Ingersoll-Rand Force 5i Series Product Information
Air winch
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Summary of Contents for Ingersoll-Rand Force 5i Series
- Page 1 Force 5i Air Winch FA2.5i and FA2.5i-CE FA5i and FA5i-CE FA5Ti and FA5Ti-CE (-CE compliant with European Directives) Product Information Save These Instructions Form MHD56434 Edition H December 2020 CCN 45899762...
- Page 2 Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. For additional supporting documentation, refer to Table 1, p. Manuals can be downloaded from www.irmhdocs.skysite.com The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties.
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Page 3: Table Of Contents
Table of Contents Product Description ................5 Specifications . - Page 4 Table of Contents Winches Not in Regular Use ..............22 Storing the Winch .
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Page 5: Product Description
Product Description Infinity series winches are air powered, planetary geared units designed for and intended for use as utility winches, with a Mechanism Classification of M5. They shall not be used for lifting or moving personnel. They may be used to pull or lift loads at various wire rope take-off angles. -
Page 6: Specifications
Specifications Model Code Explanation Example: FA5i-24MK1P FA5i Series (Capacity): FA2.5i 5,000 lbs (2.5 metric ton) 11,000 lbs (5 metric ton) FA5i FA5Ti 8,400 lbs (4 metric ton) Drum Flange Height: Standard ange Tall ange Drum Length (Distance between drum anges): Standard (Refer to Table 4 ‘Available Drum Lengths’... - Page 7 S S p p e e c c i i f f i i c c a a t t i i o o n n s s Table 2. Specifications Air System Rated Performance (at rated pressure/volume) Consump- tion (at Full Drum Mid Drum Max Stall Pull...
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Page 8: Traceability
S S p p e e c c i i f f i i c c a a t t i i o o n n s s N N O O T T I I C C E E All -E winch models are manufactured to previous European Machinery directives. -
Page 9: Installation
Installation Prior to installing the product, carefully inspect it for possible shipping damage. Products are supplied fully lubricated from the factory. Check oil levels and adjust as necessary before operating product. Refer to “Lubrication,” p. 24 for recommended oils and lubrication intervals. W W A A R R N N I I N N G G Product not installed properly may fall or cause a load to fall resulting in sever injury or death. - Page 10 I I n n s s t t a a l l l l a a t t i i o o n n Table 6. Mounting Bolts Mounting Bolts Models inch FA2.5i/FA2.5i-CE FA5i/FA5i-CE FA5Ti/FA5Ti-CE Refer to Figure 1, p. Table 7.
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Page 11: Wire Rope
I I n n s s t t a a l l l l a a t t i i o o n n Wire Rope C C A A U U T T I I O O N N •... -
Page 12: Safe Wire Rope Handling Procedure
I I n n s s t t a a l l l l a a t t i i o o n n Safe Wire Rope Handling Procedure • Always use gloves when handling wire rope. • Never use wire rope that is frayed or kinked. •... -
Page 13: Air Supply
I I n n s s t t a a l l l l a a t t i i o o n n Air Supply The air supply must be clean, free from moisture and lubricated to ensure optimum motor performance. Foreign particles, moisture and lack of lubrication are the primary causes of premature motor wear and breakdown. -
Page 14: Mufflers
I I n n s s t t a a l l l l a a t t i i o o n n Mufflers Ensure mufflers are installed in winch motor exhaust manifold and control valve exhaust port. An additional muffler is used on winches equipped with an emergency stop and overload device. - Page 15 I I n n s s t t a a l l l l a a t t i i o o n n operation as described in the “Lubrication,” p. 3. Operate winch in both directions with no load. 4.
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Page 16: Operation
Operation Winch Controls The spring loaded, motor mounted, live air manual throttle control valve is supplied as a standard feature on this winch. Optional remote throttle controls are available. Reference model code on the winch data (name) plate and compare it to “Specifications,”... -
Page 17: Emergency Stop
O O p p e e r r a a t t i i o o n n Emergency Stop Emergency stop device is located on the control valve. When activated, winch drum rotation will immediately cease. To activate emergency stop, depress (push down) red palm valve, located on top of control valve. N N O O T T I I C C E E If winch overload occurs, overload device, if equipped, also stops winch. -
Page 18: Automatic Drum Band Brake
O O p p e e r r a a t t i i o o n n Automatic Drum Band Brake The automatic drum band brake is a spring applied, air released brake which utilizes an air actuated, spring loaded cylinder, that automatically disengages brake when motor is operated. -
Page 19: Limit Switches
O O p p e e r r a a t t i i o o n n Limit Switches Limit switches are standard on -CE winches. Pre-set limit switch settings prevent winch wire rope payout and haul-in by stopping air flow to the winch motor when a set point has been reached. -
Page 20: Inspection
Inspection Inspection information is based in part on American Society of Mechanical Engineers Safety Codes (ASME B30.7). W W A A R R N N I I N N G G • All new or repaired equipment should be inspected and tested by Ingersoll Rand Trained Service Technicians to ensure safe operation at rated specifications before placing equipment in service. -
Page 21: Frequent Or Daily Inspection
I I n n s s p p e e c c t t i i o o n n Table 9. Maintenance Intervals (continued) Limit Switches Automatic/Manual Band Brake Do not disassemble Auto Band Brake Air Cylinder. N N O O T T I I C C E E •... -
Page 22: Periodic Inspection
I I n n s s p p e e c c t t i i o o n n W W A A R R N N I I N N G G Worn or improperly functioning brakes may cause excessive heat buildup and sparks. 16. -
Page 23: Storing The Winch
I I n n s s p p e e c c t t i i o o n n Inspection,” p. 4. All oils must be drained and replaced with new, and all grease cavities shall be packed to the prescribed limit. Refer to “Lubrication,”... -
Page 24: Lubrication
Lubrication To ensure continued satisfactory operation of winch, all points requiring lubrication must be serviced with correct lubricant at proper time interval as indicated for each assembly. Refer to chart below for recommended lubrication intervals. Use only those lubricants recommended. Other lubricants may affect product performance. -
Page 25: Motor
L L u u b b r r i i c c a a t t i i o o n n Table 12. Air Motor Recommended Lubricants Temperature Type Oil Below 32° F (0° C) ISO VG 32 (SAE 10W) 32°... -
Page 26: Disc Brake
L L u u b b r r i i c c a a t t i i o o n n Disc Brake C C A A U U T T I I O O N N Do not lubricate disc brake with grease. The breather plug on top of the brake housing must not be used as a grease fitting. -
Page 27: Product Information Graphics
Product Information Graphics Figure 4. MHP0191 Figure 5. MHP2686 Air Out Anchor Regulator Air In Lubricator Filter Figure 6. MHP1809 Figure 7. MHP2619 Lift Slider Handle UP to Unlock Haul-In Payout Air Inlet Port 1-1/4 NPT Brake Release Port 1/4 NPT Exhaust Port 1-1/2 NPT MHD56434... - Page 28 P P r r o o d d u u c c t t I I n n f f o o r r m m a a t t i i o o n n G G r r a a p p h h i i c c s s Figure 8.
- Page 29 P P r r o o d d u u c c t t I I n n f f o o r r m m a a t t i i o o n n G G r r a a p p h h i i c c s s Figure 14.
- Page 30 N N o o t t e e s s MHD56434...
- Page 31 N N o o t t e e s s MHD56434...
- Page 32 i i n n g g e e r r s s o o l l l l r r a a n n d d p p r r o o d d u u c c t t s s . . c c o o m m ©2020 Ingersoll Rand...
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