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Pos: 1.1 /1_HADEF/---TITELSEITE/Symbole/Ländersymbol @ 0\mod_1171286564146_52.docx @ 55 @ @ 1
Pos: 1.2.1 /1_HADEF/---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.docx @ 57 @ @ 1
Installation,- Operating and
Maintenance Instructions
Pos: 1.2.2 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1
HADEF Spur Gear Hoist
Type 24/12
Pos: 1.3 /1_HADEF/---TITELSEITE/Ausführungen/HR, HH @ 0\mod_1182502729284_52.docx @ 6507 @ @ 1
with monorail push travel trolley
with monorail hand geared trolley
Pos: 1.4 /1_HADEF/---TITELSEITE/Sonderausführungen/leer-Standard @ 0\mod_1172063198918_52.docx @ 206 @ @ 1
Pos: 1.5 /1_HADEF/---TITELSEITE/Abbildung/24/24/12 @ 3\mod_1362386322299_0.docx @ 26042 @ @ 1
5.52.196.00.01.02
HR
HH
Rev.02
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Table of Contents
Related Manuals for HADEF 24/12
Summary of Contents for HADEF 24/12
- Page 1 Pos: 1.3 /1_HADEF/---TITELSEITE/Ausführungen/HR, HH @ 0\mod_1182502729284_52.docx @ 6507 @ @ 1 with monorail push travel trolley with monorail hand geared trolley Pos: 1.4 /1_HADEF/---TITELSEITE/Sonderausführungen/leer-Standard @ 0\mod_1172063198918_52.docx @ 206 @ @ 1 Pos: 1.5 /1_HADEF/---TITELSEITE/Abbildung/24/24/12 @ 3\mod_1362386322299_0.docx @ 26042 @ @ 1 5.52.196.00.01.02 Rev.02...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. - Page 3 Information 11.1 General ..........................18 11.2 Monitoring ........................18 11.3 Replacing the load chain ....................18 Inspection ..................19 12.1 Periodic checks ....................... 19 12.2 Checking the load chain ....................19 12.3 Checking the load hook ....................20 12.4 ...
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Page 4: Information
Information Information Pos: 5.2.1 /1_HADEF/1--INFORMATION/Allgemein/*Information*/01.Information @ 0\mod_1176734820982_52.docx @ 4653 @ @ 1 The products meet European Union requirements, in particular the EU Machine Directive (2006/42/EG). The entire company works acc. to a certified quality assurance system as per ISO 9001. The production of components at our work is subject to strict, intermediate checks. -
Page 5: Safety
Safety Safety Pos: 6.2.1 /1_HADEF/2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.docx @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury. -
Page 6: Requirements For The Operating Personnel
Safety Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. They must have their employer’s authorisation for operation of the units. Before starting work, the operating personnel must have read the operating and installation instructions, especially the chapter "Safety Instructions". -
Page 7: Basic Safety Measures
Safety Basic safety measures Observe installation-, operation and maintenance instruction. Take notice of caution notes at units and in the manual Observe safety distances. Take care for a free view on the load. Only use the hoists appropriately. The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be moved. -
Page 8: Transport And Storage
Transport and Storage Transport and Storage Pos: 7.2 /1_HADEF/---ALLGEMEIN/Hinweise/VORSICHT - Transport, Lagerung: nicht sachgemäß - keine Haftung @ 0\mod_1176819827794_52.docx @ 4910 @ @ 1 CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage. -
Page 9: Description
It is not permitted to use the unit in an area at risk from explosion! Pos: 8.3.1 /1_HADEF/4--BESCHREIBUNG/Kettenzug/Aufbau/Flaschenzüge kompakt HH + HR @ 0\mod_1182751193854_52.docx @ 6530 @ @ 1 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists. With monorail push travel trolley or with monorail hand geared trolley Operation by hand through hand chain. -
Page 10: Important Components
Description Important components 4.4.1 Gear Gear components are made of high-quality material. 4.4.2 Load pressure brake Holds the load in any position. Hardened safety pawls. 4.4.3 Housing Depending on the model made from steel plate or aluminium die-casting (Not for explosion proof equipment). In case of ex proof hoists, the housing is only made of steel plates. -
Page 11: Technical Data
Technical data Technical data Pos: 9.2.1 /1_HADEF/5--TECHNISCHE DATEN/Kettenzug/24/12/24/24/12 @ 3\mod_1362400609830_52.docx @ 26061 @ @ 1 24/12 HH Capacity 1000 1500 2000 3000 5000 10000 20000 Number of chain falls Load chain 5 x 15 6x18 8 x 24 8 x 24... -
Page 12: Installation
Installation Installation Pos: 10.2.1 /1_HADEF/6--MONTAGE/Fahrwerke 19/90 bis 28/ - 29/... - 209/05/19/90 bis 28/ - 209/05/1.1.Spurweite einstellen - Fahrw.+H-Züge @ 0\mod_1182780256011_52.docx @ 6575 @ @ 1 Adjusting the gauge The trolley can be adjusted to various beam flange widths. Adjustment to the relevant beam flange width “B” depends on the type and size and is to be made as follows: There are distance tubes (5) and/or washers (6) situated on the load bars (2) of the trolley. -
Page 13: Tools
4 t u up: 3-5 mm (1 1,5-2,5 mm e each side) bi igger than th e flange widt th "B" of the beam Pos: 10.3 /1_HADEF/6--MONTAGE/Werkzeuge/24/24/12 @ 3\mod_136247052678 82_52.docx @ 26110 @ @ 1 Tools Capa acity/kg Size Tool... -
Page 14: Operation
Operation Operation Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.docx @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel. -
Page 15: Commissioning
Commissioning Commissioning Pos: 12.2.1.1 /1_HADEF/9--INBETRIEBNAHME/Allgemein/Allgemein/01.Allgemein @ 0\mod_1172504961658_52.docx @ 355 @ @ 1 General Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV D8, BGV D 6 and BGR 500 (VBG 9a). For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! Pos: 12.2.1.2 /1_HADEF/---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Prüfung durch befähigte Pesonen @ 0\mod_1177339966681_52.docx @ 5319 @ @ 1 NOTICE! -
Page 16: Safety Check
Safety check Safety check Pos: 13.2 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.docx @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 13.3 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/Sicherheitsprüfung Ketten @ 0\mod_1172661092232_52.docx @ 429 @ @ 1 The chains are correctly placed, oiled and in good condition. -
Page 17: Functional Test
Functional test Functional test Pos: 14.2.1 /1_HADEF/11-FUNKTIONSPRÜFUNG/Funktionsprüfung/H Kettenzug @ 1\mod_1267020857717_52.docx @ 12950 @ @ 1 10.1 Checks before the initial start-up Lifting gear Load chains must not be twisted. Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive The open-lying teeth of the trolley drive must be lubricated. -
Page 18: Maintenance
Maintenance Maintenance Pos: 15.2.1 /1_HADEF/12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.docx @ 469 @ @ 1 11.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded. -
Page 19: Inspection
Inspection Inspection Pos: 16.2 /1_HADEF/13-PRÜFUNG/Wiederkehrende Prüfung/01.Wiederkehrende Prüfung @ 0\mod_1175675257580_52.docx @ 3164 @ @ 1 12.1 Periodic checks Independently from the regulations of the individual countries, lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as well as DIN 15020 (Basics for cable drives). -
Page 20: Checking The Load Hook
Y = measured length from hook no. 6 H = thickness of hook saddle Illustration 8 Pos: 16.3.4.2 /1_HADEF/13-PRÜFUNG/Kettenzug/Lasthaken/Tabelle - Hakenmaße - 9/+24/12 @ 3\mod_1338381630953_52.docx @ 21777 @ @ 1 Table 1 Please fill in the measured values before putting into... -
Page 21: Checking - Load And Suspension Hook Bolt
Inspection 12.6 Checking - Load and suspension hook bolt Load hook bolt Suspension bolt 1000 1500 2000 3000 5000-10000 20000 Pos: 17.1 /1_HADEF/14-WARTUNG/*Ü1*/#. Kapitel - Wartung @ 0\mod_1172647693186_52.docx @ 409 @ @ 1 5.52.196.00.01.02... -
Page 22: Service
Service Service Pos: 17.2.1.1 /1_HADEF/14-WARTUNG/Kettenzug/Lastkette/01.Lastkette - Schmierung @ 0\mod_1173362815667_52.docx @ 588 @ @ 1 13.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. -
Page 23: Load Hook
. Avoid oil, g rease, dirt an nd humidity o on the brake e linings as th increase es wear. Pos: 17.2.6 /1_HADEF/14-WARTUNG/Kettenzug/Überlastsicherung/9/+24/9/+24/12 2 @ 3\mod_1338387177667_52.docx @ 21822 @ @ 1 5.52.196 6.00.01.02... -
Page 24: Overload Protection
Service 13.7 Overload protection The value adjusted in the factory may change after the clutch has slipped several times or due to environmental influences. This makes a re-adjustment necessary. Work must only be done by "authorized personnel". Procedure: Remove the cover or cover flap "C" of the hand chain wheel. -
Page 25: Trouble
Trouble Trouble Pos: 18.2.1 /1_HADEF/15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.docx @ 460 @ @ 1 Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used. -
Page 26: Remedy
Remedy Remedy Pos: 19.2 /1_HADEF/16-ABHILFE/Kettenzug/02.Tabelle - Standard - H mit Überlasts, @ 0\mod_1182415166667_52.docx @ 6366 @ @ 1 Problem Cause Remedy Overload reduce the load to nominal load load got stuck set the load free again Do maintenance and brake linings are worn exchange the brake linings Load chain is twisted Align the load chain... -
Page 27: Decommissioning
Decommissioning Decommissioning Pos: 20.2 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.docx @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 20.3 /1_HADEF/17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.docx @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.