HADEF 70/06AP Installation, Operating And Maintenance Instructions
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HADEF 70/06AP Installation, Operating And Maintenance Instructions

Pneumatic chain hoist
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Pos : 1.1 /1_H AD EF/---TITELSEITE/Symbol e/Länders ymbol @ 0\mod_1171286564146_52.doc x @ 55 @ @ 1
Pos : 1.2 /1_H AD EF/---TITELSEITE/Allgemein/Ti tel - BA @ 0\mod_1171286931725_52.doc x @ 57 @ @ 1
Installation,- Operating and
Maintenance Instructions
Pos : 1.3 /1_H AD EF/---TITELSEITE/Allgemein/H AD EF-Bezeic hnung @ 0\mod_1171289923124_0.doc x @ 69 @ @ 1
HADEF Pneumatic Chain Hoist
Type 70/06AP
Pos : 1.4 /1_H AD EF/---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.doc x @ 201 @ @ 1
Pos : 1.5 /1_H AD EF/---TITELSEITE/Ausführ ung en/APS, APR, APH, APP @ 2\mod_1286452130695_52.doc x @ 15949 @ @ 1
stationary with suspension eye
with monorail push travel trolley
with monorail hand geared trolley
with monorail pneumatic trolley
Pos : 1.6 /1_H AD EF/---TITELSEITE/Abbil dung/70/06AP @ 2\mod_1286451652291_0.doc x @ 15935 @ @ 1
5.52.541.00.01.06
APS
APR
APH
APP
Rev.06

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Summary of Contents for HADEF 70/06AP

  • Page 1 Pos : 1.5 /1_H AD EF/---TITELSEITE/Ausführ ung en/APS, APR, APH, APP @ 2\mod_1286452130695_52.doc x @ 15949 @ @ 1 stationary with suspension eye with monorail push travel trolley with monorail hand geared trolley with monorail pneumatic trolley Pos : 1.6 /1_H AD EF/---TITELSEITE/Abbil dung/70/06AP @ 2\mod_1286451652291_0.doc x @ 15935 @ @ 1 5.52.541.00.01.06 Rev.06...

  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.

  • Page 3: Information

    Safety check ..................18 Functional test ................. 19 11.1 Checks before the initial start-up ................. 19 11.2 Functional test ....................... 19 Maintenance ..................19 12.1 General ........................... 19 12.2 Monitoring ........................19 12.3 Replacing the load chain ....................19 12.4 Pneumatic motor ......................

  • Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life

    After that a new maximum usage period is determined. See also the valued accident prevention regulations, “winches, lifting and pulling devices”. Pos : 5.3.2 /1_H AD EF/---ALLGEM EIN/Hi nwei se/H IN WEIS - General überhol ung nur durch Hadef @ 0\mod_1176794916616_52.doc x @ 4672 @ @ 1 NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF.

  • Page 5: Requirements For The Operating Personnel

    However, in everyday operation this degree of safety can only be achieved if all measures required are taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check that they are being complied with. Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e.

  • Page 6: Basic Safety Measures

    Pos : 6.5 /1_H AD EF/---ALLGEM EIN/Hi nweise/GEFAHR - Losreiß en, Personentr.,sc hweb.Lasten, ex verboten (E+ P) @ 0\mod_1176799462104_52.doc x @ 4735 @ @ 1 DANGER! It is not allowed:  pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. ...

  • Page 7: Transport And Storage

    Pos : 6.9 /1_H AD EF/---ALLGEM EIN/Hi nweise/Druc kl uft/HIN WEIS - Ei nsc hal tdauer, Res tnutz ung beachten @ 1\mod_1190270649346_52.doc x @ 7890 @ @ 1 NOTICE! Pneumatic air motors are capable of operating at continuous duty up to 100% and 360 cycles per hour and can be used in accordance with their device classification (mechanism class).

  • Page 8: Design

    Pos : 8.2.1.3 /1_H AD EF/---ALLGEM EIN/Hi nweis e/EX-Sc hutz/GEF AHR - Eins atz Geräte Standard/EX @ 1\mod_1190281459161_52.doc x @ 7911 @ @ 1 DANGER! HADEF hoists, in their standard version, are not approved for use in areas that are prone to explosion.

  • Page 9: Important Components

    Important components NOTICE! All hoists are fitted with high-quality lifting gears of the reliable AK series. 4.4.1 Motor Type of chain hoist 70/06AP, 70/06AP-EX 28/06AP, 28/06 AP-EX Pneumatic motor 29/06AP, 29/06AP-EX 29/06APL Big Bag, 29/06APL Big Bag-EX 4.4.2 Gear Lifting gear with ventilation screw...

  • Page 10: Technical Data

    Pos : 9.2.2 /1_H AD EF/5--TECHNISCHE DAT EN/Kettenz ug/66/04/2.Kettenabmess ungen Ak+AP @ 0 \mod_1172498179818_52.doc x @ 337 @ @ 1 Type AK+AP chain 5 x 15 HADEF chain hoists AK+AP 4-10 are fitted with 7 x 21 high-quality load chains. These chains meet all 9 x 27 11,3 x 31 technical requirements as per EN 818-7-T.

  • Page 11: Installation

    Trolleys Capacity Lifting unit Trolley Trolley Hand Trolley Travel Travel max. Setting range for beam chain pull speed motor Wheel flange width approx. output pressure from - to Lastbolzen Lastbolzen m/min daN **) 500/1 AP 405 TI8 AFR10 AFH10 AFP10 0,75 50-135 136-220...

  • Page 12: Trolley

    AK+AP 4-8, modification from single chain fall to double chain falls In case of modification from single to double chain falls or vice versa, it is important that the suspension eye (1) or the suspension hook is moved to a position so that the load hangs centrically again.

  • Page 13: Assembly On The Beam Ak+Ap 402 To Ak+Ap 912

    Assembly on the beam AK+AP 402 to AK+AP 912 6.3.1 Outline:  Side plate (1)  load bolt (2)  hexagon nuts (3)  safety nuts (4)  distance tubes (5)  washers (6)  traverse (7)  beam width (B) ...

  • Page 14: Assembly On The Beam Ak+Ap 915 - 930, Ak+Ap1010 - 1025

    Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1025 6.4.1 Outline:  side plates (1)  load bars (2)  washers (3)  traverse (4)  safety rings (5)  hexagon screws (6)  safety nuts (7)  serrated lock washer (8) ...

  • Page 15: Tools

    dimensions AK+AP1010 AK+AP1020 AK+AP1012 AK+AP1025 4205 76,5 61,5 Illustration 10 Pos : 10.3 /1_H ADEF /6--MONT AGE/Wer kz euge/70/ @ 2\mod_1286789313792_52.doc x @ 16007 @ @ 1 Tools Capacity Size Tool 0,5t SW27 SW36 1,5t + 2t SW46 Load bar 2,5t + 3,2t SW55 5t + 6,3t...

  • Page 16: Operation

    Direct control 1 Emergency-Stop 2 Lifting 3 Lowering Illustration 11 Pos : 11.4.2 /1_H ADEF /7--BEDIENUNG/Druc kl uft/2.Indir ekte Dr uc kluftsteuer ung @ 1\mod_1185779560722_52.doc x @ 7382 @ @ 1 Indirect pneumatic control 1 Emergency stop 2 lifting 3 lowering Hoists combined with trolleys have control switches where push buttons for trolley movement are added.

  • Page 17: Commissioning

    Pos : 12.2.3 /1_H ADEF /---ALLGEMEIN/Hinweis e/GEF AHR - Losreiß en, Pers onentr.,s chweb.Las ten, ex ver boten ( E+P) @ 0\mod_1176799462104_52.doc x @ 4735 @ @ 1 DANGER! It is not allowed:  pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. ...

  • Page 18: Gear

    Pos : 13.2.3.2 /1_H ADEF /---ALLGEMEIN/Hinweis e/HIN WEIS - Kei ne Gewährleis tung durc h Nic htbeac htung..@ 1\mod_1193056870530_52.doc x @ 8119 @ @ 1 NOTICE! HADEF does not assume any responsibility for damage caused by non-observance of the instructions. Pos : 13.2.3.3 /1_H ADEF /---ALLGEMEIN/Hinweis e/Druc kluft/VOR SICHT - Wartungseinheiten ohne Öl @ 1\mod_1259674747751_52.doc x @ 11340 @ @ 1 CAUTION! Should the unit be assembled at the customer, the maintenance unit is supplied without oil.

  • Page 19: Functional Test

    Functional test Pos : 15.2.1 /1_H ADEF /11-FUNKT ION SPRÜ FUNG/F unkti ons pr üfung/E+P Kettenzug @ 0\mod_1172670349005_52.doc x @ 433 @ @ 1 11.1 Checks before the initial start-up Lifting gear  Load chains must not be twisted.  Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive ...
  • Page 20  Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not twisted.  Remove chain from its fastening at the end and attach a chain link which is open at the side. ...

  • Page 21: Pneumatic Motor

    12.4 Pneumatic motor  The thickness of the brake lining must be checked at least once a year.  Check the function of the brake daily.  Assembly and disassembly of the brake lining (1) must only be effected by a "trained expert". ...

  • Page 22: Inspection

    Inspection Pos : 17.2 /1_H ADEF /13-PRÜFUN G/Wi eder kehrende Pr üfung/00.GÜ (nur motorisc he Geräte) @ 2\mod_1276587258148_52.doc x @ 14490 @ @ 1 13.1 General Overhaul for motor-driven units The validated, national accident prevention regulations must be observed and the measures to reach "safe working periods (S.W.P.)"...

  • Page 23: Checking The Load Hook

    Chain dimensions Chain size Dimensions 5x15 7x21 9x27 11,3x31 16x45 23,5x66 171,4 238,8 300,8 348,1 505,6 743,0 16,0 22,4 28,1 32,7 47,4 69,5 10,2 14,4 21,2 Pos : 17.4.3.3 /1_H ADEF /---ALLGEMEIN/Hinweis e/Ketten/WARNUNG - Ketten: Bei Erreic hen der Tabellenmaß e durc h Verschl eiß oder Verfor mung die Ke @ 0 \mod_1178705158838_52.doc x @ 5763 @ @ 1 WARNING! When the dimensions listed in the table are reached due to wear or deformation, the chain must be replaced!

  • Page 24: Inspection - Gear - Oil Level

    Inspection – Gear – Oil level 13.5 Check oil level all 3 month. Locking screw(C) Tool AK 4 – AK 6 AK 7 – AK 8 SW10 AK 4-8 AK9-10 Solve the locking screw (C) a bit. (do not remove) If oil drips out = level OK.

  • Page 25: Load Hook

    14.3 Load hook  Check bearings and pulleys yearly  Clean and lubricate the bearings of hooks and pulleys with grease  Slight bearings are maintenance free  When bearings resp. slight bearings are worn of, change the complete pulley Recommendation Interval Load hook...

  • Page 26: Trolley

    14.5 Trolley  Trolleys are lifetime lubricated, Refill lubricant is normally not necessary.  Lubricate gear rim and pinion drive each ¼ year or if required more often, with grease. Recommendation Interval Pulleys FUCHS Gear rim 0,1 kg 3 month RENOLIT FEP2 Drive pinion Travelling gear...

  • Page 27: Lubricant Selection

    14.7 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KLÜBER Renolin PG 220 Tivela S 20 Glycolube 220 Degol GS 220 Glygoyle 30 CARTER SY 220 Klübersynt GH 6-220 Renolin PG 320 Tivela S 320 Glygolube 320 Degol GS 320 Glygoyle 320 Klübersynt GH 6-320 Renolin PG 460...

  • Page 28: Remedy

    Remedy Pos : 20.2 /1_H ADEF /16-ABHILFE/All e/01.Alle E+ P @ 3 \mod_1414501384045_52.doc x @ 27821 @ @ 1 Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists exchange 2 phases Phase sequence not correct (with low voltage control) (see waring note at the plug) Fuse burnt out...

  • Page 29: Decommissioning

    Decommissioning Pos : 21.2 /1_H ADEF /---ALLGEMEIN/Hi nweis e/WARNUNG - Außer betriebnahe: Schäden ver mei den.. @ 0\mod_1177597023398_52.doc x @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos : 21.3 /1_H ADEF /17-AUß...

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