kozy heat ROOSEVELT 29 BAK Installation And Operation Manual

kozy heat ROOSEVELT 29 BAK Installation And Operation Manual

Direct vent gas fireplace insert
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HUSSONG MANUFACTURING CO., INC.
ROOSEVE LT 2 9 B AK
Model #RVT-29-BAK
Direct Vent Gas Fireplace Insert
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
RVT-29-BAK Report No: 19-540
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 3, November 2019
Starting Serial Number:
in

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Summary of Contents for kozy heat ROOSEVELT 29 BAK

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. ROOSEVE LT 2 9 B AK Model #RVT-29-BAK Direct Vent Gas Fireplace Insert English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 CON GRAT ULAT I ON S! Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, assembled with care by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    7.0 GAS LINE CONNECTION ............22 15.0 REPLACEMENT PARTS LIST..........43 7.1 Gas Conversion (sold separately) ............22 7.2 Gas Line Installation ................... 22 LIMITED LIFETIME WARRANTY ............ 44 #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION...
  • Page 8: Specifications

    Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 SPECIFICATIONS...
  • Page 9: Appliance Dimensions

    (31mm) (319mm) GAS LINE HOLE ELECTRICAL ACCESS ⁄ ⁄ ” (505mm) (456mm) 14” (356mm) ¾ ” (172mm) ⁄ ⁄ ” ” (28mm) (753mm) Figure 2.1, Appliance Dimensions #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS...
  • Page 10: Part Assembly Overview

    Glass frame assembly Back burner assembly Ember media tray and log rack Light Kit Control board assembly Fan Kit Component access cover Co-linear vent adapter Front burner assembly Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 SPECIFICATIONS...
  • Page 11: Safety Barrier Dimensions

    ” ” (515mm) (573mm) (501mm) RT29A-MSF RT29A-FPDSF ⁄ ⁄ ” ” (777mm) (777mm) ⁄ ” ⁄ ” (515mm) (515mm) RT29-PSF RT29-RSF 31” (787mm) ¾ ” (527mm) RT29-FSF #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS...
  • Page 12: Existing Fireplace Requirements

    • If the metal floor is removed, the insert must be placed directly on metal base of metal fireplace using the Kozy Heat Floor Protector Kit (#RT29-FLP). The provided leveling bolts with the Figure 3.2, Existing Opening Guide fireplace must be installed at the bottom corners of the gas insert for the required 1/4”...
  • Page 13 This is the total length of the co-linear flexible aluminum pipe Figure 3.3, Min/Max Chimney Length required for your installation. If using Kozy Heat #816, cut to length. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces...
  • Page 14: Termination Location

    Clearance between two vertical terminations for US and Canadian installations Over 20/12 to 21/12 2.44 (may be same height) 12” (305mm) Figure 4.2, Clearance between two Vertical Terminations Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 TERMINATION LOCATION...
  • Page 15: Installation Preparation

    Authority Having Jurisdiction. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION PREPARATION...
  • Page 16: Installation

    Complete vent system installation by following the instructions outlined in Sections 6.3 through 6.6. VENT ADAPTER (TOP VIEW) Figure 6.1, #816-CAP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 INSTALLATION...
  • Page 17: Co-Linear To Co-Axial Combined Venting

    4” x 6-5/8” CO-AXIAL VENTING CO-LINEAR TO CO-AXIAL VENT ADAPTER MAX HORIZONTAL RUN OF 3” x 3“ FLEX PIPE: 24” (610mm) Figure 6.2, Co-linear to Co-axial Venting #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION...
  • Page 18: Remove Vent Adapter

    (provided) around the top of the chimney. Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2” (50mm) self-tapping screws and anchor straps (not provided) through the pilot holes, located on the sides of the termination cap.
  • Page 19: Connect Vent Pipe To Vent Adapter

    Visually check vent pipe connection to vent adapter. VENT ADAPTER FLEXIBLE PIPES Figure 6.5, Aligned Insert SHEET METAL SCREWS (3 TOTAL) SEALANT SEALANT Figure 6.6, Vent Pipe Connection to Vent Adapter #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION...
  • Page 20: Outdoor Covered Fireplace Installation

    EXAMPLE: If roo ine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 6.7, Outdoor Covered Fireplace Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 INSTALLATION...
  • Page 21 Minimum weatherproof overhang in front and sides INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 6.8, Outdoor Covered Installation 2 #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION...
  • Page 22: Gas Line Connection

    Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 GAS LINE CONNECTION...
  • Page 23: Facing And Finishing

    3/4” of space between the insert and the floor. See Figure 8.2. COMBUSTIBLE MATERIAL 4” (102mm) Figure 8.1, Sidewall Clearance #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING...
  • Page 24 * required when installing on combustible oor using oor protector (#RT29-FLP) See Figure 8.2 above for an enhanced view of the RT29-FLP Figure 8.3, Mantel Requirements and Clearances Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 FACING AND FINISHING...
  • Page 25: Shroud Installation

    Secure with (4) phillips truss head screws (provided). Reinstall glass frame assembly. Figure 8.4, Aligned Mounting Nuts and Brackets #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING...
  • Page 26: Gas Fireplace Insert Setup

    INSERT GLASS LATCH TOOL HERE Reinstall all components previously removed. LATCH TAB Figure 9.2, Latch Release Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 GAS FIREPLACE INSERT SETUP...
  • Page 27: Panel Installation

    Secure side panels with the panel clips previously bent. Install ash panel. Reinstall all components previously removed. Figure 9.4, Side Backer Plate and Glass Panel Installation #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP...
  • Page 28: Rt29-Bak Beach Accent Kit Installation

    Refer to following instructions and illustrations for proper placement. Install refractory. Follow instructions included with the kit. Figure 9.5, Installation of RT29-BAK Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 GAS FIREPLACE INSERT SETUP...
  • Page 29: Control Board Removal And Installation

    11. Verify proper log placement, operation of fireplace, and any electrical components. REMOVE CONTROL BOARD (10) SCREWS AND (1) NUT Figure 9.6, Control Board Removal and Installation #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP...
  • Page 30: Electrical Information

    10.1 Electrical Specifications This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 10.1, Wiring Schematic Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 ELECTRICAL INFORMATION...
  • Page 31: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS...
  • Page 32: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 OPERATING INSTRUCTIONS...
  • Page 33: Control System 7 Day Timeout

    Press the remote control ON/OFF key to turn the system OFF. After approximately (2) seconds, press the ON/OFF key again. The ignition sequence will start again. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS...
  • Page 34: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 OPERATING INSTRUCTIONS...
  • Page 35 Verify all (3) AAA batteries are installed in the remote control. the up or down arrow key to choose ‘ON’ or ‘OFF’ . Remove (1) AAA battery. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS...
  • Page 36 Manual mode: Fan(s) will operate at previous setting. There is no delay in start up or stop time. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 OPERATING INSTRUCTIONS...
  • Page 37: Adjustment

    Gas Supply Low - High Low - High Manifold Pressure 1.1” - 3.8” WC 2.9” - 11” WC Tap (B) (.27 - .95 kPa) (.72 - 2.74 kPa) #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT...
  • Page 38: Burner Flame Adjustments

    Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 12.3, Flame Characteristics FRONT BURNER VENTURI Figure 12.2, Burner Venturi Locations Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 ADJUSTMENT...
  • Page 39: Troubleshooting

    Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING...
  • Page 40 No communication between Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 TROUBLESHOOTING...
  • Page 41: Maintenance

    Performed by: Qualified Service Person Frequency: Annually Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE...
  • Page 42: Burner And Pilot System

    Figure 14.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BACK BURNER PORTS FRONT BURNER PORTS Figure 14.1, Burner System Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-BAK R.3 November 2019 MAINTENANCE...
  • Page 43: Replacement Parts List

    Hussong Manufacturing Co., Inc. Rock #3 RT29-R3 P.O. Box 577 204 Industrial Park Drive Rock #8 RT29-R8 Lakefield, MN 56150-0577 Pebble RT29-P Rock Wool Embers 900-REMB #RVT-29-BAK R.3 November 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST...
  • Page 44: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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Rvt-29-bak

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