Related Manuals for Trotec Speedy 100 flexx
Summary of Contents for Trotec Speedy 100 flexx
- Page 1 Speedy 100 flexx Operating manual S100-X8063 OM S100-X8063_2.22_EN (01/2022) ENGLISH (Translation)
- Page 2 +31 850 70 51 55 +48 22 339 35 39 +52 55 5351-7252 support@troteclaser.nl serwis_pl@trodat.net mexico@troteclaser.com Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang Trotec Laser Inc. Rubber Stamp & Engraving Town +1 866 226 8505, Option 2...
- Page 3 Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com WWW.TROTECLASER.COM...
- Page 4 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.
-
Page 5: Table Of Contents
Content Content General Information....................... 8 Information about this manual..........................8 Explanation of symbols...............................8 Liability and warranty..............................9 Scope of delivery (standard configuration)......................10 1.4.1 Accessory box................................10 Type plate..................................11 Safety........................... 12 General safety notes..............................12 2.1.1 Intended use................................12 2.1.2 Improper use................................13 2.1.3 Residual risk................................ - Page 6 Content 2.8.4 Information about damaged optics........................24 2.8.5 Protective measures for damaged optics......................24 In case of emergency..............................25 Technical Data......................26 Dimensions and weight............................26 Computer requirements............................26 Exhaust system requirements..........................27 List of materials................................29 Machine overview......................33 Tables (multifunctional table concept)........................34 Lens(es)..................................35 Transport........................36 Safety notes.................................
- Page 7 Content 8.9.1 Light barrier focus..............................56 8.10 Lateral air assist................................57 8.11 Options..................................58 8.11.1 Rotary attachment..............................58 8.11.2 Rotary engraving process............................59 8.11.3 Installation and commissioning.......................... 59 8.11.4 Mounting the work piece in the rotary attachment..................60 8.11.5 Temperature sensor............................... 61 Maintenance......................... 62 Safety notes.................................
-
Page 8: General Information
General Information General Information For the sake of readability, gender-neutral endings are not used in this operation manual. It is hereby expressly stated that all parts of the text where natural persons or groups of persons are mentioned refer to people of all genders. Information about this manual Before beginning any work on the machine, read this manual completely and carefully. -
Page 9: Liability And Warranty
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts and accessories. Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from use of the equipment described in this manual. -
Page 10: Scope Of Delivery (Standard Configuration)
General Information Scope of delivery (standard configuration) – Laser machine – Stand (optional) – Storage medium (includes manuals) – Focusing tool(s) (according to lens order) – Cleaning kit for optics – Lenses according to order – Allen key kit (8-part) –... -
Page 11: Type Plate
General Information Type plate The type plate with the CE mark is located on the rear of the machine. Enter the serial number, model and year of manufacture into your manual and always refer to them when contacting us for enquiries, troubleshooting or ordering of replacement parts. Serial number: Model: Year of manufacture:... -
Page 12: Safety
Operate the machine only in technically flawless condition and when it fully complies with the EC Machinery Directive. For material details see chapter "Materials" or contact your local Trotec representative, or our Technical Support. The intended use of this machine also includes that all personnel involved in installation, set-up, operation maintenance and repair of the machine must have read and understood the operating manual and in particular the “Safety”... -
Page 13: Improper Use
Use of the machine for any purposes other than those intended or described in the present manual is regarded as improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage caused by improper use. The operator is solely liable for all damages caused by improper use. -
Page 14: Applicable Safety Regulations
4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 2.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: GUIDELINES/REGULATIONS 2006/42/EC... -
Page 15: Laser Safety
Safety Laser safety 2.2.1 Laser classification The laser safety class indicates the risk potential from accessible laser radiation. The laser system is a Class 2 (US: Class II) laser marking system as per IEC 60825-1 "Safety of Laser Product". The integrated laser source is a Class 4 (US: Class IV) laser marking system according to IEC 60825-1 and identified as such. -
Page 16: Areas Of Responsibility
Safety Class 2 (US: class II) The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for the skin. Diffuse reflections as well as any short-term irradiation of the eyes (exposure time max. 0.25 seconds) also pose no risk due to the low output power. -
Page 17: Responsibilities Of The Operating Personnel
• The machine and its components, such as the lens and mirrors, are to be kept clean at all times. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH. -
Page 18: Requirements For Operating An Service Personnel
Control/operation/other activities Qualified personnel or Qualified personnel are those who can judge the (e.g. troubleshooting, maintenance) Trotec service technicians work entrusted to them and detect potential risks based on their occupational training, knowledge and experience as well as their understanding of the relevant regulations. - Page 19 Safety 14 Fuse 13 Input Power...
-
Page 20: Safety Devices
Safety and protection devices must be fully functional at all times. – In case of assumed or presumed damage of safety devices, disconnect the machine from the mains. – Damaged safety and protection devices need to be replaced by a Trotec technician immediately. Technical protective measures 2.7.1 Main switch Pressing the main switch on the backside of the machine to disconnect the machine from the mains power supply. -
Page 21: Interlock Safety Switches
Safety First priority: Prevention of danger to the operating personnel. Second priority: Prevention of damage or destruction of the machine and/or material. ACKNOWLEDGE THE EMERGENCY STOP SWITCH 1. Turn the emergency stop switch counterclockwise to unlock it so that the green marking is visible. 2. -
Page 22: Secondary (Indirect) Hazards
Safety 1. Press the emergency stop button. 2. Disconnect the machine from the mains. 3. Contact our Technical Support in your local area. Secondary (indirect) hazards 2.8.1 Fire hazard Warning Fire hazard Fire hazard from gas and processing of inflammable materials. –... -
Page 23: Reflection Through Materials
Safety 2.8.3 Reflection through materials Warning Danger from laser beam. Invisible laser radiation of reflecting materials can cause serious injury or material damage. – Only material according to the intended use of the machine may be used. – Do not use material with high reflecting surfaces such as aluminum, chromium, precious metals, metal foils, stainless steel, brass, copper and titanium. -
Page 24: Information About Damaged Optics
Safety 2.8.4 Information about damaged optics Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. –... -
Page 25: In Case Of Emergency
• Notice Aer a deletion, Trotec Technical Support must be involved before the system is put back into operation. WHAT TO DO IN THE EVENT OF AN ACCIDENT, FIRST AID If eye damage occurs due to laser radiation (if the MPD values are exceeded), the casualty must present to an •... -
Page 26: Technical Data
Technical Data Technical Data The technical data sheet can be found in the appendix of this manual. Dimensions and weight Description Dimension Length 1428mm (56.22 inch) Width 952 mm (38.5 inch) Height 1050 mm (41.5 inch) Weight: 80 kg (176 lb) Computer requirements Using a more powerful computer will create graphics faster. -
Page 27: Exhaust System Requirements
The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the working table installed in the machine. - Page 28 Technical Data Notice Connection has to be carried out by our Technical Support. Observe instructions for operation and maintenance according to the operating manual of the exhaust system. TECHNICAL DATA OF THE CORRESPONDING EXHAUST SYSTEMS: Exhaust system Hose connection ø [mm] Volume flow [m³/h] Pressure[Pa] (inside diameter)
-
Page 29: List Of Materials
Technical Data Notice The exhaust power available for the application will be reduced by e. g. bends, small hose diameters and long hoses. You should therefore note the following: – Avoid bends. – Keep hose as short as possible. – Use hose diameters as large as possible. - Page 30 Technical Data Plastic ✓ ✓ ✓ ✓ ✓ ✓ Acrylonitrile Acrylnitril- butadiene styrene ButadienStyrol- (ABS) Copolymer (ABS) ✓ ✓ ✓ ✓ ✓ ✓ Acrylic/PMMA, i.e. Acryl(PMMA), z.B. Plexiglas® Plexiglas® ✓ ✓ ✓ ✓ ✓ ✓ Rubber Gummi (Stempelgummi) ✓ ✓ ✓...
- Page 31 Technical Data Miscellanious ✓ ✓ ✓ ✓ Wood Holz ✓ ✓ ✓ ✓ Mirror Spiegel ✓ ✓ Stone Stein ✓ ✓ ✓ ✓ ✓ ✓ Paper (white) Papier (weiß) ✓ ✓ ✓ ✓ ✓ ✓ ✓ Paper (colored) Papier (farbig) ✓...
- Page 32 You have additions for further materials for us or in your opinion a material was not listed. We recommend performing a material processing test with the above mentioned material, using the appropriate configuration. Trotec Laser GmbH assumes no responsibility for any consequences of laser processing in any application, especially with medical or pharmaceutical applications.
-
Page 33: Machine Overview
Machine overview Machine overview No. Description No. Description Top lid Front cover Key switch Working table Emergency-stop-button Working head Keypad x-axis Side cover... -
Page 34: Tables (Multifunctional Table Concept)
Machine overview No. Description No. Description Cooling fan Exhaust connection Laser source Power supply Main switch Exhaust port Power socket and fuses Type plate PC connection Cover for laser source Tables (multifunctional table concept) FERROMAGNETIC ENGRAVING TABLE The ferromagnetic construction allows thin materials such as paper or foils to be easily fixed with magnets. -
Page 35: Lens(Es)
Machine overview HONEYCOMB CUTTING TABLETOP The honeycomb cutting tabletop is particularly suitable for applications that require minimum back reflection and best flatness, such as cutting membrane keyboards. Lens(es) Fiber Flexx 1,5'' 3,2'' 2,85'' (standard) 2,0'' (standard) 5,0'' 2,5''... -
Page 36: Transport
Transport Transport Safety notes Warning Risk of injury There is risk of injury from falling parts during transport, loading and unloading of the machine. – Follow the safety notes. Observe the safety notes to avoid damage to the machine from improper handling during transport: Always move the machine with utmost care and attention. -
Page 37: Temperature And Humidity
Transport OBSERVE THE PACKAGING SYMBOLS: NOTE THE SHOCKWATCH SIGN: Temperature and humidity Transport conditions Transport temperature (ambiente temperature): -10 °C to +40 °C (14 °F to 104 °F) Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. • Storage conditions Storage temperature (ambiente temperature): 0 °C to +30 °C (32 °F to 86 °F) Relative humidity:... -
Page 38: Required Tools For Unloading And Transport
Transport Required tools for unloading and transport REQUIRED TOOLS: Unloading - Forkli • Transport - Pallet truck • Place of storage Keep the machine sealed in its packaging until it is assembled or installed. • The storage location must be dry, free of dust, caustic materials, vapors and combustible materials. •... -
Page 39: Relocation Of The Machine
Transport Caution The lens unit should be unpacked only aer installation of the machine. The lenses are high-quality optical components which must be kept clean in order to ensure optimum marking results. Never touch the lenses with bare fingers. STEPS: 1. - Page 40 Transport Notice If you would like to relocate the machine, contact our experienced Technical Support in your local area.
-
Page 41: Setup And Installation
Setup and installation Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions Operating temperature (ambiente temperature): +15 °C to +25 °C (59 °F to 77 °F) Relative humidity: 45% to 65%, non-condensing If the system has been exposed to large temperature fluctuations, it must first be brought back to room temperature •... -
Page 42: Space Requirements
Setup and installation Space requirements Ensure there is shielding or sufficient clearance to or from the wall and neighboring objects. Setup OBSERVE THE FOLLOWING STEPS: 1. Transport the machine to the installation location according to the specifications stated in the chapter “Transport”. 2. -
Page 43: Connections
Setup and installation Connections 6.5.1 Mains connection Connect the end of the mains connection cable to the main connection socket. Warning Current Wrong voltage can cause damage to the machine. Do not operate the machine, if the mains voltage does not match the voltage required by the exhaust system, as this may cause damage to the machine. -
Page 44: Connection Of Additional Components
Make sure that the mains voltage matches the voltage required by the exhaust system. Connecting: 1. When using an original Trotec exhaust system, also connect this, using the exhaust connection cable included, to the exhaust cable connection on the laser. -
Page 45: Operation
Operation Operation Warning Personal injury or damage to property due to improper operation. Improper operation can lead to serious personal injury or damage to property. – Work on the laser machine may only be carried out by authorized and instructed personnel familiar with the operation of the machine, observing all safety regulations. - Page 46 Operation SWITCH ON: 1. Switch on the main power supply using the main switch on the rear of the machine. 2. Turn the key switch to the right and hold it against the spring force. 3. As soon as the machine starts, release the key switch. 4.
-
Page 47: Control Panel And Keypad
Operation 2. Use the main switch at the rear of the machine to turn off the main power. Notice By switching off the mains, all processing data are lost. Control panel and keypad The control panel is the whole unit of the machine control. The keypad is a part of the control panel. -
Page 48: Description
Operation ❶ Standby-button. LED On: Standby-Mode ❷ Status indicator laser beam. LED On: The machine is processing data. ❸ Stop-button ❹ Start/Pause/Repeat-button LED is flashing slowly green (every two seconds). All covers are closed. Machine is ready. LED is flashing fast green (twice per second). Minimum one cover is open. - Page 49 Operation Image Button Description Laser head control button X/Y Press one of these buttons to manually move the laser • head to the right, le, front or back (travel distance in X/Y- direction). Press two of the for Laser head control buttons X/Y •...
- Page 50 Operation Image Button Description Start/Pause/Repeat-button Start: Press this button to start a job. The job has to be on the • plate in JobControl®. Pause: Press this button to pause the job (LED On) which is • currently being processed. Press this button again to continue the job (LED Off).
-
Page 51: Shortcuts
Operation Image Button Description Exhaust-button Press this button to switch the exhaust On/Off. • LED On: Exhaust active. LED Off: Exhaust deactivated. Aer the laser process is completed, the exhaust switches off aer some seconds ("Time to hold" in JobControl®) automatically or when you press the button. -
Page 52: Lense Placement
Operation Image Button Description Working table control button Z The activation of the automatic focusing starts and the Working table is moving automatically upwards. (Up-button + Down-button) (See chapter "Description", "Working table control button Z"). Laser head control button X/Y Laser head moves diagonal to the according direction. - Page 53 Operation 4. If necessary, clean the lens on both sides with cleaning fluid and cleaning cloth. 5. Insert the lens with the curved side (=convex) facing upwards. 6. Place the round ring (1) on the lens. 7. Fix the lens by turning the clamping ring (3).
-
Page 54: Switch Laser Source Manually
Operation Switch laser source manually Notice Only possible for flexx laser systems. Switching between CO laser source and fiber laser source is done either manually by pressing a shortcut on the control panel, or by making settings in the control soware. Procedure for manual switching between CO laser source and fiber laser source: 2a) Selection: CO... - Page 55 Operation Notice Defects from head crashes (working head hits material or working table) are excluded from warranty. Notice The equipment of the machine may vary depending on the model. 1. Move the processing head over the material to be engraved by means of the Laser head control button X/Y (2) on the keypad.
-
Page 56: Light Barrier Focus
Operation Notice Using a flexx lens the focus point differs depending on the laser source. Note when focusing using a focus tool, the standard focus tool supplied with a flexx lens is always adjusted for a fiber laser source. Therefore it must only be used in conjunction with a fiber laser source. 8.9.1 Light barrier focus 1. -
Page 57: Lateral Air Assist
Operation 8.10 Lateral air assist SPEEDY 100 During laser engraving and laser cutting, the supply of compressed air can significantly influence and improve results. Air assist is oen used with vector cutting applications to derive heat and flammable gases from the cutting surface. Through a constant airflow over the whole cutting surface, fire sources will be removed and fume is reduced. -
Page 58: Options
Operation Caution If the air assist nozzle is adjusted to a 2,5'' lens or bigger, automatic focusing with the light barrier is not possible. This would lead to a collision of the laser head with the workpiece or with the working table ("head crash"). -
Page 59: Rotary Engraving Process
Operation Max. workpiece diameter: 4.6 inch (118 mm) Max. workpiece length cones: 13.8 inch (350 mm) Rotary attachment with cones 8.11.2 Rotary engraving process 1. Create a graphic using the graphics soware. 2. Select the Rotary engraving option from the menu bar and specify the diameter of the item. -
Page 60: Mounting The Work Piece In The Rotary Attachment
Operation 1. The machine must be switched off. Warning Current If the rotary attachment is connected during operation, the connections and the electronics will be damaged. Such damage is excluded from the warranty. 2. Place the rotary attachment on the base frame and the metal pins provided for this purpose using the insertion handles. -
Page 61: Temperature Sensor
Operation 4. Switch on the laser. The axis automatically moves over the middle of the rotary attachment. 5. Position the laser head over the workpiece at the position where you want to engrave. 6. Focus the object with the focus tool. The engraving area must be parallel to the X axis. If necessary, do this with the aid of the angle adjustment. -
Page 62: Maintenance
Maintenance Maintenance Safety notes Danger Improper maintenance can cause serious injury or damage. Maintenance may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety notes. Danger Risk of fire or explosion. -
Page 63: Cleaning
7. Clean the transparent acrylic top lid using a dry or slightly damp cotton cloth. Do not use paper towels as they could scratch the acrylic. 9.3.2 Optics in general Trotec Laser GmbH recommends to use the cleaning set enclosed. Alternatively, use high-quality cotton swabs together with the provided cleaning liquid. Notice The following cleaning products are available as accessory parts: –... -
Page 64: Lens
Maintenance 9.3.3 Lens Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. – The passive reflectors and optics in the area of the laser beam guidance should be cleaned regularly. –... -
Page 65: Cleaning The Mirrors
Maintenance Notice Trotec Laser GmbH recommends to use the following cleaning products, which are available as accessory parts: Lens cleaning cloth (part number 69249) and lens cleaning liquid (part number 69248). 9.3.4 Cleaning the mirrors Caution Make sure that you do not touch the mirror with your fingers, since this would greatly reduce the service life of the mirror. -
Page 66: Troubleshooting
Troubleshooting Troubleshooting This chapter should enable the maintenance personnel to identify and resolve operational faults based on error messages and symptoms. Warning Risk of fire from incorrect parameter settings. Laser operation with incorrect parameter settings such as power settings, speed or frequency can result in flame formation. - Page 67 Troubleshooting Problem Possible cause Remedy The size to be engraved or cut does Raster correction ON in the Switch off raster correction in • • not match the size in CorelDraw. soware. the soware (settings/advanced options/laser tab). Wrong size settings in the printer •...
-
Page 68: Contact Details
Contact details Contact details TECHNICAL SUPPORT In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem. -
Page 69: Disassembly
Disassembly Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Current Electric current. The machine must be disconnected from the main power supply. Notice –... -
Page 70: Disposal
Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. In case of disassembly, use suitable tools to dismantle the unit into individual parts. Sort the individual parts and have them disposed of professionally. -
Page 71: Appendix
Appendix Appendix... - Page 72 Acceptance report Dear customer! We request your confirmation of properly completed transfer of the machine. Please transmit a copy of this document - filled out and signed by an authorized company representative - to an employee of our sales affiliate for forwarding to the manufacturer. Please check applicable items: Machine parts checked for shipping damage.
- Page 73 Training verification form Trainee: Trainer: Date of Training: The employee named above was instructed in the operation of the ........laser system. Especially the following topics were covered: Machine function Danger areas Warnings Position of the Emergency stop button Personal protective equipment Operating equipment Workflow Setting-up...
-
Page 74: Dok Iiir
Response form Dear customer! In case of any trouble with the machine, please provide the following information and additional- ly create a service file. Contact details Machine data Name: Serial number: Country: Layout Software: Phone: E-mail: Date: Description of the problem Does an error message show up on the PC , and if so, which? What happened before the error occurred? (Thunder and lightning, Windows-Update...) What attempts were made to solve the problem? -
Page 75: 8063 Speedy 100X
Technical Datasheet Speedy 100 flexx Laser engraving system Mechanics Working area 610 x 305 mm (24 x 12 inch) 170 mm (6.7 inch) with 1.5 inch lens 157 mm (6.2 inch) with 2.0 inch lens 144 mm (5.7 inch) with 2.5 inch lens Max. - Page 76 Technical Datasheet Work area light Options Temperature sensor To check temperature inside the work area. Accessories Software to manipulate and optimize cut geometries JobControl® CUT – to be used with JobControl® Expert only (separate license) Supports different operating systems e.g. iOS, or multiple design UniDrive stations Available with conus, three-jaw chuck, three-jaw ring chuck or Drill...
- Page 77 Technical Datasheet Cooling Air cooling Active air flow cooling with fan Electrical Voltage & power consumption 1 ~ AC 110-230V 50/60Hz, 1.3 kW (60 W) Subject to change without notice. Errors and omissions excepted. Model identification Speedy 100X-8063 September 2020 – Update July 2020 / ‹3›...
- Page 79 Safety of machinery - Electrical equipment of machines - Part 1: General requirements Further Reference to the harmonized standards in accordance with article 7 2 : Part 4 IEC 60825-4:2012-01-01 Safety of laser products – : Laser guards www.troteclaser.com Trotec Laser GmbH, Freilinger Straße 99, 4614 Marchtrenk, Austria www.trotec-materials.com...