wall round tubes and profiles are available on a made-to-order basis. For prices and delivery on special jaws, contact your local dealer or the factory. 9.2 OPTIONAL DISCHARGE LENGTHS There are optional ninety inch and one hundred and twenty (120) inch discharge assemblies available for this machine.

  • Page 52: Trouble Shooting Guide

    10.0 TROUBLE SHOOTING GUIDE 10.1 ELECTRICAL TROUBLE SHOOTING THE MOTOR WILL NOT RUN A. The main disconnect switch in the base cabinet must be on and the emergency stop switch must be pulled out. Also, check the supply voltage to the saw to make sure that it is the same as the motor voltage. If the supply voltage is correct and the switch energizes and the motor still will not run, contact your dealer or the factory.

  • Page 53: Breakage Or Excessive Dulling Of Blades

    10.2 BREAKAGE OR EXCESSIVE DULLING OF BLADES Select the proper blade and spindle speed for the material being cut. FOR RECOMMENDATIONS, REFER TO SECTION 6.1 Always break in the blade before you start normal cutting. Do not apply excessive down pressure on the workpiece. Excessive down pressure will cause the teeth to remove too large of a chip, resulting in premature dulling or breakage.

  • Page 54: Optional Flood Coolant System

    10.3 FLOOD COOLANT SYSTEM (OPTIONAL) IF THE COOLANT WILL NOT FLOW A. Make sure that the coolant switch on the control panel is on. Check the wiring connections to the pump and make sure that the pump is running. Check the level of the coolant in the reservoir. If there is less than three inches of coolant in the reservoir, the pump will not work.

  • Page 55: Pneumatic System

    10.4 PNEUMATIC SYSTEM REFER TO FIGURE 34 ON THE FOLLOWING PAGE. THE MOST COMMON PNEUMATIC/HYDRAULIC PROBLEMS ARE: Low levels of fluid in the reservoir: The fluid level in the power down feed reservoir should be approximately 2-1/2 inches below the top of the reservoir when the head is in the up position. CAUTION: THE AIR SUPPLY TO THE MACHINE MUST BE DISCONNECTED BEFORE YOU REMOVE THE FILLER PLUG FROM THE RESERVOIR.
  • Page 56 1A-5/16" BLACK TO BACK OF VISE CYLINDER 1B-5/16" BLACK TO FRONT OF VISE CYLINDER 2A-1/4" RED TO TOP OF POWER-DOWN OIL TANK 2B-1/4" GREEN THRU TEE TO THE REGULATOR ON BACK OF CYLINDER, SIDE OF TEE THRU 12# REG., 5/16" BLACK TO MISTER 3A-1/4"...
  • Page 57 FOR BEST RESULTS, USE ONLY SCOTCHMAN COLD SAW BLADES AND COOLANT. SEND YOUR BLADES BACK TO THE FACTORY FOR PROFESSIONAL RESHARPENING ON MODERN CNC EQUIPMENT. WWW.SCOTCHMAN.COM SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 Page 56...
  • Page 58 SCOTCHMAN CPO-315-RFA-SAW WWW.SCOTCHMAN.COM SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844 Page 57...

  • Page 59: Parts Lists

    11.0 PARTS LIST THE FOLLOWING SECTIONS CONTAIN THE SAW AND OPTIONAL EQUIPMENT PARTS LISTS AND DRAWINGS. FOR YOUR CONVENIENCE, ALWAYS GIVE YOUR COMPLETE SERIAL NUMBER WHEN ORDERING PARTS. 11.1 SAW HEAD ITEM PART # DESCRIPTION 077150 Needle Bearing 077322 Worm Shaft 077323 Pivot Bearing 077324...
  • Page 60 073110 M-10 Lock Washer 073920 Dowel Pins 073641 M-10 SHCS 077335 Snap Ring 077337 O-Ring 077340 Key 10 x 8 x 32 075081 Snap Ring 045327 Straps 201120 M-6 x 20 HHCS 201135 M-6 x 35 HHCS 154004 Rivet 045382 Complete Head Assembly FIGURE 35 Page 59...

  • Page 61: Main Vise Assembly

    11.2 MAIN VISE ASSEMBLY ITEM PART # DESCRIPTION 221245 10 x 160 MM SHCS 221240 10 x 140 MM SHCS 221235 10 x 100 MM SHCS 045311 Clevis Guide 045312 Clevis 045317 Clevis Pin 046655 Snap Ring 045630 Cylinder 045631 Cylinder Seal Kit 045313 Cylinder Mount...
  • Page 62 219047 M-10 x 12 Set Screw 077798 Vise Jaws 203212 M-10 x 30 HHCS 045224 Strike Plate 060270 Covering Cap 114020 Flat Washer 210012 M-10 JM Nut 045300 Complete Vise Assembly FIGURE 36 Page 61...

  • Page 63: A Infeed Roller Assembly

    11.3A INFEED ROLLER ASSEMBLY ITEM PART # DESCRIPTION Drive Roller (Urethane) 042036 220020 Button Head 046130 Retainer Upper Roller Bearing 046003 042018 Drive Roller Sleeve 043156 Roller Shaft 045178 Pivot Plate 077189 M-20 Hex Nut Idler Sprocket 043082 221317 M-12 SHCS 218022 M-6 Set Screw Drive Sprocket Assembly...
  • Page 64 Snap Ring 077191 Drive Sprocket Bearing 046006 FIGURE 37 Page 63...

  • Page 65: B Infeed Drive Assembly

    11.3B INFEED DRIVE ASSEMBLY ITEM PART # DESCRIPTION 045279 Support Leg 043003 Guide Roller 046024 Bearing and Retainer 079213 Roller 045234 Front Side Plate 045236 End Plate 043082 Idler Sprocket 045244 Feed Roller 042024 Drive Roller 045243 Guide Plate 045235 Rear Side Plate 045237 Sensor Mount...
  • Page 66 212014 M-12 Lock Washer 112014 1/2 Lock Washer 101412 1/2 x 13 x 1-1/2 HHCS 141511 Roll Pin 229225 M-10 Shoulder Bolt 114020 Washer FIGURE 38 Page 65...

  • Page 67: C Roller Drive Assembly

    11.3C ROLLER DRIVE ASSEMBLY ITEM PART # DESCRIPTION 045242 Valve Bracket 045614 Rotary Actuator 045619 Seal Kit 121205 3/8 x 1 SHCS 043082 Sprocket 101412 1/2-13 x 1-1/2 HHCS 221230 M-10 x 60 SHCS 045139 Sprocket Mount 046120 # 35 Chain (47 Link) 046033 #35 Connecting Link 042051...
  • Page 68 FIGURE 39 Page 67...

  • Page 69: D Infeed Guide Assembly

    11.3 D INFEED GUIDE ASSEMBLY ITEM PART # DESCRIPTION 045245 Platform Assembly 079213 Vertical Guide Roller 229220 M-12 x 20 x 50 Shoulder Bolt 045279 Roller Mount 043003 Nylon Roller 229225 M-10 x 12 x 70 Shoulder Bolt 221210 M-10 x 25 SHCS 114020 Hardened Washer 043020...
  • Page 70 FIGURE 40 Page 69...

  • Page 71: Material Guide Assembly

    11.4 MATERIAL GUIDE ASSEMBLY ITEM PART # DESCRIPTION 103213 3/8 x 16 x 1-1/4 BHCS Bearing 045564 Short Adjustment Rod 045262 Adjustment Block 044263 221210 M-10 x 25 SHCS M-10 x 12 SS 219047 Upper Clamp 044265 Material Guide Lower Clamp 044269 229225 M-10 x 12 x 70 Shoulder Bolt...
  • Page 72 ASSY NO. 044250 (I & J not inc.) FIGURE 41 Page 71...

  • Page 73: Encoder Assembly

    11.5 ENCODER ASSEMBLY ITEM PART # DESCRIPTION 045572 Spring 210012 M-10 Jam Nut 045293 Mounting Plate 045292 Spacer 045563 Rubber Wheel 044410 Abrasive Band 046563 Sales Wheel Assembly (Includes F, F1, G & J) 046046 Snap Ring 045564 Bearing 045291 Hub Bolt 045290 Wheel Insert...
  • Page 74 FIGURE 42 Page 73...

  • Page 75: 60" Discharge Table Assembly

    11.6 60" DISCHARGE TABLE ASSEMBLY ITEM PART # DESCRIPTION 045138 Leg Assembly 049330 Foot Clamp 049217 Leveling Pads 208024 045146 Support Assembly 221210 M-10 x 25 SHCS 045611 Rotary Actuator 045622 Seal Kit 077746 Fitting 045454 Left End Plate 221220 M-10 x 40 SHCS 045167 Wire Channel...
  • Page 76 045582 Clevis Pin 077142 Grease Zerk FOR 90 AND 120 INCH DISCHARGE TABLES, SEE SECTION 12.5. FIGURE 43 Page 75...

  • Page 77: Stop Fine Adjustment Assembly

    11.7 STOP FINE ADJUSTMENT ASSEMBLY ITEM PART # DESCRIPTION 045472 Stop Nut 043108 Fine Adjustment 045287 Stop Adjustment Rod 141619 1/8 x 7/8 Roll Pin 073458 M-6 x 10 SHCS 046029 Spring 042034 Material Stop 141215 3/16 x 1-1/2 Roll Pin 047601 Stop Cylinder 045601...
  • Page 78 FIGURE 44 Page 77...

  • Page 79: Stop Assembly

    11.8 STOP ASSEMBLY ITEM PART # DESCRIPTION 044222 Aluminum Rail 045453 End Plate 073624 M-8 x 25 FSHCS 044238 T-Nut 130105 5/16 x 18 x 3/4 FSHCS 044212 T-Rail 044139 Stop Shaft 044218 Collet Holder 073617 M-6 x 12 BHC 044137 Bracket Mount 044285...
  • Page 80 077001 Switch 041030 Shim 029220 Scale 214012 M-10 Flat Washer FIGURE 45 Page 79...

  • Page 81: Dump Tables

    11.9 DUMP TABLES ITEM PART # DESCRIPTION 044307 Actuator Cover 220014 M-6 x 10 BHCS 044320 Dump Table 230005 M-6 x 12 FSHCS 044163 Table Support 221220 M-10 x 40 SHCS 230005 M-6 x 12 FSHCS 044340 Short Dump Table 044235 Bushing 044150...
  • Page 82 FIGURE 46 Page 81...

  • Page 83: Supply Table Assembly

    11.10 SUPPLY TABLE ASSEMBLY ITEM PART # DESCRIPTION 045101 Guide Assembly 045126 Material Guide 045131 Adj. Guide Arm 045123 Guide Mount 045129 Roller Block 043003 Guide Roller 045145 20' Carrier Beam 045405 Stand Assembly Top 045383 Cyl. Mtg. Block 045385 Bearing Mount 049321 Fafnir Bearing SCJT 1...
  • Page 84 DETAIL B DETAIL C Page 83 DETAIL A FIGURE 47...

  • Page 85: A Supply Table Leg Assemblies

    11.10A SUPPLY TABLE LEG ASSEMBLIES ITEM QTY PART # DESCRIPTION 079210 Horizontal Roller 079221 Nice Bearing 079211 Roller Shaft 214016 M-16 Washer 079212 Roller Stand 079213 Vertical Roller 229220 M-10 x 12 x 50 SH Bolt 219047 M-10 x 12 SS 045105 Stand Ass'y 114020...
  • Page 86 FIGURE 48 Page 85...

  • Page 87: Power Down Feed Assembly

    11.11 POWER DOWN FEED ASSEMBLY ITEM PART # DESCRIPTION 045230 Power Down Bracket (Upper) 045425 Power Down Reservoir CPO315 PD Cylinder Assembly 045692 (Includes Items 3-14) 045031 3/8" NPT X 1/4" 90° Swivel 045054 3/8" NPT X 1/2" 90° Swivel PIvot Pin 045593 (Includes Items 6-7)
  • Page 88 SEAL KIT for 045699 CYLINDER FIGURE 49 Page 87...

  • Page 89: A Power Down Feed Valves

    11.11A POWER DOWN FEED VALVES ITEM PART # DESCRIPTION 077746 1/4" NPT x 169PL 077701 Baffle 077777 3/8" NPT Plug 045054 90 Degree Swivel 077536 Check Valve 045042 Fitting 047535 Flow Control Valve 045054 1/2 x Ninety Degree Swivel 077779 1/4 NPT Close Nipple 045041 Brass Three-Way...
  • Page 90 FIGURE 50 Page 89...

  • Page 91: B Air Controls

    11.11B AIR CONTROLS ITEM PART # DESCRIPTION Provided by Customer 077719 Shuttle Valve 077737 1/4 NPT Brass Street Elbow 077780 Brass NPT Coupler 077779 1/4" NPT Nipple 045604 Complete Filter/Regulator/Lubricator 045605 Mounting Brackets 077738 90 Degree Fitting 045609 Replacement Bowls 045612 Regulator Seal Kit 045613...
  • Page 92 FIGURE 51 Page 91...

  • Page 93: Air Valve Assembly

    11.12 AIR VALVE ASSEMBLY ITEM PART # DESCRIPTION 045560 Cable End 077774 Fitting 077777 Plug (3/8 NPT) 077740 90 Degree Elbow 045650 Solenoid 045655 Valve 677728 Fitting 077930 Coolant Regulator 045666 Complete Valve Assembly 077741 Ninety Degree Swivel 077750 Brass Nipple Page 92...
  • Page 94 FIGURE 52 Page 93...

  • Page 95: Blade Guard Assembly

    11.13 BLADE GUARD ASSEMBLY ITEM PART # DESCRIPTION 045267 Guard Shell 073641 M-10 SHCS 040087 M-10 Brass HHCS 208012 M-10 Jam Nut 026621 M-10 Tee Nut 660145 Coolant Line 046272 Hose Barb 073415 M-4 x 25 SHCS 076835 Mister Unit 676842 Ninety Degree Hose Barb 077926...
  • Page 96 FIGURE 53 Page 95...

  • Page 97: Motor Assembly

    11.14 MOTOR ASSEMBLY ITEM PART # DESCRIPTION 046358 Special Fan Cover (90 Degree Blower) 073440 M-4 x 6 SHCS End Casting Motor Bearing (6206 ZZ) Snap Ring 203210 M-10 SHCS 077370 Key 6 x 4 x 32mm Seal Spacer Washer Snap Ring End Casting (Front) 077375...
  • Page 98 FIGURE 54 Page 97...

  • Page 99: Electrical Unit - Line Circuit

    PLC Memory RFA Touch Screen 045504 Power Supply 045505 Slim Interface Relay 24VDC 011835 Secondary Fuse 2 AMP 045507 Ground Bar Page 98 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
  • Page 100 ITEM # PART # DESCRIPTION 045508 9A DC Contactor 045509 Starter Auxilary 045510 Manual Starter 045511 2P Relay Base 045512 24 VDC Relay 045514 Tan Terminal 045515 White Terminal 045516 Ground Terminal 045517 Terminal Barrier 045518 Terminal Anchor 045519 2P Fuse Holder 045521 1P Mini Fuse Holder 045522...
  • Page 101 F, J, & HH I, K, L FIGURE 55 FIGURE 55 Page 100 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...
  • Page 102 THIS PAGE LEFT BLANK INTENTIONALLY. Page 101...

  • Page 103: Base Assembly W/Optional Flood Coolant

    11.16 BASE ASSEMBLY WITH OPTIONAL FLOOD COOLANT ITEM PART # DESCRIPTION 045171 Base Cabinet 045411 Base Casting 045735 Lower Enclosure 073617 M-6 x 12 BHCS 045257 Screen (For Coolant Pump) 045260 Screen (Without Coolant Pump) 060150 230/460 Coolant Pump 060160 575 Volt Coolant Pump 049217 Leveling Pads...
  • Page 104 FIGURE 56 Page 103...

  • Page 105: Mist Coolant System

    11.17 MIST COOLANT SYSTEM ITEM PART # DESCRIPTION 677728 1/4 NPT x 1/4 Hose 677745 1/4 Brass Tee 077721 1/4 To 1/8 NPT Reducer 077750 1/8 x 2-1/2 Pipe Nipple 077930 Mister Regulator 677933 Mister Reservoir 077779 1/4" Brass Nipple 077741 5/16 Elbow 045740...
  • Page 106 FIGURE 57 Page 105...

  • Page 107: Stroke Control Assembly

    11.18 STROKE CONTROL ASSEMBLY ITEM PART # DESCRIPTION 045253 Stroke Adjustment Plate 045249 Stroke Control Stand 045299 Stop Block 045320 Stroke Sensor Mount 045330 Stop Guide 220010 M-4 x 12 BHCS 203212 M-10 x 30 HHCS 114020 M-10 Hardened Washer 077795 Proximity Sensor 221212...
  • Page 108 FIGURE 58 Page 107...

  • Page 109: Hood Assembly

    11.19 HOOD ASSEMBLY ITEM PART # DESCRIPTION 203217 M-10 x 45 HHCS 045196 Pedestal 045285 Pivot Pin 046018 Hood Handle 045322 Sight Glass 046645 Sight Glass Seal 229415 M-10 x 12 x 16 Shoulder Bolt 045255 Hood 077142 Grease Nipple 077100 M-10 Dowel Pin 073617...
  • Page 110 FIGURE 59 Page 109...

  • Page 111: Digital Sensor

    11.20 DIGITAL SENSOR ITEM PART # DESCRIPTION 220105 M-3 x 16 SHCS 044091 Vertical Bracket 073400 M-5 x 30 SHCS 044092 Scale Assembly 220100 M-3 x 10 SHCS 208010 M-8 Hex Nut 026504 M-8 x 16 Brass S.S. 044090 Horizontal Mount 073605 6 x 32 x 5/8 SHCS 046652...

  • Page 112: Optional Equipment Parts Lists

    12.0 OPTIONAL EQUIPMENT PARTS LIST 12.1 COOLANTS AND LUBRICANTS UNIT PART DESCRIPTION 1 Gal. 075751 Saw Coolant 5 Gal. 075752 Saw Coolant 55 Gal. 075754 Saw Coolant 1 Gal. 075756 Stainless Coolant 5 Gal. 075757 Stainless Coolant 1 Qt. 075753 Air Line Lubricant 1 Gal.

  • Page 113: Optional Coolant Pump

    12.2 OPTIONAL COOLANT PUMP ITEM PART # DESCRIPTION 060150 230 Volt Pump 060158 460 Volt Pump 060160 575 Volt Pump 060151 Seal Kit 046271 Elbow 660145 Coolant Line 060095 Pump Cable 221010 M-6 x 16 SHCS 073322 Valve Assembly 077774 Nipple 072354 Hose Barb...
  • Page 114 FIGURE 61 Page 113...

  • Page 115: Overturn Device

    12.3 OVERTURN DEVICE ITEM PART # DESCRIPTION 045344 Slider 229212 M-8 x 10 x 60 Shoulder Bolt 045346 Roller 045348 Roller Bracket 045347 Roller Bracket 073420 M-8 x 16 SHCS 221120 M-8 x 25 SHCS 221215 M-10 x 35 SHCS 114020 Washer 080061...
  • Page 116 FIGURE 62 Page 115...

  • Page 117: Vise Regulator

    12.4 VISE REGULATOR ITEM PART # DESCRIPTION 078190 Regulator 077538 Gauge 677934 Wall Mount 077864 M-5 x 12 SHCS 077742 1/4 Male Swivel x 169PL 077744 1/4 x 5/16 NPT Fitting 060501 5/16 Black Hose 047250 Complete Regulator Assembly 12.4A POWER DOWN FEED REGULATOR 078190 Regulator 677934...
  • Page 118 FIGURE 63 Page 117...

  • Page 119: 90" & 120" Discharge Assemblies

    12.5 90 & 120 INCH DISCHARGE TABLE ASSEMBLIES SEE SECTION 11.6 FOR PARTS THAT ARE COMMON TO ALL DISCHARGE TABLES. ITEM PART # DESCRIPTION 044321 044319 Table (Short) 044163 Table Support (Long) 044235 Bushing 043035 Coupler 044350 Dump Shaft EXT 047332 047232 Wire Channel...
  • Page 120 FIGURE 64 Page 119...

  • Page 121: Stock Blades

    13.0 STOCK BLADES 315 MM - 12-1/2 INCH ITEM PART # DESCRIPTION 074355 90 Tooth 12-1/2" (315mm) Dia. 074356 100 Tooth 12-1/2" (315mm) Dia. 074357 110 Tooth 12-1/2" (315mm) Dia 074345 120 Tooth 12-1/2" (315mm) Dia. 074348 150 Tooth 12-1/2" (315mm) Dia. 074350 180 Tooth 12-1/2"...
  • Page 122 Triple Chip and Alternate Grinds are by far the most common. Power 2000 Blades have the Notch Grind & Titanium Coating. FIGURE 65 Page 121 SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Phone: 1-800-843-8844...

  • Page 123: Power Connections

    14.0 WIRING DIAGRAMS - S/N B2053RFA0522 and up Scotchman Industries Cold Saw RFA 240V POWER CONNECTIONS TO 240 Vac FIELD WIRING TO BE INSTALLED BY UL FUSE OR CB INSTALLING ELECTRICIAN RATED AT 30A #10AWG GROUND GROUND LUG TA2/0 #10 GRN...
  • Page 124 Scotchman Industries Cold Saw RFA 480V POWER CONNECTIONS* TO 480 Vac FIELD WIRING TO BE INSTALLED BY UL FUSE OR CB INSTALLING ELECTRICIAN RATED AT 20A #10AWG GROUND GROUND LUG TA2/0 #10 GRN LK4DU3CN PART # PK9GTA BRAKING RESISTOR FOUND IN NF VERSION...
  • Page 125 Scotchman Industries Cold Saw RFA FROM PAGE 1 1CR - STOP HMI PANEL STOP FROM PAGE 1 ORANGE YELLOW/BLACK TELEMECANIQUE - HMI YELLOW/RED P/N# HMIGT05330 YELLOW/BLACK 192.168.1.13 RS485 ETHERNET CAT 5 MALE TO MALE CON. ECAT5-4PR03BKB RJ45C5X01PU ETHERNET PORT ECAT5-4PR25BKB ON TWIDO MODBUS "T"...
  • Page 126 Scotchman Industries Cold Saw RFA FROM PAGE 2 FROM PAGE 2 GCC1 YELLOW/RED YELLOW/BLACK TM221CE40T SHOWN AGAIN FROM CR1 ON PG 2 24VDC YELLOW/BLACK %I0.0.0 %Q0.0.0 "A" PUL WHL ENC SAW RUN CMD GRY/WHT %Q0.0.1 %I0.0.1 "B" PUL WHL ENC GRY/YEL %Q0.0.2...
  • Page 127 Scotchman Industries Cold Saw RFA FROM PAGE 3 FROM PAGE 3 YELLOW/BLACK ROLLER SENSOR #2 YELLOW/RED IN 14 BLACK/WHITE SEE PG 3 SAW HEAD UP IN 9 BLUE/YELLOW SEE PG 3 YELLOW/BLACK MATERIAL HARD STOP YELLOW/RED IN 16 RED/BLUE SEE PG 3...
  • Page 128 Scotchman Industries Cold Saw RFA FROM PAGE 4 FROM PAGE 4 YELLOW/RED LOAD PART GCC 3A GRAY/YELLOW BLACK YELLOW/BLACK ROCKER BLUE/YELLOW HEAD DOWN BLUE/RED YELLOW/BLACK VISE RELEASE EJECT RED/WHITE YELLOW/BLACK YELLOW/RED DUMP GCC 3A BLU/BLK BLACK HARD STOP RED/YELLOW YELLOW/BLACK...

  • Page 129: Special Option

    Scotchman Industries Cold Saw RFA VFD CONNECTIONS SAW VFD SAW VFD PUR/RED PUR/BLK FEED VFD BLK/WHT RED/BLK FEED VFD BLK/WHT GRY/BLK FEED VFD BLK/WHT BRW/YEL FEED VFD LOW SPEED 1 BLK/WHT GRY/RED FEED VFD LOW SPEED 2 SPECIAL OPTION GRY/WHT...

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