Carlisle Binks AG360 Series Service Manual
  1. Manuals
  2. Brands
  3. Carlisle Manuals
  4. Industrial Equipment
  5. Binks AG360 Series
  6. Service manual

Carlisle Binks AG360 Series Service Manual

Airless automatic manifold gun
Hide thumbs
Table of Contents

Advertisement

Quick Links

SERVICE MANUAL
EN
AG360 Series:
AG364 Airless Automatic Manifold Gun.
II 2 G X T6
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT.
SB-E-2-646 R1.1
www.carlisleft.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Binks AG360 Series and is the answer not in the manual?

Questions and answers

Related Manuals for Carlisle Binks AG360 Series

Summary of Contents for Carlisle Binks AG360 Series

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT. SB-E-2-646 R1.1...

  • Page 2: Functional Description

    FUNCTIONAL DESCRIPTION The AG364 Airless gun is designed to be fast change-over, modular construction applicator for spray finishing on machines and fixed mountings. Intended for most types of general industrial coatings and fine finishing operations, the gun features a stainless steel head suitable for both water based and solvent based applications. It is mounted on a screw attached low profile stainless steel manifold which can remain in position on the machine while the gun is removed for maintenance or cleaning operations.
  • Page 3 Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 12/6/19 3/28 SB-E-2-646 R1.1...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.
  • Page 5 AG364 PART NUMBER PART No. DESCRIPTION Spray gun with non-recirculation manifold AG364-0000-S Spray gun with recirculation manifold AG364-0000-T FOR MACHINE MOUNTING ADAPTOR OPTIONS, GUN DIMENSIONS AND FIXING LOCATIONS - SEE PAGES 22, 23 & 24 5/28 SB-E-2-646 R1.1 www.carlisleft.com...
  • Page 6 REMOVABLE SEAL FINE FINISH TIP SELECTION CHART FLOW ORIFICE FAN LENGTH* [WATER @ 500 psi/35 bar] PART No. REPLACABLE SEAL INCH INCH US GPM L/MIN RS-0909-F 0.009 0.23 0.039 0.15 RS-5858-K5 RS-0911-F 0.009 0.23 0.039 0.15 RS-1109-F 0.011 0.28 0.06 0.23 RS-1111-F 0.011...
  • Page 7 REMOVABLE SEAL STANDARD TIP SELECTION CHART FLOW FLOW ORIFICE FAN LENGTH* [WATER @ 500 ORIFICE FAN LENGTH* [WATER @ 500 psi/35 bar] psi/35 bar] PART PART L/MIN L/MIN INCH INCH US GPM INCH INCH US GPM RS-0702 0.007 0.18 0.028 0.11 RS-1706 0.017...
  • Page 8 TYPICAL CONNECTION SCHEMATIC Compressed air take-off Shut-off valve Air filter 3/2 solenoid valve, normally closed Quick exhaust valve & silencer CYL - 1/8" NPS(F) WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows.

  • Page 9: Front View

    TYPICAL FLUID CONNECTION SCHEMATIC AG364-XXXX-S AG364-XXXX-T FRONT VIEW FRONT VIEW Fluid filter Fluid supply Shut-off valve Fluid restrictor valve Fluid reservoir Fluid - 1/4" NPS NOTE Protective coatings have been used for storage protection. Flush the equipment fluid passageways with appropriate solvent before use. 9/28 SB-E-2-646 R1.1 www.carlisleft.com...
  • Page 10 SPRAY GUN AND MANIFOLD INSTALLATION 10/28 SB-E-2-646 R1.1 www.carlisleft.com...

  • Page 11: Exploded View

    EXPLODED VIEW 11/28 SB-E-2-646 R1.1 www.carlisleft.com...

  • Page 12: Parts List

    PARTS LIST ASSEMBLY REF. PART No. DESCRIPTION QTY. 54-6029-K RETAINING RING WITH SEALS 54-6031-K TIP HOLDER SPA-70-K10 INDEX PLATE (KIT OF 10) SEE TABLE FLUID TIP SPA-69-K NEEDLE SEAT ASSY S-14190-K4 TORX SCREW (KIT OF 4) SPA-190-K SPRAYHEAD SPA-76-K NEEDLE PACKING 8 * # S-28219X-K4 O RING (KIT OF 4)

  • Page 13: Typical Setting

    TYPICAL SETTING 1. There is no air used by this spray gun to influence atomisation and fan pattern size.The fluid pressure and selection of spray tip controls these spray parameters. 2. Select a suitable spray tip based upon the information contained in the tables on page 11 and 12 and fit it securely onto the spray gun.

  • Page 14: Spray Gun Maintenance

    SPRAY GUN MAINTENANCE KEY - MAINTENANCE SYMBOLS Order for disassembly (reverse for assembly) Item Number Petroleum Grease/Jelly DISASSEMBLY - NEEDLE SEAT & NEEDLE 14/28 SB-E-2-646 R1.1 www.carlisleft.com...
  • Page 15 DISASSEMBLY - TIP HOLDER, NEEDLE SEAT & INDEX PLATE By combined use of gun assembly A and item 2, the tip holder and tip can be indexed at 45° rotational increments. Item 2 can also be removed and not used, allowing free rotation to any angle. DISASSEMBLY - PISTON Install screws to aid piston removal.
  • Page 16 DISASSEMBLY - NEEDLE PACKING 16/28 SB-E-2-646 R1.1 www.carlisleft.com...

  • Page 17: General Faults

    TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION No cylinder air pressure at gun. Check air supply and air line. Blocked tip. Replace or clean. Will not spray. Insufficient piston (CYL) air Check air supply and air line pressure pressure. Damaged or missing piston O Inspect and/or replace ring Fluid pressure above gun max...
  • Page 18 FLUID FAULTS CAUSE CORRECTION Slow fluid leak from needle packing, three possible places. Fluid needle packing worn or Tighten or replace as necessary. loose. ASSEMBLY FAULTS CAUSE CORRECTION Clamping screw has not been Tighten screw. tightened. Spray gun is loose when assembled onto manifold.
  • Page 19 TROUBLESHOOTING SPRAY CAUSE CORRECTION PERFORMANCE Needle seat not fitted correctly Tighten. in gun head. Gun spits paint when triggering on due to paint build-up inside air cap between spraying operations. Needle seat/needle leakage. Check for damage or blockage. Remove, clean and reinstall tip Tip not seated correctly.
  • Page 20 TROUBLESHOOTING SPRAY PERFORMANCE SPRAYING FAULTS CAUSE CORRECTION Intermittent or 'fluttering' spray fan. Check and tighten pump siphon hose connections. Air in paint supply line. Bleed air from supply line. Partially obstructed fluid passage Clean or replace. or hose. Heavy centre pattern. Fluid Tip worn Replace.
  • Page 21 SPRAYING FAULTS CAUSE CORRECTION Distorted spray pattern shape Clean and inspect, , Worn or partially blocked tip replace if necessary Reduce tip size or reduce fluid Too much material. pressure. Apply light coats/reduce fluid Runs and sags. Material too thin. flow.
  • Page 22 MOUNTING ADAPTOR OPTIONS - SCREW TYPE MANIFOLD SPA-173-K SPA-174-K Horizontal mounting bar and screws. Vertical mounting bar and scerws Bar diameter = 12.5mm (to fit into 1/2" Hole) SPA-175-K SPA-176-K Mounting block and screws Index adjustment and screws Hole Diameter = 12.8mm (to take 1/2" Mounting Arm available from diameter bar) Machine Manufacturer...
  • Page 23 FIXING LOCATIONS 23/28 SB-E-2-646 R1.1 www.carlisleft.com...
  • Page 24 DIMENSIONS 24/28 SB-E-2-646 R1.1 www.carlisleft.com...
  • Page 25 ACCESSORIES PART No. DESCRIPTION SPA-173-K Horizontal mounting bar and screws. SPA-174-K Vertical mounting bar and scerws SPA-175-K Mounting block and screws SPA-176-K Index adjustment and screws SPA-115 1/4'' NPT- NPS Elbow 275 bar MWP. SPA-116 1/4'' NPT - BSP Elbow 275 bar MWP. Housing &...
  • Page 26 NOTES 26/28 SB-E-2-646 R1.1 www.carlisleft.com...
  • Page 27 NOTES 27/28 SB-E-2-646 R1.1 www.carlisleft.com...

  • Page 28: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

Binks ag364 seriesBinks ag364-0000-sBinks ag364-0000-t

Table of Contents