Ingersoll-Rand FORCE 5i Product Maintenance Information
Ingersoll-Rand FORCE 5i Product Maintenance Information

Ingersoll-Rand FORCE 5i Product Maintenance Information

Hydraulic winch
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Product Maintenance
Information
FORCE 5i Hydraulic Winch
Save These Instructions
Model
FH5i-DCOKER
Form MHD56375
Edition 2
May 2012
43808922
2012 Ingersoll-Rand
©

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Summary of Contents for Ingersoll-Rand FORCE 5i

  • Page 1 Product Maintenance Information FORCE 5i Hydraulic Winch Model FH5i-DCOKER Save These Instructions Form MHD56375 Edition 2 May 2012 43808922 2012 Ingersoll-Rand ©...
  • Page 2: Periodic Inspection

    Only allow trained technicians to perform maintenance on this product. For additional information contact factory or nearest Ingersoll Rand Ingersoll Rand Distributor. For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2. Manuals can be downloaded from http://www.ingersollrandproducts.com. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties.
  • Page 3 Table 3: Decoking Winch Maintenance Interval Chart The following work can be completed by owner maintenance personnel System Air Filter Inspect system air filter every 30 days or 100 hours Grease Fittings Lubricate grease fittings every 90 days or 250 hours Gearbox Oil Level Check oil level in gearbox every 90 days or 250 hours It is recommended that the following work be completed by a trained Ingersoll Rand trained service technician.
  • Page 4: Inspection Report

    INSPECTION REPORT Ingersoll Rand Force 5 Infinity Series Model FH5i-DCOKR Hydraulic Winch Model Number: Date: Serial Number: Inspected by: Reason for Inspection: (Check Applicable Box) 1. Scheduled Periodic Inspection: (_____ Months _____ Years) Operating Environment: Normal ____ Heavy____ Severe ____ 2.
  • Page 5: Troubleshooting

    TROUBLESHOOTING This section provides basic troubleshooting information. Determination of specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common winch symptoms, probable causes and remedies. SYMPTOM CAUSE REMEDY...
  • Page 6: Maintenance

    MAINTENANCE WARNING CAUTION • Never perform maintenance on the winch while it is supporting a load. • When any part of brake lining measures 0.062 in. (2 mm) or less, brake bands • Before performing maintenance, tag controls: WARNING - DO NOT (128) or linings must be replaced.
  • Page 7 The above recommendations are based on an open system equipped with micro- 24. Remove remaining capscrews (85) and lockwashers (98) that attach siderails (82) air breathers. Open systems without micro-air breathers are not recommended. to outboard upright (84). Drive out dowel pins (86). Visual inspection cannot be used to determine cartridge replacement.
  • Page 8: Cleaning, Inspection And Repair

    NOTICE Reduction Gear Assembly • Ensure press roller assembly is adequately supported before removing NOTICE shaft (403). 3. Remove capscrews (408) and washers (409) from both ends of shaft (403), and carefully slide shaft (403) through hole in upright (42). Press roller assembly (400) •...
  • Page 9 7. Automatic band brake: Mount pivot bracket (122) on inside surface of siderail 11. Align holes in brake assembly with studs (7) and install brake assembly (20) on brake adapter. (82). Position spacer (107) and bracket (118) on outside surface of siderail. Secure all pieces in position with capscrews (116) and lockwashers (117).
  • Page 10: Torque Chart

    TORQUE CHART Standard Coarse Thread Torque SAE Grade 5 SAE Grade 8 Size Lubricated PTFE Lubricated PTFE 1/4-20 8-10 12-14 9-10 5/16-18 17-20 13-15 25-28 18-21 11-13 3/8-16 31-35 23-26 14-16 44-49 33-37 20-22 7/16-14 49-56 37-42 22-25 70-79 52-59 31-36 1/2-13 75-85...
  • Page 11 Form MHD56375 Edition 2...
  • Page 12 www.ingersollrandproducts.com...

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