Subscribe to Our Youtube Channel
Related Manuals for Carlisle Ransburg A12895 Series
Summary of Contents for Carlisle Ransburg A12895 Series
- Page 1 SERVICE MANUAL Robust High Speed Turbine Inspection and Rebuild Procedure Model: A12895-XX (Silver Shaft Style) SI-12-02-R6 (08/2022) 1 / 28 www.carlisleft.com...
- Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision SI-12-02-R5 to revision SI-12-02-R6. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. SI-12-02-R6 (08/2022) 2 / 28 www.carlisleft.com...
-
Page 3: Table Of Contents
CONTENTS CONTENTS SAFETY: Safety Precautions ..............................4 Hazards / Safegaurds ..............................5 INTRODUCTION: 9-10 Equipment and Materials Required ........................... 9 Important Numbers ..............................10 MAINTENANCE: 11-21 Tear Down Procedures and Visual Inspection of Parts .....................11 Optional Alignment Tool Method ..........................23 PARTS IDENTIFICATION: 24-26 Spindle Replacement Parts ............................. -
Page 4: Safety
This information relates to USER SAFETY and PREVENTING and safety literature for your equipment, contact your local EQUIPMENT PROBLEMS. To help you recognize this Carlisle Fluid Technologies representative or Carlisle Fluid information, we use the following symbols. Please pay Technologies technical support. -
Page 5: Hazards / Safegaurds
SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the Improper or inadequate operation spray area and tested periodically. and maintenance procedures will cause a fire hazard. - Page 6 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate operation Electrostatic arcing must be prevented. Safe sparking and maintenance procedures will distance must be maintained between the parts being cause a coated and the applicator.
- Page 7 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Spray Area / High Voltage Parts being sprayed and operators in the spray area must be There is a high voltage device Equipment properly grounded.
- Page 8 SAFETY AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Electrical Discharge Equipment High voltage equipment is Unless specifically approved for use in hazardous locations, utilized in the process. Arcing the power supply, control cabinet, and all other electrical in the vicinity of flammable or equipment must be located outside or applicable country...
-
Page 9: Introduction
INTRODUCTION INTRODUCTION EQUIPMENT AND MATERIALS NOTE REQUIRED † Flooded turbine motors - prove to be difficult to repair if not addressed immediately after being 2/0 or finer abrasive paper or cloth 1 inch wide x flooded. It’s difficult to impossible to flush the 8-8 1/2 inch long strips (25mm wide x 200mm long) contaminated “hardened”... -
Page 10: Important Numbers
INTRODUCTION IMPORTANT NUMBERS Rebuild Kit Number Location. Spindle Serial Number Location. SI-12-02-R6 (08/2022) 10 / 28 www.carlisleft.com... -
Page 11: Maintenance
MAINTENANCE MAINTENANCE TEAR DOWN PROCEDURES & VISUAL INSPECTION OF PARTS 1. Remove the rear cover screws with a T10 Star wrench from rear of the turbine motor and set aside. CRITICAL AREAS THAT MUST BE DAMAGE FREE. SEE FIGURE 1-2 FOR NON-REPAIRABLE CONDITION Figure 1-1: Rear Thrust Bearing and Shaft Thrust Area Figure 1-2: Illustration Non-Repairable Rear Plate... - Page 12 MAINTENANCE Excessive damage on front and rear thrust faces.Inspect thrust faces to determine if unit can be repaired. TYPICAL CONTACT AREA Figure 1-3: New Shaft Appearance NEW SHAFT CONDITION – PROVIDES OPTIMAL TURBINE MOTOR PERFORMANCE Figure 1-3B INSPECT SHAFT “INSIDE DIAMETER” 4.
- Page 13 MAINTENANCE TAPER VERIFICATION 5. Pull off spacer plate from turbine assembly and set aside until later Apply Die Makers ink to taper of shaft and allow Bearing Air O-Ring, retain do not lose. to dry (1-2 minutes). Install Master Bell Cup and tighten securely.
- Page 14 MAINTENANCE IMPORTANT NOTE: 8. Take note of the setscrew assembly: The circular ring connecting the bearing air holes on There should be (2) O-Rings and small spring that are the front thrust bearing surface if the ring is broken or removed from the two bearings.
- Page 15 MAINTENANCE 10. Use tool A13269-00 to push out radial bearings from the 11. The radial bearings may be soaked in a solvent compatible rear of the body assembly. with the paint debris intrusion. Use of an Ultrasonic cleaner may aid in loosening of the foreign material. Air Bearing Jet Inspection: Using a .004 inch (0.102mm) dia.
- Page 16 MAINTENANCE 13. Clean Air Bearing Jets After Polishing Operation: Using an approved compressed solvent with extension tube and face shield. Spray solvent through each air bearing jet to make sure they are clean and free of debris. Plugged holes will result in premature turbine motor failure.
- Page 17 MAINTENANCE 15. Sanding the Bearing Thrust Faces Sanding Thrust Faces: Using 2/0 abrasive paper/cloth, polish both sides front and rear thrust faces. Figure 1-16 Optional Tool A13270-00 Thrust plate sanding tool can be purchased and also used to polish the thrust plate on both sides of the shaft using the 2/0 abrasive sanding paper/cloth disc as shown in Figure 1-16A.
- Page 18 MAINTENANCE Clean Shaft: 18. Flush Bearing Air Jets with an aerosol electronic contact cleaner as shown in Figure 1-18 After polishing shaft thrust faces clean entire shaft with aerosol electronic contact cleaner, wear goggles; wipe down shaft with a lint free cloth. USE SAFETY GLASSES DURING THIS PROCEDURE Solvent Flush Ports:...
- Page 19 MAINTENANCE Install O-Rings: Locate O-rings from replacement kit and install onto bearing as shown in Figure 1-19. Please note new bearings may need to be installed if required. New bearings are included with the rebuild kits. (A12951-01) Figure 1-19 20. Lay out bearings for installation Position Assembled Bearings: Lay out bearings for install as shown.
- Page 20 MAINTENANCE 21. Lightly lubricate bearing housing Set Screw Hole Alignment: Make sure to align both blind set screw holes to bearing Use Ransburg lubricant A11545 sparingly enough (super housing during the insertion process. thin film) to allow bearings to slide into position. Too much lubricant could lead to bearing failure.
- Page 21 MAINTENANCE 25. Locate Spacer and Shaft Important Assembly Note: Inspect spacer and shaft to make sure that they have corresponding serial numbers. They are a matched set. If numbers do not match locate ones that do match. Failure to do so will result in turbine motor failure. Figure 1-25 26.
- Page 22 MAINTENANCE 27. Assemble Shaft into Bearing Housing 29. Assemble Rear Cover onto Bearing Housing Assemble Star Screws: Assemble Shaft: Replace star screws into rear cover of turbine motor. Do Assemble shaft into bearing housing as shown in Figure not tighten leave loose and proceed to next step. 1-27.
-
Page 23: Optional Alignment Tool Method
MAINTENANCE Remove large diameter rear O-Ring during assembly. OPTIONAL ALIGNMENT TOOL METHOD 29A. Assemble Rear Cover onto Bearing Housing Assemble Star Head Screws: Replace star screws into rear cover of turbine motor. Do not tighten leave loose and proceed to next step. Figure 1-30A 31. -
Page 24: Parts Identification
PARTS IDENTIFICATION PARTS IDENTIFICATION 2A 2A SPINDLE REPLACEMENT PARTS Item # Part # Description A12907-00 SCREW KIT (6 SREWS) A12908-00 O-RING KIT (16 O-RINGS) (SEE KIT BREAKDOWN FOR EACH O-RING) A12905-00 SHAFT AND SPACER ASSEMBLY KIT A12906-00 REAR COVER ASSEMBLY WITH THRUST BEARING A12902-00 RADIAL BEARING A12904-00... -
Page 25: Service Kits
PARTS IDENTIFICATION SERVICE KIT A12951-00 (CLEANING) Item # Part # Description RPM-63 SANDPAPER STRIP SSC-6001 LINT FREE TISSUE RPM-62-1 SANDPAPER DISC A13343-00 WIRE, 6 1/4” A12961-00 SPRING A12908-00 O-RING KIT SI-12-02 SERVICE INSTRUCTION SERVICE KIT A12951-01 (CLEANING AND BEARING) Item # Part # Description RPM-63... -
Page 26: Tool Options
PARTS IDENTIFICATION TOOL OPTIONS A13268-00 ALIGNMENT TOOL A13270-00 THRUST BEARING SANDING TOOL A13269-00 BEARING TOOL SI-12-02-R6 (08/2022) 26 / 28 www.carlisleft.com... -
Page 27: Manual Change Summary
MANUAL CHANGES MANUAL CHANGE SUMMARY SI-12-02-R6 - Replaces SI-12-02-R5 with the following changes: Change Description Page(s) 1. Swap charts and fix service kit part numbers. www.carlisleft.com 27 / 28 SI-12-02-R6 (08/2022) - Page 28 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.
Need help?
Do you have a question about the Ransburg A12895 Series and is the answer not in the manual?
Questions and answers