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TMG -DT5040CG Product Manual

50' x 40' dual truss container hoop shelter

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Summary of Contents for TMG TMG-DT5040CG

  • Page 1 0/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 2 MAIN SPECIFICATIONS :  Assembly size : W15.24 x L12 x H7.8 (m) / 50 x 40 x 25.6 (ft) Outside width : 15.24 m / 50ft, inside width : 14.4 m / 47.4 ft, length : 12 m / 40 ft ...
  • Page 3 FRAME STRUCTURE DIAGRAM. 2/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 4 TMG-DT5040CF-PRO Part List PARTS GRAPHICAL DESCRIPTION LENGTH CODE Peak arch tube L2646mm (for front and rear truss) Peak arch tube L2646mm (for 4 middle trusses ) Upper rafter tube L2855mm (for front and rear truss) Upper rafter tube L2855mm (for middle truss)
  • Page 5 Base plate for front and W230xL479mm rear truss left corners Base plate for front and W230xL479mm rear truss right corners Base plates for middle W230xL479mm truss Ratchets Tie down straps (for #7A and front and rear W38x800mm arches) Baseplate W150xL200mm Baseplate W150xL200mm Lower vertical tube...
  • Page 6 Lower transverse tube φ58xL2461mm (rear wall left and right) Upper transverse tube φ58xL2890mm (rear wall left and right) Upper transverse tube φ58xL2020mm (rear wall left and right) Upper transverse tube φ58xL2890mm (rear wall middle) Upper vertical tube φ58xL2828mm (rear wall middle) Upper vertical tube φ58xL1565mm (rear wall left and right)
  • Page 7 Roof fabric tarp cover Front truss fabric cover panel Rear truss fabric cover panel Plastic hose (in grooves at both ends of φ25xL4000mm #24) Connector φ25mm (for connection #23) Expansion bolts φ16x150mm Self locking bolt and nuts M10x80mm Self locking bolt and nuts M8x70mm Hex bolt and nuts M12x30mm...
  • Page 8 STEP 1 : BASEPLATE POSITIONING AND INSTALLATION. Welding around PARTS PARTS PART PART CODE CODE 7/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 9 STEP 2 : INSTALLATIONOF FRONT AND REAR 2 GROUP TRUSSES. PARTS PART CODE 24x2 8/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 10 STEP 3 : INSTALLATION OF MIDDLE 4GROUP TRUSS. PARTS PART CODE 24x4 9/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 11 STEP 4 : WRAP (#23) AROUND THE SHARP POINTS OF THE JOINT TO AVOID FRICTION BETWEEN THE FABRIC AND THE INTERFACE. PARTS PART CODE 10/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 12 STEP 5 : PUT UP THE FRONT TRUSS(IT IS SUGGESTED TO USE CRANE FOR HOISTING). PARTS PART CODE 11/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 13 STEP 6 : PUT UP THE 2ND TRUSS, AND CONNECT ALL PURLINS (#5B) BETWEEN 1ST AND 2ND. PARTS PART CODE 12/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 14 STEP 7 : REPEAT ABOVE STEP TO PUT UP ALL OTHER TRUSSES , AND CONNECT ALL PURLINS. PARTS PART CODE 13/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 15 STEP 8 : INSTALLATION OF INCLINED PURLIN INSTALLATION AND TENSION CABLE. PARTS PART CODE 14/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 16 STEP 9 : INSTALL THE UPPER SUPPORT TUBE OF THE FRONT TRUSS. PARTS PART CODE 15/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 17 STEP 10 : INSTALL THE UPPER SUPPORT TUBE OF THE REAR TRUSS. PARTS PART CODE 16/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 18 STEP 11 : INSTALL VERTICAL DIAGONAL SUPPORT PIPE (#5C, #5D) (THE FRONT AND REAR MOUNTING METHODS ARE THE SAME). PARTS PART CODE 17/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 19 STEP 12 : 1. INSTALL THE REAR LOWER SUPPORT PIPE. PARTS PARTS PART PART CODE CODE 18/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 20 STEP 12 : 2. INSTALL THE REAR LOWER SUPPORT PIPE. PARTS PARTS PARTS PART PART PART CODE CODE CODE 19/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 21 STEP 13 : INSTALL (#15B). Align the lock cylinder boss with the hole. PARTS PART CODE 20/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 22 STEP 14 : INSTALL THE WATERPROOF PLUG. PARTS PART CODE 21/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 23 STEP 15 : INSTALL FRONT CLOTH. PARTS PART CODE 22/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 24 STEP16 : INSTALL THE REAR CLOTH. PARTS PART CODE 23/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 25 STEP 17 : INSTALL THE TOP CLOTH. PARTS PART CODE 24/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 26 STEP 18 : INSTALL THE HOSE AT BOTH ENDS OF THE TOP CLOTH. PARTS PART CODE 25/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 27 STEP 19 : INSTALL METAL PIPES ON BOTH SIDES. PARTS PART CODE 26/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 28 STEP 20 : TENSION BOTH ENDS OF THE TOP CLOTH WITH THE TENSIONING DEVICE. PARTS PART CODE 27/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 29 STEP 21 : TENSION BOTH SIDES OF THE TOP CLOTH WITH THE TENSION DEVICE. PARTS PART CODE 28/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 30 STEP 22 : TIE THE ROPE. 29/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 31 Overall assembled size : W15.24 x H7.8 (m) / W50x H25.6 (ft) Width : 15.24 m / 50ft  Height : 7.8 m / 25.6ft   Front door : 4.6x3.85 (m) / 15.1x12.6 (ft) TMG-DT50FW8 PART LIST PICTURE DESCRIPTION LENGTH Baseplate W150xL200mm Baseplate...
  • Page 32 Middle transverse tube L2362mm Side door upper tube L2369mm Front vertical door rail L2625mm (left side lower part) Front vertical door rail L2625mm (right side lower part) Front vertical door rail L1720mm (left side upper part) Front vertical door rail L1720mm (right side upper part) Front roll up door dropping tubes (to...
  • Page 33 Braided rope 100m Front truss fabric cover panel W15.1xL8m Front roll up door cover panel W4550xL4520mm Roll up door hand winch (1200 lb) Wire rope for front door hand winch Front fabric tarp secure pin L200m Expansion bolts φ 16x150mm Pressing plate L2000mm Pressing plate...
  • Page 34 STEP 1 : REVIEW THE WHOLE STRUCTURE AND CHOOSE THE PROPER INSTALLATION SITE. Place the containers making sure they are parallel and the correct width apart the diagonal X and Y must be equal.  Baseplates must be bolted firmly with expansion bolts, It is concrete expansion bolt. ...
  • Page 35 STEP 2 : FRONT TRUSS TO COMPLETE. 34/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 36 PART PART 35/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 37 STEP 3 : INSTALL FRONT COVER PANEL. Lift up (#22) cover panel, starting from the center point of the frame (highest ridge point) use ropes (#20) through the  grommets to tie the panel to the truss firmly. All grommets need to be tied to the frame as shown. PART ROPE SHEAR SIZE 36/40...
  • Page 38 Install the front door metal strip.  PART PART 37/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 39 STEP 4 : INSTALL MECHANICAL ROLL UP DOORS. Door curtain installation.  PART PART 38/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 40 Front door installation, please look at the door from inside.  The hand winch (#23A) comes with a shorter cable, we call it cable (#B).  PART ROPE SHEAR SIZE 39/40 TOLL FREE:1-877-761-2819 ►www.tmgindustrial.com...
  • Page 41 AFTER THE INSTALLATION Walk around and inspect the building periodically to make sure all components are still firmly secured and the whole building is well supported. Check all bolts and nuts as well as all connection points to make sure they are all in good position.