Ingersoll-Rand Force 5i Product Maintenance Information
Air winch
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Summary of Contents for Ingersoll-Rand Force 5i
- Page 1 Product Maintenance Information FORCE 5i Air Winch Models FA2.5i, FA5i, and FA5Ti (Dwg. MHP2669) Save These Instructions Form MHD56288 Edition 3 October 2013 71444277 2013 Ingersoll-Rand ©...
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Page 2: Periodic Inspection
Only allow trained technicians to perform maintenance on this product. For additional information contact factory or nearest Ingersoll Rand Ingersoll Rand Distributor. For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2. Manuals can be downloaded from http://www.ingersollrandproducts.com. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. -
Page 3: Records And Reports
Table 2: Inspection Classifications Conditions Normal Heavy Severe Typical Use (operating time) Infrequent Regular Continual/Constant Load Range 60% of Capacity 75% of Times Used 80% of Capacity 75% of Times Used 100% of Capacity 75% of Times Used Installation Protected/Enclosed/Dry Not Sheltered/Exterior Full Exposure Atmosphere... - Page 4 Table 3: Maintenance Interval Chart Normal Application The following work can be completed by owner maintenance personnel System Air Filter Inspect system air filter every 45 days or 150 hours Grease Fittings Lubricate grease fittings every 180 days or 500 hours Gearbox Oil Level Check oil level in gearbox every 120 days or 340 hours It is recommended that the following work be completed by an Ingersoll Rand trained service technician.
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Page 5: Inspection Report
INSPECTION REPORT Ingersoll Rand Force 5 Infinity Series Models (FA2.5i, FA5i and FA5Ti) Air Winches Model Number: Date: Serial Number: Inspected by: Reason for Inspection: (Check Applicable Box) 1. Scheduled Periodic Inspection: (_____ Months _____ Years) Operating Environment: Normal ____ Heavy____ Severe ____ 2. -
Page 6: Troubleshooting
TROUBLESHOOTING This section provides basic troubleshooting information. Determination of specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common winch symptoms, probable causes and remedies. SYMPTOM CAUSE REMEDY... -
Page 7: Maintenance
MAINTENANCE 4. Rotate link stud (103) clockwise to increase brake torque. WARNING 5. Install pin (101) and check adjustment. 6. Brake should be adjusted until brake lever over center position can be attained • Never perform maintenance on the winch while it is supporting a load. with 50 to 100 lb. - Page 8 19. Loosen capscrew in collar (13) and slide collar from shaft (7) with gear (21) from Setting with scale: drive shaft (35). Actuate auxiliary valve to TENSIONING position. Winch should operate, causing load 20. Remove retainer ring (36) from bore of drum shaft (41). line to become taut.
- Page 9 3. Remove the following items from housing poppet bore: poppet spring (905), NOTICE poppet cap (906) and poppet seal (907). 4. From poppet side, push piston (922) out of valve housing (917). Remove ‘O’ rings • Do not disassemble planetary gear assemblies (54), (58) and (67). (921) and (923) and discard.
- Page 10 1. Worn or damaged parts must be replaced. Refer to the applicable parts list in Press Roller Disassembly the Product Parts Information Manual for specific replacement parts information. Refer to Dwgs. MHP2695. 2. Inspect all remaining parts for evidence of damage. Replace or repair any part 1.
- Page 11 Motor Body Assembly: Emergency Stop and Overload Control Valve Assembly 1. Position crank assembly (231) into motor housing (217). Ensure bearing (228) is seated and connecting rods (206) are centered in cylinder holes. Refer to Dwg. MHP2697. NOTICE Reverse Valve Assembly: 1.
- Page 12 10. Mount winch to foundation as described in ‘Mounting’ in “INSTALLATION” Reduction Gear Assembly section in the Product Information Manual. 11. If lifting lugs (83) have been removed, attach with capscrews (90) and washers NOTICE (91) to upright(s) (42) and (84). Limit Switch Assembly •...
- Page 13 CAUTION • Use caution when installing springs (405) and (406). Springs are under tension. Winch Assembly Refer to Dwg. MHP2689 or MHP2670 and MHP2674. 1. Clean both mating surfaces on inboard upright (42) and install drum shaft (41) Sleeve through bore aligning dowel pin holes. 2.
- Page 14 Brake Seal Installation 2. Install panels (805) and (807), one at a time, beginning with either the upper (807) or lower (805) panel. a. Install first crossbar (806) with nuts (804). b. Attach panel to crossbar (806). Seal Lip c. Holding second panel (805) in place, install second crossbar (806) by sliding through hooked edges of the two panels.
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Page 15: Torque Chart
TORQUE CHART Standard Coarse Thread Torque SAE Grade 5 SAE Grade 8 Size Lubricated PTFE Lubricated PTFE 1/4-20 8-10 12-14 9-10 5/16-18 17-20 13-15 25-28 18-21 11-13 3/8-16 31-35 23-26 14-16 44-49 33-37 20-22 7/16-14 49-56 37-42 22-25 70-79 52-59 31-36 1/2-13 75-85... - Page 16 www.ingersollrandproducts.com...
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