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SERVICE MANUAL
EN
LN-9629-00-R1 (06/2023)
RP-404 Cascade
Model A12927-00
1 / 14
www.carlisleft.com

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Summary of Contents for Carlisle Ransburg RP-404

  • Page 1 SERVICE MANUAL RP-404 Cascade Model A12927-00 LN-9629-00-R1 (06/2023) 1 / 14 www.carlisleft.com...
  • Page 2: Table Of Contents

    CONTENTS CONTENTS SAFETY: Safety Precautions ................................3 Hazards / Safeguards ..............................4 INTRODUCTION: RP-404 Cascade ................................8 INSTALLATION: Typical Installation ................................. 9 MAINTENANCE: 10-11 Removing and Replacing the HP-404 .........................10 PARTS IDENTIFICATION: 75933-00 ..................................12 ACCESSORIES: 78152-00 Voltage Splitter ............................13 LN-9629-00-R1 (06/2023) 2 / 14 www.carlisleft.com...
  • Page 3: Safety

    This information relates to USER SAFETY and PREVENTING and safety literature for your equipment, contact your local EQUIPMENT PROBLEMS. To help you recognize this Carlisle Fluid Technologies representative or Carlisle Fluid information, we use the following symbols. Please pay Technologies technical support.
  • Page 4: Hazards / Safeguards

    SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area Fire Hazard Fire extinguishing equipment must be present in the Improper or inadequate operation spray area and tested periodically. and maintenance procedures will cause a fire hazard.
  • Page 5 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate operation Electrostatic arcing must be prevented. Safe sparking and maintenance procedures will distance must be maintained between the parts being cause a coated and the applicator.
  • Page 6 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Spray Area / High Voltage Parts being sprayed and operators in the spray area must be There is a high voltage device Equipment properly grounded.
  • Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Equipment High voltage equipment is Unless specifically approved for use in hazardous locations, utilized in the process. Arcing the power supply, control cabinet, and all other electrical in the vicinity of flammable or equipment must be located outside or applicable country...
  • Page 8: Introduction

    INTRODUCTION Return To Contents INTRODUCTION The RP-404 cascade is a device used to power high voltage applicators commonly installed in a “Hybrid” system. The cascade used inside the RP-404 is the HP-404 (75933- 00) cascade. This cascade yields thousands of hours of reliable service.
  • Page 9: Installation

    INSTALLATION Return To Contents INSTALLATION As shown in Figure 1 below, Typically the RP-404 (A12927) and the RP-1000 (74793) cascades are controlled by MP2e (A13338) or MicroPak2e single bell controllers (A13613). To cool the cascade when used in elevated tempera- ture environments supply 5psi (0.28 bar) to the cascade through 5/32”...
  • Page 10: Maintenance

    MAINTENANCE Return To Contents MAINTENANCE REMOVING AND REPLACING 3. Disconnect connector and cascade, remove cradle from housing. HP-404 CASCADE 1. Remove 14 screws Figure 4 4. Remove retaining block. Figure 2 2. Remove ends Figure 5 Figure 3 LN-9629-00-R1 (06/2023) 10 / 14 www.carlisleft.com...
  • Page 11 MAINTENANCE Return To Contents 7. Apply LSCH0009-00 dielectric grease in cascade labrynth. 5. Pull cascade out. Figure 8 8. Insert cascade into block. Figure 6 6. Clean dielectric grease out of labrynth with non-polar solvent. Figure 9 9. Re-install retaining block. Figure 7 Figure 10 9.
  • Page 12: Parts Identification

    PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION The only available spare part for the A12927-00 is the cascade, part number 75933-00. LN-9629-00-R1 (06/2023) 12 / 14 www.carlisleft.com...
  • Page 13: Accessories

    ACCESSORIES Return To Contents ACCESSORIES When used in a hybrid system, the 78152-00 voltage splitter assembly may be used as shown in the figure below. www.carlisleft.com 13 / 14 LN-9629-00-R1 (06/2023)
  • Page 14 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

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A12927-00

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