kozy heat ROOSEVELT 29 L Installation And Operation Manual

kozy heat ROOSEVELT 29 L Installation And Operation Manual

Direct vent gas fireplace insert
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HUSSONG MANUFACTURING CO., INC.
R O O S E V ELT 2 9 L
Model #RVT-29-L
Direct Vent Gas Fireplace Insert
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • RVT-29-L
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 0216GN057S • Rev. 2, July 2018
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in

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Summary of Contents for kozy heat ROOSEVELT 29 L

  • Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. R O O S E V ELT 2 9 L Model #RVT-29-L Direct Vent Gas Fireplace Insert English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
  • Page 3 CONGRATULATIONS! Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, assembled with care by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
  • Page 5: Table Of Contents

    15.0 REPLACEMENT PARTS LIST..........38 7.2 Gas Line Installation ................... 18 LIMITED LIFETIME WARRANTY ............ 39 8.0 FACING AND FINISHING ............19 8.1 Clearances to Combustibles ..............19 #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5...
  • Page 7: Introduction

    Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7...
  • Page 8: Specifications

    When the appliance is installed at elevations above 4,500 ft (1,372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m). Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 SPECIFICATIONS...
  • Page 9: Appliance Dimensions

    (31mm) (319mm) GAS LINE HOLE ELECTRICAL ACCESS ⁄ ⁄ ” (505mm) (456mm) 14” (356mm) ¾ ” (172mm) ⁄ ⁄ ” ” (28mm) (753mm) Figure 2.1, Appliance Dimensions #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS...
  • Page 10: Part Assembly Overview

    Glass frame assembly Back burner assembly Ember media tray and log rack Light Kit Control board assembly Fan Kit Component access cover Co-linear vent adapter Front burner assembly Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 SPECIFICATIONS...
  • Page 11: Safety Barrier Dimensions

    ” ” (515mm) (573mm) (501mm) RT29A-MSF RT29A-FPDSF ⁄ ⁄ ” ” (777mm) (777mm) ⁄ ⁄ ” ” (515mm) (515mm) RT29-PSF RT29-RSF 31” (787mm) ¾ ” (527mm) RT29-FSF #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS...
  • Page 12: Existing Fireplace Requirements

    If the metal floor is removed, the insert must be placed directly Subtract the height of the insert from the previous on metal base of metal fireplace using the Kozy Heat Floor measurement. Protector Kit (#RT29-FLP). The provided leveling bolts with the...
  • Page 13: Termination Location

    Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as verified by test. APPROVED VENT CAP MINIMUM 12” (305mm) CLEARANCE Figure 4.1, Vent Cap Clearance #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATION...
  • Page 14: Installation Preparation

    Authority Having Jurisdiction. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 INSTALLATION PREPARATION...
  • Page 15: Installation

    Complete vent system installation by following the instructions COMBUSTION AIR EXHAUST COLLAR (RIGHT) outlined in Sections 6.3 through 6.6. INTAKE COLLAR (LEFT) VENT ADAPTER (TOP VIEW) Figure 6.1, #816-CAP #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION...
  • Page 16: Remove Vent Adapter

    OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (not provided) through the pilot holes, located on the sides of the termination cap.
  • Page 17: Connect Vent Pipe To Vent Adapter

    Visually check vent pipe connection to vent adapter. VENT ADAPTER FLEXIBLE PIPES Figure 6.4, Aligned Insert SHEET METAL SCREWS (3 TOTAL) SEALANT SEALANT Figure 6.5, Vent Pipe Connection to Vent Adapter #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION...
  • Page 18: Gas Line Connection

    Table 7.1, Inlet Gas Supply Pressures Fuel Minimum Pressure Maximum Pressure Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) Propane 11” WC (2.74 kPa) 13” WC (3.24 kPa) Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 GAS LINE CONNECTION...
  • Page 19: Facing And Finishing

    12” (305mm) 9” (229mm) ¼” ¼ ” (286mm) (210mm) ⁄ ” (714mm) *¾” (19mm) * required when installing on combustible oor using oor protector (#RT29-FLP) #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING...
  • Page 20: Shroud Installation

    Secure with (4) phillips truss head screws (provided). Reinstall glass frame assembly. Figure 8.1, Aligned Mounting Nuts and Brackets Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 FACING AND FINISHING...
  • Page 21: Gas Fireplace Insert Setup

    Place 1.5 lb (0.68 kg) of ember crushed glass into ember media tray. Save any unused media for later use. Reinstall all components previously removed. LATCH TAB Figure 9.2, Latch Release #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP...
  • Page 22: Panel Installation

    Secure side panels with the panel clips previously bent. Install ash panel. Reinstall all components previously removed. Figure 9.4, Side Backer Plate and Glass Panel Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 GAS FIREPLACE INSERT SETUP...
  • Page 23: Rt29-501 Log Set Installation

    • Log numbers located on the bottom of each log. Refer to following instructions and illustrations for proper placement. Figure 9.5, Installation of RT29-501 #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP...
  • Page 24: Control Board Removal And Installation

    11. Verify proper log placement, operation of fireplace, and any electrical components. REMOVE CONTROL BOARD (10) SCREWS AND (1) NUT Figure 9.6, Control Board Removal and Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 GAS FIREPLACE INSERT SETUP...
  • Page 25: Electrical Information

    This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 10.1, Wiring Schematic #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION...
  • Page 26: Operating Instructions

    This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018...
  • Page 27: Setup Proflame

    Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS...
  • Page 28: Ifc Module Ignition Sequence

    Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow “11.2 Initialize the Control System”. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 OPERATING INSTRUCTIONS...
  • Page 29: Remote Control Operation

    LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS...
  • Page 30 Verify all (3) AAA batteries are installed in the remote control. the up or down arrow key to choose ‘ON’ or ‘OFF’ . Remove (1) AAA battery. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 OPERATING INSTRUCTIONS...
  • Page 31 Fan(s) will operate at previous setting. There is no delay Manual mode: • When the batteries are replaced, this icon will disappear. in start up or stop time. #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS...
  • Page 32: Adjustment

    Gas Supply Low - High Low - High Manifold Pressure 1.1” - 3.8” WC 2.9” - 11” WC Tap (B) (.27 - .95 kPa) (.72 - 2.74 kPa) Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 ADJUSTMENT...
  • Page 33: Burner Flame Adjustments

    Reinstall all components previously removed. SHORT, BLUE FLAMES BACK BURNER VENTURI LIFTING (GHOSTING) FLAMES Figure 12.3, Flame Characterstics FRONT BURNER VENTURI Figure 12.2, Burner Venturi Locations #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT...
  • Page 34: Troubleshooting

    Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 TROUBLESHOOTING...
  • Page 35 No communication between Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING...
  • Page 36: Maintenance

    Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 MAINTENANCE...
  • Page 37: Burner And Pilot System

    Figure 14.2, Pilot and Burner Correct Flame Appearance safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BACK BURNER PORTS FRONT BURNER PORTS Figure 14.1, Burner System #RVT-29-L R.2 July 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE...
  • Page 38: Replacement Parts List

    Log #7 RT29-L7 Log #8 RT29-L8 RVT-29-L Rock Wool Embers 900-REMB Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #RVT-29-L R.2 July 2018 REPLACEMENT PARTS LIST...
  • Page 39: Limited Lifetime Warranty

    • All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.

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Rvt-29-l

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