Ingersoll-Rand Force 5i Series Product Maintenance Information
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Summary of Contents for Ingersoll-Rand Force 5i Series
- Page 1 Product Maintenance Information Force 5i Winch Series Models FA2i and FA2i-MR Save These Instructions Form MHD56303 Edition 2 October 2013 71452189 2013 Ingersoll-Rand ©...
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Page 2: Periodic Inspection
Only allow trained technicians to perform maintenance on this product. For additional information contact factory or nearest Ingersoll Rand Ingersoll Rand Distributor. For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2. Manuals can be downloaded from http://www.ingersollrandproducts.com. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. - Page 3 Table 3: Maintenance Interval Chart Normal Application The following work can be completed by owner maintenance personnel System Air Filter Inspect system air filter every 45 days or 150 hours Grease Fittings Lubricate grease fittings every 180 days or 500 hours Gearbox Oil Level Check oil level in gearbox every 120 days or 340 hours It is recommended that the following work be completed by an Ingersoll Rand trained service technician.
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Page 4: Inspection Report
INSPECTION REPORT Ingersoll Rand Force 5 Infinity Series Models FA2i, FA2.5i, FA5i or FA5Ti Air Winches Model Number: Date: Serial Number: Inspected by: Reason for Inspection: (Check Applicable Box) 1. Scheduled Periodic Inspection: (_____ Months _____ Years) Operating Environment: Normal ____ Heavy____ Severe ____ 2. -
Page 5: Troubleshooting
TROUBLESHOOTING This section provides basic troubleshooting information. Determination of specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common winch symptoms, probable causes and remedies. SYMPTOM CAUSE REMEDY... - Page 6 MAINTENANCE WARNING CAUTION • Never perform maintenance on the winch while it is supporting a load. • When any part of brake lining measures 0.062 inch (2 mm) or less, brake • Before performing maintenance, tag controls: bands (128) or linings must be replaced. Automatic Band Brake (optional feature) WARNING - DO NOT OPERATE, EQUIPMENT BEING REPAIRED.
- Page 7 1. Attach test load of desired weight to load line, or connect load line to scale. n Winch Disassembly WARNING Refer to Dwgs. MHP0210 and MHP2773. • Ensure load line is connected to load and excessive slack is taken up before activating auxiliary valve.
- Page 8 Live Air Throttle Valve Drum Locking Pin (optional feature) Refer to Dwg. MHP0203. Refer to Dwg. MHP2675. NOTICE 1. Remove capscrews (305) and washers (306) to separate drum locking pin assembly from winch upright (84). 2. Remove capscrew (313) from shaft (304). Separate washer (306), drum lock pin •...
- Page 9 4. Place spring (422) and ball (421) in handle bracket (426). 5. Depress spring and ball with handle (420) and install pin (425) with washers (424) and pins (423). Bend pin (423) apart. Piston Head 6. Install spring (427) and handle assembly on square shaft of valve (441) taking note of the match marks put on during disassembly.
- Page 10 Winch Assembly Seal Lip Refer to Dwgs. MHP2773 and MHP2786. 1. Clean both mating surfaces on inboard upright (42) and install drum shaft (41) through bore aligning dowel pin holes. Seal 2. Install dowel pins (40) flush or slightly below surface of drum shaft (41). 3.
- Page 11 2. Install shaft (304) in handle (301) and secure with nut (303) and capscrew (302). 3. Install cover (307) on shaft (304) so capscrew holes are aligned with holes in SPACER P/N 10657 upright when handle (301) is in a horizontal position. 4.
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Page 12: Torque Chart
TORQUE CHART Standard Coarse Thread Torque SAE Grade 5 SAE Grade 8 Size Lubricated PTFE Lubricated PTFE 1/4-20 8-10 12-14 9-10 5/16-18 17-20 13-15 25-28 18-21 11-13 3/8-16 31-35 23-26 14-16 44-49 33-37 20-22 7/16-14 49-56 37-42 22-25 70-79 52-59 31-36 1/2-13 75-85... -
Page 13: Service Notes
SERVICE NOTES Form MHD56303 Edition 2... - Page 14 SERVICE NOTES Form MHD56303 Edition 2...
- Page 15 SERVICE NOTES Form MHD56303 Edition 2...
- Page 16 www.ingersollrandproducts.com...
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