Carlisle Ransburg DynaFlow 77376 Service Manual
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Summary of Contents for Carlisle Ransburg DynaFlow 77376
- Page 1 SERVICE MANUAL DynaFlow Operator Interface Manual Model: 77376 and A12233 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS, and all instructions in this manual. Keep this Service Manual for future reference. LN-9401-00-R6 (08/2018) 1 / 39 www.carlisleft.com...
- Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision LN-9401-00.5 to revision LN-9401-00-R6. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. LN-9401-00-R6 (08/2018) 2 / 39 www.carlisleft.com...
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Page 3: Table Of Contents
CONTENTS CONTENTS SAFETY: Safety Precautions ..............................4 Hazards / Safeguards ..............................5 INTRODUCTION: 9-10 Description ................................9 Specifications ................................10 INSTALLATION: 11-16 Input Power ................................11 Intrinsically Safe Flow Meters ...........................11 System Connections ..............................11 Wiring For Intrinsic Flow Meters ..........................12 System Connections ............................... -
Page 4: Safety
SAFETY Return To Contents SAFETY SAFETY PRECAUTIONS Before operating, maintaining or servicing any Ransburg WA R N I N G electrostatic coating system, read and understand all of the technical and safety literature for your Ransburg products. † The user MUST read and be familiar with the This manual contains information that is important for you Safety Section in this manual and the Ransburg to know and understand. -
Page 5: Hazards / Safeguards
SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Fire Hazard Spray Area Fire extinguishing equipment must be present in the Improper or inadequate spray area and tested periodically. operation and maintenance procedures will cause a fire Spray areas must be kept clean to prevent the... - Page 6 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate Electrostatic arcing must be prevented. Safe sparking operation and maintenance distance must be maintained between the parts being procedures will cause a coated and the applicator.
- Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical area must be properly grounded.
- Page 8 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is utilized in the process.
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Page 9: Introduction
INTRODUCTION Return To Contents INTRODUCTION This manual is intended as a guide for operators of the the DynaFlow User manual for a detailed description of the DynaFlow Fluid Flow Controller Model 77376 or DynaFlow system components and their relation to each A12233. -
Page 10: Specifications
INTRODUCTION Return To Contents SPECIFICATIONS Power Input: 100-240 VAC, 1.6A, 50/60 HZ LCD Display: 15" (38 cm), 1024 x 768 pixels, colors, Ultra wide viewing angle CPU: 1.86 GHz Intel Celeron 4GB RAM 150GB HDD O.S.: Microsoft Windows 7 RS-232 Ports: COM 1 attaches to the card rack Interface Module 19200 BAUD, 8 data bits, 1 stop bit, no parity, No handshaking The serial port is connected to J8 on the card rack mother board as follows:... -
Page 11: Installation
INSTALLATION Return To Contents INSTALLATION INTRINSICALLY SAFE - REFER ALSO TO THE DYNAFLOW USER MANUAL FLOW METERS INPUT POWER (Refer to wiring diagrams, Figures 1a and 1b.) SYSTEM CONNECTIONS Input supply voltage connections should be made from a FUSED DISCONNECT. Generally, conduit should be used for the input power wiring with the appropriate connectors GUN Control I/O into the Control Panel. -
Page 12: Wiring For Intrinsic Flow Meters
INSTALLATION Return To Contents Figure 1a: Wiring For Intrinsically Safe Flow Meters (77376) LN-9401-00-R6 (08/2018) 12 / 39 www.carlisleft.com... - Page 13 INSTALLATION Return To Contents Figure 1b: Wiring For Intrinsically Safe Flow Meters (A12233) NOTE: For the A12233 version of the DynaFlow, the zener barriers are housed in the A12812 interface panel. LN-9401-00-R6 (08/2018) 13 / 39 www.carlisleft.com...
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Page 14: System Connections
INSTALLATION Return To Contents Figure 1c: System Connections (77376) LN-9401-00-R6 (08/2018) 14 / 39 www.carlisleft.com... - Page 15 INSTALLATION Return To Contents Figure 1d: System Connections (A12233) LN-9401-00-R6 (08/2018) 15 / 39 www.carlisleft.com...
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Page 16: Input Power Schematic
INSTALLATION Return To Contents Figure 1e: Input Power Schematic LN-9401-00-R6 (08/2018) 16 / 39 www.carlisleft.com... -
Page 17: Operation
OPERATION Return To Contents OPERATION GENERAL GUN 1 - GUN 8 ON/OFF These keys allow manual activation and deactivation of each GUN. Pressing a GUN ON/OFF switch is the same The Operator Interface was designed to be user friendly as supplying an external GUN RUN or GUN HALT input and to supply all of the necessary information for the op- signal. -
Page 18: Password Operation
OPERATION Return To Contents SCREENS HELP (Lower Case L) The HELP key can be pressed at any time. It will provide more detailed help for the current active screen. In addi- Main Screen tion, there is troubleshooting information also available The appearance of the main screen will be determined by through the HELP screens. - Page 19 OPERATION Return To Contents screen along with the color assigned to that parameter. Configure GUN Screen (F2) Once the desired parameters are selected, then press the Contains parameters that effect a GUN regardless of PLOT soft key to start the plotting screen. The operator the JOB.
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Page 20: File I/O
OPERATION Return To Contents FILE I/O prompted for which Job Number they wish to view and/or edit the sequences of, and last, they are asked if they want to view/edit the sequence for flushing or filling. (There is Saving/Retrieving Data a separate flush sequence and load sequence stored for System configuration, GUN configuration, JOB tables every Job Number and for every gun.) -
Page 21: Installing/Updating Software
OPERATION Return To Contents INSTALLING/UPDATING SOFTWARE Installing New Software To install or upgrade the DynaFlow software, follow the directions included with the media. Any previously stored data sets and/or configurations located on the solid state hard drive will not be overwritten. This includes any con- figuration, JOB and Totals data previously saved. -
Page 22: Parameter Locations
OPERATION Return To Contents PARAMETER LOCATIONS The following lists the parameters associated with each screen. F1 CONFIG SYSTEM Horn Code Channel Card #1 Verison Channel Card #1 DIP SW1 Blowoff Time Channel Card #2 Version Channel Card #2 DIP SW1 Password Timeout Channel Card #3 Version Channel Card #3 DIP SW1... - Page 23 OPERATION Return To Contents F5 DIGITAL/ANALOG I/O 3: DISCRETE & REMOTE SYSTEM I/O 1: DISCRETE DIGITAL GUN I/O 2: ANALOG I/O INPUTS INPUTS INPUTS Trigger Gun JOB # 001 Flow Rate Set Point Run Mode JOB # 002 Spare Analog Input JOB # 004 Halt Gun OUTPUTS...
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Page 24: Screen Menu Tree
OPERATION Return To Contents F9 COLOR CHANGE FLUSH FILL F6 PLOT DATA Step Duration Trigger Resin Solvent Air Chop Resin – Solvent Resin – Air Requested Ratio Paint Actual Ratio Dump Valve Requested Flow Rate Resin Fluid Override Trigger Solenoid Catalyst #1 CCV Actual Flow Rate Catalyst #2CCV Catalyst #3CCV Catalyst Solvent Master Requested Flow Rate... - Page 25 OPERATION Return To Contents F2 CONFIG GUN F6 PLOT DATA Enter Password F1 Select Variable Select GUN # F2 Plot Variable(s) F1 Modify Value F1 Time 90/45 Seconds F2 Previous GUN F2 Single Plot/Scroll Plot F3 Next GUN F3 Stop Plot/Start Plot F5 Store Data F5 Start Time Cursor F9 Read In File...
- Page 26 OPERATION Return To Contents F8 CALIBRATION Enter Password Enter CHANNEL # Enter JOB # F1 Modify (Mode) F2 Start Calibration F3 Stop Calibration F4 Fluid Load F10 Save To File F11 Error Log F7 Save New Pulses/Liter ToThis One JOB F8 Save New Pulses/Liter To All JOBs F11 Error Log F11 ERROR LOG...
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Page 27: Maintenance
MAINTENANCE Return To Contents MAINTENANCE TROUBLESHOOTING There is no maintenance schedule for control panels other than good housekeeping practices. These include: The "Troubleshooting Guide" lists possible problems 1. Keeping the door closed at all times. This will maintain associated with the Operator Interface only. Reference the dust-tight environment required by the electronic the DynaFlow User manual for additional troubleshooting printed circuit boards. -
Page 28: Troubleshooting Guide
MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE General Problem Possible Cause Solution Serial Communication Connected to wrong serial port The PC should be connected to the Interface Error Module serial port 2. J8-9 (Rx) J8-10 (Tx) J8-11 (GND) Wiring to serial port incorrect Check wiring to serial port. -
Page 29: Parts Identification
PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION Figure 2: Dynaflow Door (77376 Version) LN-9401-00-R6 (08/2018) 29 / 39 www.carlisleft.com... -
Page 30: Dynaflow Sub-Panel
PARTS IDENTIFICATION Return To Contents DC ON Output Details Continuous Loading 24VDC/7.5A ALMV.ADJ IND.CONT.EQ. 45JB Made in China Input Details 100-240VAC 2.7A Maximum Power Factor Corrected Frequency : 50/60Hz Figure 3: Dynaflow Sub-Panel (77376 Version) LN-9401-00-R6 (08/2018) 30 / 39 www.carlisleft.com... -
Page 31: Dynaflow Parts List
PARTS IDENTIFICATION Return To Contents DYNAFLOW PARTS LIST * PARTS LIST REFERENCE (Figure 2 & 3) TABLE “V” (VOLTAGE) Description Item # Part # Dash # Description 77376-WXYZV * DynaFlow Control Panel 115VAC A10705-00 CPU Sub-Assembly 230VAC A11224-00 Power Supply Assembly, 24 VDC * PARTS LIST REFERENCE A10577-XX... -
Page 32: Dynaflow Spare Parts
PARTS IDENTIFICATION Return To Contents The following DynaFlow spare parts lists DO NOT include auxiliary fluid control/monitoring equipment such as pneu- matic interface panels, fluid panels, transducer panels, etc. The spare parts lists for the auxiliary equipment should be derived from previous fluid control lists since their usage and requirements are the same. -
Page 33: Dynaflow Control Console (A12233 Version)
PARTS IDENTIFICATION Return To Contents DYNAFLOW CONTROL CONSOLE (A12233 VERSION) Figure 4: Dynaflow Control Console (A12233 Version) LN-9401-00-R6 (08/2018) 33 / 39 www.carlisleft.com... - Page 34 PARTS IDENTIFICATION Return To Contents DYNAFLOW CONTROL CONSOLE (A12233 VERSION) - PARTS LIST Item # Part # Description A10705-01 Touch Screen PC, DynaFlow 76948-00 Switch, Selector, Maintained, Green LSME0005-00 Contact Block, Normally Open 22-1108 Pilot Light Block SS7016 Bulb, 130 VDC Power Supply LSME0004-00 Relay Socket 8318-38...
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Page 35: Dynaflow Interface Panel (A12177)
PARTS IDENTIFICATION Return To Contents DYNAFLOW INTERFACE PANEL (A12177) Figure 5: Dynaflow Interface Panel (A12177 Version) DYNAFLOW INTERFACE PANEL (A12177) - PARTS LIST Item # Part # Description A10786-00 OUTPUT MODULE A11389-00 POWER SUPPLY, +5 VDC & +24 VDC (USED WITH C.C. SEQUENCER) 78835-00 POWER SUPPLY, +24 VDC ONLY (USED WITHOUT C.C. SEQUENCER) A10787-00 OUTPUT MODULE 22-7016... -
Page 36: Appendix
APPENDIX Return To Contents APPENDIX CONVERSIONS From Multiply From Multiply From Divide By From Divide By Volume: Weight: ----------------------- -------------- ---------------------- -------------- Gallons (US) Cubic Centimeters (cc) 3785.00 Kilogram Pound (lb.) 2.205 Gallons (US) Liter 3.785 Ton (2000 lb.) Kilogram 907.18 Gallons (US) Cubic Meters... -
Page 37: Ratio Conversion Chart
APPENDIX Return To Contents RATIO CONVERSION CHART % of Catalyst to Parts of Resin to Total Volume 1 Part Catalyst 32.33 4.76 6.25 9.09 11.11 12.5 14.28 5.67 16.67 2.33 33.33 1.86 1.22 Formula for converting percentage of catalyst to parts of resin: 100% - 1 = Parts Resin to 1 Part Catalyst % of Catalyst... -
Page 38: Manual Change Summary
MANUAL CHANGES Return To Contents MANUAL CHANGE SUMMARY LN-9401-00-R6 - Replaces LN-9401-00.5 with the folowing changes: Change Description Page(s) Update manual to new format All Pages Replace image Cover Change part number under description, remove bullet points 2 and 3 and add new bullet point Change USB Ports information Add text in paragraph 2 and change head to read “INTRINSICALLY SAFE FLOW METERS”... - Page 39 This product is covered by Carlisle Fluid Technologies materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact Carlisle Fluid Technologies.