1. Manuals
  2. Brands
  3. HADEF Manuals
  4. Chain Hoists
  5. 70/06AP-EX
  6. Installation, operating and maintenance instruction

HADEF 70/06AP-EX Series Installation, Operating And Maintenance Instruction

Pneumatic chain hoist
Hide thumbs Also See for 70/06AP-EX Series:
Table of Contents

Advertisement

Quick Links

Download this manual
Installation, Operating and
Maintenance Instructions
Pneumatic Chain Hoist
70/06AP-EX
stationary with suspension eye
with monorail push travel trolley
with monorail hand geared trolley
with monorail pneumatic trolley
Explosion proof design
II 2G Ex h IIB T4 Gb or
II 2G Ex h IIB T3 Gb or
DANGER!
Not to be used with IIC gases and IIB gases hydrogen sulphide and ethylene oxide and light metal
and shock sensitive dusts.
It is not allowed to use the equipment in area at risk from explosion where gas AND dust does both
exist at the same time!
o
APS
APR
APH
APP
II 2D Ex h IIIA T135°C Db
II 2D Ex h IIIA T200°C Db
Rev.09 5.52.541.01.01.09

Advertisement

Table of Contents
loading

Related Manuals for HADEF 70/06AP-EX Series

Summary of Contents for HADEF 70/06AP-EX Series

  • Page 1 Installation, Operating and Maintenance Instructions Pneumatic Chain Hoist 70/06AP-EX stationary with suspension eye with monorail push travel trolley with monorail hand geared trolley with monorail pneumatic trolley Explosion proof design II 2G Ex h IIB T4 Gb or II 2D Ex h IIIA T135°C Db II 2G Ex h IIB T3 Gb or II 2D Ex h IIIA T200°C Db DANGER!

  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.

  • Page 3: Information

    Maintenance ..................23 12.1 General ..........................23 12.2 Monitoring ........................23 12.3 Replacing the load chain ....................23 12.4 Pneumatic motor ......................24 12.5 Overload protection ......................25 Inspection ..................25 13.1 General Overhaul for motor-driven units ..............25 13.2 Periodic checks .......................

  • Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life

    “winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! Safety DANGER! To assess the intended use of the devices correctly, the user must carry out an Ex-zone classification.

  • Page 5: Requirements For The Operating Personnel

    Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of work, work flow and human resources. In particular, the owner/user must ensure that: ...

  • Page 6: Basic Safety Measures

    DANGER! The ambient temperature range must not be exceeded! NOTICE! If the units are not used as intended, safe operation is not guaranteed. The operator alone is responsible for all personal injury and damage to property resulting from improper use. DANGER! It’s only allowed to use the unit in the EX-classification which is named on the type plate;...
  • Page 7  Check the grease level of the bearings regularly  Exchange friction surfaces in time and (an exception to this are electric units - maintenance of the brakes must only be effected by HADEF).  Protect the device from impact, friction, rough handling and moisture.

  • Page 8: Explosion Protection

    Explosion protection The EX classification of the unit is indicated on a separate plate, situated on the unit. Illustration 2 Example of ATEX classification: G Ex h CE-marking European Union explosion-proof operating material danger of mine damp device group / application other areas prone to explosion for use in zone 0 device category...
  • Page 9 DANGER! The classification for the device can be found on the EX-type plate on the unit. The device must only be used in the classification stated or in a lower classification. 2.6.2 Surface temperature of the devices DANGER! The temperature class mentioned on the EX-type plate on the unit must be observed, - make sure that the max.
  • Page 10 Explosion hazards … recognizing and preventing! 2.6.4 5.52.541.01.01.09...

  • Page 11: Transport And Storage

    Transport and Storage CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage. Transport The devices are checked and if so adequately packed before delivery.  Do not throw or drop the equipment. ...

  • Page 12: Design

    Design HADEF pneumatic chain hoists are equipped with a suspension eye for stationary use. The one and two chain fall devices may optionally be equipped with a suspension hook. All devices can also be supplied with monorail trolley with push travel, hand geared or electric drive.
  • Page 13 NOTICE! Pneumatic air motors are capable of operating at continuous duty up to 100% and 360 cycles per hour and can be used in accordance with their device classification (mechanism class). The remaining service life of the devices in accordance with mechanism group and usage (see calculation of remaining service life) must be followed.

  • Page 14: Technical Data

    *) This information was not available by the printing deadline. Air pressure 6bar Type AK+AP+AT chain 5 x 15 HADEF chain hoists AK+AP+AT 4-10 are fitted with 7 x 21 high-quality load chains. These chains meet all 9 x 27 11,3 x 31 technical requirements as per EN 818-7-T.

  • Page 15: Installation

    Trolleys Capacity Lifting unit Trolley Trolley Hand Trolley Travel Travel max. Setting range for beam chain pull speed motor Wheel flange width approx. output pressure from - to Lastbolzen Lastbolzen m/min daN **) 500/1 AP 405 AFR10 AFH10 AFP10 0,75 50-179 180-310 1000/2...

  • Page 16: Trolley

    AK+AP 4-8, modification from single chain fall to double chain falls In case of modification from single to double chain falls or vice versa, it is important that the suspension eye (1) or the suspension hook is moved to a position so that the load hangs centrically again.

  • Page 17: Assembly On The Beam Ak+Ap 915 - 930, Ak+Ap1010 - 1050

    6.3.2 Procedure 1 Pre-assemble the side plates (1) to fit the gauge "X". 2 Push on the unit at the face of the beam flange. If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from below.

  • Page 18: Tools

    WARNING! The hoist must always hang centrally under the beam or under its suspension point. CAUTION! The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the beam by 3-5 mm (1,5-2,5 mm each side) . dimensions AK+AP AK+AP...

  • Page 19: Control

    Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.

  • Page 20: Operation

    DANGER! The emergency drain may only be used in the event of a power supply failure and not in the event of a technical fault on the unit! NOTE! A minimum weight of approx. 20% of the rated load is necessary for lowering. This value depends on application and ambient conditions! CAUTION! Run in of chain into the chain container for hoist with double lifting mechanism...

  • Page 21: Compressed Air Connection

    The oiler enriches the air with oil. Setting of oil addition: approx. 2 drops of oil must be added per minute. NOTICE! HADEF does not assume any responsibility for damage caused by non-observance of the instructions. CAUTION! Should the unit be assembled at the customer, the maintenance unit is supplied without oil.

  • Page 22: Gear

    CAUTION! The maintenance units are not approved for use with synthetic oil. They must not be connected to compressed air systems which are supplied by compressors with synthetic lubricants. Gear NOTICE! For transport, some gear types are fitted with a plug screw. Replace the plug screw by a ventilation screw (attached) before putting the unit into operation.

  • Page 23: Functional Test

    Functional test 11.1 Checks before the initial start-up Lifting gear  Load chains must not be twisted.  Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive  The open-lying teeth of the trolley drive must be lubricated. Hand gear for hand geared trolley ...

  • Page 24: Pneumatic Motor

     A chain link which is open at the side, can easily be produced by grinding out a small piece. The opening must have the same thickness as the chain link. Illustration 18  Hang a new original chain (same size and oiled) in the side opened chain link and insert it. NOTICE! The weld seam of the chain must be on the outside.

  • Page 25: Overload Protection

    12.5 Overload protection If the hoist does not lift the permitted load, the overload protection must be adjusted. Adjustment may only be done by a service company, authorised by the manufacturer! DANGER! The factory setting of the overload protection is secured by a seal. Any guarantee becomes invalid if this setting is changed.

  • Page 26: Checking The Load Chain

    13.2.1 Components to be checked The following must be checked:  Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings. The dimensions must be compared to the dimensions in the tables.  A visual inspection for deformations, cracks and corrosion must be carried out. 13.2.2 Inspection intervals Inspection...

  • Page 27: Checking The Load Hook

    13.4 Checking the load hook load hook and suspension AK 4 - AK 8 a1/a2 = biggest hook mouth width = eye dimension t1/t2 = thickness of hook base Illustration 29 load hook AK 9 + AK10 = biggest hook mouth width = measurement from hook no.

  • Page 28: Inspection - Gear - Oil Level

    Inspection – Gear – Oil level 13.5 Check oil level all 3 month. Locking screw(C) Tool AK 4 – AK 6 AK 7 – AK 8 SW10 AK 4-8 AK9-10 Solve the locking screw (C) a bit. (do not remove) If oil drips out = level OK.

  • Page 29: Load Hook

    14.3 Load hook  Check bearings and pulleys yearly  Clean and lubricate the bearings of hooks and pulleys with grease  Slight bearings are maintenance free  When bearings resp. slight bearings are worn of, change the complete pulley Recommendation Interval Load hook...

  • Page 30: Pneumatic Motor

    14.6 Pneumatic motor The pneumatic motor must be lubricated continuously by a maintenance unit. If not otherwise agreed, the maintenance unit must be installed by the customer. Should a maintenance unit be part of the consignment, the oiler must be filled with oil before the first start. After longer periods of standstill, gummy oil or slight rust may lead to the fact that the motors do not start at once or do not perform well.

  • Page 31: Remedy

     Please read the chapter "Safety instructions". Notes on the repair of faults are found in the following table. For the repair of failures please contact our service department. CAUTION! Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings, brake parts, etc., must be remedied by replacing the parts with original spare parts.

  • Page 32: Decommissioning

    Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...

This manual is also suitable for:

70/06aps-ex70/06apr-ex70/06aph-ex70/06app-ex70/06ap series70/06aps ... Show all

Table of Contents