Related Manuals for Trotec Speedy 300 flexx
Summary of Contents for Trotec Speedy 300 flexx
- Page 1 Speedy 300 flexx Operating manual S300-X8066 OM S300-X8066_2.22_EN (01/2022) ENGLISH (Translation)
- Page 2 +31 850 70 51 55 +48 22 339 35 39 +52 55 5351-7252 support@troteclaser.nl serwis_pl@trodat.net mexico@troteclaser.com Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang Trotec Laser Inc. Rubber Stamp & Engraving Town +1 866 226 8505, Option 2...
- Page 3 Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com WWW.TROTECLASER.COM...
- Page 4 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.
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Page 5: Table Of Contents
Content Content General Information....................... 8 Information about this manual..........................8 Explanation of symbols...............................8 Liability and warranty..............................9 Scope of delivery (standard configuration)......................10 1.4.1 Accessory box................................10 Type plate..................................11 Safety........................... 12 General safety notes..............................12 2.1.1 Intended use................................12 2.1.2 Improper use................................13 2.1.3 Residual risk................................ - Page 6 Content 2.8.4 Information about damaged optics........................24 2.8.5 Protective measures for damaged optics......................24 In case of emergency..............................25 Technical Data......................26 Dimensions and weight............................26 Computer requirements............................26 Electrical requirements of the machine........................ 26 Exhaust system requirements..........................27 List of materials................................30 Machine overview......................34 Tables (multifunctional table concept)........................35 Lens(es)..................................36 Transport........................
- Page 7 Rotary engraving process............................62 8.11.3 Installation and commissioning.......................... 63 8.11.4 Mounting the work piece in the rotary attachment..................63 8.11.5 Temperature sensor............................... 64 8.11.6 Trotec Vision Print&Cut............................65 Maintenance......................... 66 Safety notes................................. 66 Maintenance schedule.............................. 66 Cleaning..................................67 9.3.1 Machine..................................67 9.3.2 Optics in general..............................67 9.3.3...
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Page 8: General Information
General Information General Information For the sake of readability, gender-neutral endings are not used in this operation manual. It is hereby expressly stated that all parts of the text where natural persons or groups of persons are mentioned refer to people of all genders. Information about this manual Before beginning any work on the machine, read this manual completely and carefully. -
Page 9: Liability And Warranty
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts and accessories. Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from use of the equipment described in this manual. -
Page 10: Scope Of Delivery (Standard Configuration)
General Information Scope of delivery (standard configuration) – Laser machine – Stand (optional) – Storage medium (includes manuals) – Focusing tool(s) (according to lens order) – Cleaning kit for optics – Lenses according to order – Allen key kit (8-part) –... -
Page 11: Type Plate
General Information Type plate The type plate with the CE mark is located on the rear of the machine. Enter the serial number, model and year of manufacture into your manual and always refer to them when contacting us for enquiries, troubleshooting or ordering of replacement parts. Serial number: Model: Year of manufacture:... -
Page 12: Safety
Operate the machine only in technically flawless condition and when it fully complies with the EC Machinery Directive. For material details see chapter "Materials" or contact your local Trotec representative, or our Technical Support. The intended use of this machine also includes that all personnel involved in installation, set-up, operation maintenance and repair of the machine must have read and understood the operating manual and in particular the “Safety”... -
Page 13: Improper Use
Use of the machine for any purposes other than those intended or described in the present manual is regarded as improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage caused by improper use. The operator is solely liable for all damages caused by improper use. -
Page 14: Applicable Safety Regulations
4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 2.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: GUIDELINES/REGULATIONS 2006/42/EC... -
Page 15: Laser Safety
Safety Laser safety 2.2.1 Laser classification The laser safety class indicates the risk potential from accessible laser radiation. The laser system is a Class 2 (US: Class II) laser marking system as per IEC 60825-1 "Safety of Laser Product". The integrated laser source is a Class 4 (US: Class IV) laser marking system according to IEC 60825-1 and identified as such. -
Page 16: Areas Of Responsibility
Safety Class 2 (US: class II) The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for the skin. Diffuse reflections as well as any short-term irradiation of the eyes (exposure time max. 0.25 seconds) also pose no risk due to the low output power. -
Page 17: Responsibilities Of The Operating Personnel
• The machine and its components, such as the lens and mirrors, are to be kept clean at all times. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH. -
Page 18: Requirements For Operating An Service Personnel
Control/operation/other activities Qualified personnel or Qualified personnel are those who can judge the (e.g. troubleshooting, maintenance) Trotec service technicians work entrusted to them and detect potential risks based on their occupational training, knowledge and experience as well as their understanding of the relevant regulations. - Page 19 If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details.
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Page 20: Safety Devices
Safety and protection devices must be fully functional at all times. – In case of assumed or presumed damage of safety devices, disconnect the machine from the mains. – Damaged safety and protection devices need to be replaced by a Trotec technician immediately. Technical protective measures 2.7.1 Main switch Pressing the main switch on the backside of the machine to disconnect the machine from the mains power supply. -
Page 21: Interlock Safety Switches
Safety ACKNOWLEDGE THE EMERGENCY STOP SWITCH 1. Turn the emergency stop switch counterclockwise to unlock it so that the green marking is visible. 2. Restart the laser system using the key switch. 2.7.4 Interlock safety switches Interlock safety switch query the closed status of the acrylic top lid, side panels and front door. If the safety devices are open or not present, the laser cannot be operated. -
Page 22: Secondary (Indirect) Hazards
Safety Secondary (indirect) hazards 2.8.1 Fire hazard Warning Fire hazard Fire hazard from gas and processing of inflammable materials. – Do not operate the device without supervision. – Keep CO fire extinguisher ready at hand in the immediate vicinity of the device. If a main laser beam hits easily flammable material, e.g. -
Page 23: Reflection Through Materials
Safety 2.8.3 Reflection through materials Warning Danger from laser beam. Invisible laser radiation of reflecting materials can cause serious injury or material damage. – Only material according to the intended use of the machine may be used. – Do not use material with high reflecting surfaces such as aluminum, chromium, precious metals, metal foils, stainless steel, brass, copper and titanium. -
Page 24: Information About Damaged Optics
Safety 2.8.4 Information about damaged optics Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. –... -
Page 25: In Case Of Emergency
• Notice Aer a deletion, Trotec Technical Support must be involved before the system is put back into operation. WHAT TO DO IN THE EVENT OF AN ACCIDENT, FIRST AID If eye damage occurs due to laser radiation (if the MPD values are exceeded), the casualty must present to an •... -
Page 26: Technical Data
Technical Data Technical Data The technical data sheet can be found in the appendix of this manual. Dimensions and weight see data sheet Computer requirements Using a more powerful computer will create graphics faster. Computing times become shorter and data transfer faster Windows 10®... -
Page 27: Exhaust System Requirements
The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the working table installed in the machine. - Page 28 Technical Data RECOMMENDED EXHAUST SYSTEMS: Exhaust system Speedy 300 Atmos Nano (only Speedy 300 fiber) Atmos Cube (Atmos Compact) Atmos Mono (without vacuum table) Atmos Mono Plus (without vacuum table) Atmos Duo Plus Vent Set 300 (without vacuum table) Vent Set 400 Vent Set 500 Notice Connection has to be carried out by our Technical Support.
- Page 29 Technical Data REQUIREMENTS FOR THE EXHAUST SYSTEM: Machine Volume flow [m³/h] Pressure [Pa] Speedy 300 200 (without table exhaust) 1000 (without table exhaust) 350 (with table exhaust) 1600 (with table exhaust) The monitoring point for flow rate and pressure is at the exhaust port at the laser machine. Pressure loss by hoses / pipes or filter parts of the exhaust system has to be determined and additionally calculated when selecting a proper exhaust system.
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Page 30: List Of Materials
Technical Data List of materials Cutting Engraving Marking Material EN Material DE Fiber Flexx Fiber Flexx Fiber Flexx Metal ✓ ✓ ✓ ✓ Aluminum Aluminium ✓ ✓ ✓ ✓ ✓ Aluminum, Aluminium, eloxiert anodized ✓ ✓ ✓ ✓ Chromium Chromium Verchromte Oberflächen ✓... - Page 31 Technical Data Plastic ✓ ✓ ✓ ✓ ✓ ✓ Acrylonitrile Acrylnitril- butadiene styrene ButadienStyrol- (ABS) Copolymer (ABS) ✓ ✓ ✓ ✓ ✓ ✓ Acrylic/PMMA, i.e. Acryl(PMMA), z.B. Plexiglas® Plexiglas® ✓ ✓ ✓ ✓ ✓ ✓ Rubber Gummi (Stempelgummi) ✓ ✓ ✓...
- Page 32 Technical Data Miscellanious ✓ ✓ ✓ ✓ Wood Holz ✓ ✓ ✓ ✓ Mirror Spiegel ✓ ✓ Stone Stein ✓ ✓ ✓ ✓ ✓ ✓ Paper (white) Papier (weiß) ✓ ✓ ✓ ✓ ✓ ✓ ✓ Paper (colored) Papier (farbig) ✓...
- Page 33 You have additions for further materials for us or in your opinion a material was not listed. We recommend performing a material processing test with the above mentioned material, using the appropriate configuration. Trotec Laser GmbH assumes no responsibility for any consequences of laser processing in any application, especially with medical or pharmaceutical applications.
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Page 34: Machine Overview
Machine overview Machine overview No. Description No. Description Top lid Front cover Key switch Working table Emergency-stop-button Working head Keypad x-axis Side cover No. Description No. Description Cooling fan Exhaust connection cable (serial) Cover for laser source Type plate Main switch Power supply Power socket and fuses Exhaust port... -
Page 35: Tables (Multifunctional Table Concept)
Machine overview Tables (multifunctional table concept) FERROMAGNETIC ENGRAVING TABLE The ferromagnetic construction allows thin materials such as paper or foils to be easily fixed with magnets. A flat processing surface is an essential criterion for optimum results in laser engraving or laser marking. VACUUM TABLE The vacuum table fixes the material to the processing table by means of a vacuum. -
Page 36: Lens(Es)
Machine overview Lens(es) Fiber Flexx 1.5'' red 3.2'' green 2.85'' gold (standard) 2.0'' black 5.0'' light blue (standard) 2.0'' CL brown 2.5'' silver... -
Page 37: Transport
Transport Transport Safety notes Warning Risk of injury There is risk of injury from falling parts during transport, loading and unloading of the machine. – Follow the safety notes. Observe the safety notes to avoid damage to the machine from improper handling during transport: Always move the machine with utmost care and attention. -
Page 38: Temperature And Humidity
Transport OBSERVE THE PACKAGING SYMBOLS: NOTE THE SHOCKWATCH SIGN: Temperature and humidity Transport conditions Transport temperature (ambiente temperature): -10 °C to +40 °C (14 °F to 104 °F) Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. • Storage conditions Storage temperature (ambiente temperature): 0 °C to +30 °C (32 °F to 86 °F) Relative humidity:... -
Page 39: Required Tools For Unloading And Transport
Transport Required tools for unloading and transport REQUIRED TOOLS: Unloading - Forkli • Transport - Pallet truck • Place of storage Keep the machine sealed in its packaging until it is assembled or installed. • The storage location must be dry, free of dust, caustic materials, vapors and combustible materials. •... -
Page 40: Relocation Of The Machine
Transport Caution The lens unit should be unpacked only aer installation of the machine. The lenses are high-quality optical components which must be kept clean in order to ensure optimum marking results. Never touch the lenses with bare fingers. STEPS: 1. - Page 41 Transport Notice If you would like to relocate the machine, contact our experienced Technical Support in your local area.
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Page 42: Setup And Installation
Setup and installation Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions Operating temperature (ambiente temperature): +15 °C to +25 °C (59 °F to 77 °F) Relative humidity: 45% to 65%, non-condensing If the system has been exposed to large temperature fluctuations, it must first be brought back to room temperature •... -
Page 43: Space Requirements
Setup and installation Space requirements Ensure there is shielding or sufficient clearance to or from the wall and neighboring objects. Setup OBSERVE THE FOLLOWING STEPS: 1. Transport the machine to the installation location according to the specifications stated in the chapter “Transport”. 2. -
Page 44: Connections
Setup and installation Connections 6.5.1 Mains connection Connect the end of the mains connection cable to the main connection socket. Warning Current Wrong voltage can cause damage to the machine. Do not operate the machine, if the mains voltage does not match the voltage required by the exhaust system, as this may cause damage to the machine. -
Page 45: Connection Of Additional Components
Make sure that the mains voltage matches the voltage required by the exhaust system. Connecting: 1. When using an original Trotec exhaust system, also connect this, using the exhaust connection cable included, to the exhaust cable connection on the laser. -
Page 46: Chiller
Notice The conductivity of the water must not exceed 1000 μS. This value will not be reached if mixing the distilled water and additive accurately. A conductivity meter is available on request from Trotec Laser GmbH. Water replacement must be carried out once a year. Empty the cooling unit, clean it with distilled water, fill it with fresh distilled water and add new additives. -
Page 47: Operation
Operation Operation Warning Personal injury or damage to property due to improper operation. Improper operation can lead to serious personal injury or damage to property. – Work on the laser machine may only be carried out by authorized and instructed personnel familiar with the operation of the machine, observing all safety regulations. - Page 48 Operation SWITCH ON: 1. Switch on the main power supply using the main switch on the rear of the machine. 2. Turn the key switch to the right and hold it against the spring force. 3. As soon as the machine starts, release the key switch. 4.
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Page 49: Control Panel And Keypad
Operation 2. Use the main switch at the rear of the machine to turn off the main power. Notice By switching off the mains, all processing data are lost. Control panel and keypad The control panel is the whole unit of the machine control. The keypad is a part of the control panel. -
Page 50: Keypad
Operation Keypad... -
Page 51: Keypad
Operation Keypad The control panel refers to the entire unit of the machine control system. The keypad is a component of the control panel. ❶ Standby-button. LED On: Standby-Mode ❷ Status indicator laser beam. LED On: The machine is processing data. ❸... -
Page 52: Description
Operation Description Image Button Description Status indicator LED On: The machine is processing or receiving data. Standby-button LED On: Standby-mode Press this button to switch to the Standby-mode. • Press the Standby-button while the working table is moving • up or down (e.g. by focus automatically). The machine enters Standby-mode only aer finishing the movement. - Page 53 Operation Image Button Description Working table control button Z Press one of these buttons to manually move the working • table up or down (travel distance in Z-direction). Press the Shi-button together with the Up-button. The • activation of the automatic focusing starts and the working table is moving automatically upwards.
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Page 54: Shortcuts
Operation Image Button Description Status LEDs Meaning of the LEDs: Description Green, flashing slowly (0.5 Hz) All covers are closed. Machine is ready. Green, flashing fast (2 Hz) Minimum one cover is open. Blue + Green, permanent Data available. Pause-mode active. - Page 55 Operation Image Button Description Shi-button + Laser head control Laser head moves fast to corresponding end position (X- button X/Y or Y-position). Shi-button + Standby-button Keypad locked/unlocked. Shi-button + Working table control The activation of the automatic focusing startts and the button Z Working table is moving automatically upwards.
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Page 56: Lense Placement
Operation Image Button Description Laser head control button X/Y Laser head moves diagonal to the according direction. Image Button Description Shi-button+ Stop-button LED interior lighting On/Off. Lense placement 1. Loosen lens by turning the clamping ring inwards. 2. Remove lens. 3. - Page 57 Operation 5. Insert the lens with the lettering facing up, either above or below the clamping ring depending on the lens type. 6. Fixate the lens with the clamping ring. THE FOLLOWING LENSES MUST BE INSERTED BELOW THE CLAMPING RING: 1.5'' 2.0'' Notice...
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Page 58: Switch Laser Source Manually
Operation Switch laser source manually Notice Only possible for flexx laser systems. Switching between CO laser source and fiber laser source is done either manually by pressing a shortcut on the control panel, or by making settings in the control soware. Procedure for manual switching between CO laser source and fiber laser source: 2a) Selection: CO... - Page 59 Operation Caution If workpieces with more than 66.14 lbs (30 kg) have been placed on the table, the table must not be moved up or down anymore as this might damage the mechanics of the machine. It is mandatory to focus on the height of the material before loading material of 66.14 lbs (30 kg) and above.
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Page 60: Light Barrier Focus
Operation 2. Hang the focus tool (3) on the allocated space on the laser head so that the focus tool can move unhindered. 3. Move the X-axis downwards by pressing the Working table control button Z (1). 4. Before the focus tool reaches the work piece, move the working table upwards very slowly and step by step by briefly tapping the Working table control button Z (1) until the focus tool tilts to the side or falls off... -
Page 61: Options
Operation 2. Make sure that the lens that is installed in the laser head is selected. 3. At the same time, press the Away key + Down key to adjust the height of the machining table so that it moves upwards. 4. -
Page 62: Rotary Engraving Process
Operation Rotary attachment with cones Rotary attachment with rolls 8.11.2 Rotary engraving process 1. Create a graphic using the graphics soware. 2. Select the Rotary engraving option from the menu bar and specify the diameter of the item. 3. Select the job from the list and place it in the marking field. -
Page 63: Installation And Commissioning
Operation 8.11.3 Installation and commissioning 1. The machine must be switched off. Warning Current If the rotary attachment is connected during operation, the connections and the electronics will be damaged. Such damage is excluded from the warranty. 1. Place the rotary attachment on the base frame and the metal pins provided for this purpose using the insertion handles. -
Page 64: Temperature Sensor
Operation Slider inclusive lever 4. Switch on the laser. The axis automatically moves over the middle of the rotary attachment. 5. Position the laser head over the workpiece at the position where you want to engrave. 6. Focus the object with the focus tool. The engraving area must be parallel to the X axis. If necessary, do this with the aid of the angle adjustment. -
Page 65: Trotec Vision Print&Cut
The signal tone sounds again and again until the temperature returns to normal. Alternatively, switch off the laser system and check the temperature sensors. 8.11.6 Trotec Vision Print&Cut Information The camera must be calibrated during installation and regularly aerwards. For more information, see the online soware manual. -
Page 66: Maintenance
Maintenance Maintenance Safety notes Danger Improper maintenance can cause serious injury or damage. Maintenance may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety notes. Danger Risk of fire or explosion. -
Page 67: Cleaning
7. Clean the transparent acrylic top lid using a dry or slightly damp cotton cloth. Do not use paper towels as they could scratch the acrylic. 9.3.2 Optics in general Trotec Laser GmbH recommends to use the cleaning set enclosed. Alternatively, use high-quality cotton swabs together with the provided cleaning liquid. Notice The following cleaning products are available as accessory parts: –... -
Page 68: Lens
Maintenance 9.3.3 Lens Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. – The passive reflectors and optics in the area of the laser beam guidance should be cleaned regularly. –... -
Page 69: Cleaning The Mirrors
Maintenance Notice Trotec Laser GmbH recommends to use the following cleaning products, which are available as accessory parts: Lens cleaning cloth (part number 69249) and lens cleaning liquid (part number 69248). 9.3.4 Cleaning the mirrors Caution Make sure that you do not touch the mirror with your fingers, since this would greatly reduce the service life of the mirror. -
Page 70: Troubleshooting
Troubleshooting Troubleshooting This chapter should enable the maintenance personnel to identify and resolve operational faults based on error messages and symptoms. Warning Risk of fire from incorrect parameter settings. Laser operation with incorrect parameter settings such as power settings, speed or frequency can result in flame formation. - Page 71 Troubleshooting Problem Possible cause Remedy The size to be engraved or cut does Raster correction ON in the Switch off raster correction in • • not match the size in CorelDraw. soware. the soware (settings/advanced options/laser tab). Wrong size settings in the printer •...
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Page 72: Contact Details
Contact details Contact details TECHNICAL SUPPORT In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem. -
Page 73: Disassembly
Disassembly Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Current Electric current. The machine must be disconnected from the main power supply. Notice –... -
Page 74: Disposal
Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. In case of disassembly, use suitable tools to dismantle the unit into individual parts. Sort the individual parts and have them disposed of professionally. -
Page 75: Appendix
Appendix Appendix... - Page 76 Acceptance report Dear customer! We request your confirmation of properly completed transfer of the machine. Please transmit a copy of this document - filled out and signed by an authorized company representative - to an employee of our sales affiliate for forwarding to the manufacturer. Please check applicable items: Machine parts checked for shipping damage.
- Page 77 Training verification form Trainee: Trainer: Date of Training: The employee named above was instructed in the operation of the ........laser system. Especially the following topics were covered: Machine function Danger areas Warnings Position of the Emergency stop button Personal protective equipment Operating equipment Workflow Setting-up...
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Page 78: Dok Iiir
Response form Dear customer! In case of any trouble with the machine, please provide the following information and additional- ly create a service file. Contact details Machine data Name: Serial number: Country: Layout Software: Phone: E-mail: Date: Description of the problem Does an error message show up on the PC , and if so, which? What happened before the error occurred? (Thunder and lightning, Windows-Update...) What attempts were made to solve the problem? -
Page 79: 8066 Speedy 300X
Technical Datasheet Speedy 300 flexx Laser engraving system Mechanics Working area 726 x 432 mm (29 inch x 17 inch ) 200 mm (7.8 inch) with 1.5 inch lens 200 mm (7.8 inch) with 2.0 inch lens 187 mm (7.3 inch) with 2.5 inch lens Max. - Page 80 Technical Datasheet Work area light Options Temperature sensor To check temperature inside the work area. Vacuum table Ruler in cm or inch, instead of the standard table Water cooling For CO laser sources with 60 W or more, external cooler needed Accessories Software to manipulate and optimize cut geometries JobControl®...
- Page 81 Technical Datasheet Exhaust Min. 200 m³/h at 1.000 Pa (Min. 117.7 cfm at 4.015 in H Exhaust working point With Vacuum table min. 350 m³/h at 1.600 Pa (min. 206 cfm at 6.424 in H Cooling Air cooling Active air flow cooling with fan Optional available for CO laser sources for 60 –...