Carlisle Ransburg Aerobell 268 Service Manual
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Carlisle Ransburg Aerobell 268 Service Manual

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SERVICE MANUAL
EN
Model: A13657
IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS and all
instructions in this manual. Keep this Service Manual for future reference.
LN-9282-14-R4 (06/2020)
Aerobell
268
TM
1 / 85
www.carlisleft.com

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  • Page 1 SERVICE MANUAL Aerobell Model: A13657 IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS and all instructions in this manual. Keep this Service Manual for future reference. LN-9282-14-R4 (06/2020) 1 / 85 www.carlisleft.com...
  • Page 2 MANUAL CHANGES NOTE: This manual has been changed from revision LN-9282-14-R3 to revision LN-9282-14-R4. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual. LN-9282-14-R4 (06/2020) 2 / 85 www.carlisleft.com...

  • Page 3: Table Of Contents

    CONTENTS CONTENTS SAFETY: Safety Precautions ..............................5 Hazards / Safeguards ..............................6 ATEX/FM: 10-16 European ATEX Directive ............................10 Labels ..................................11 Configuration Drawings ............................12 INTRODUCTION: 17-25 General Description ..............................17 Features .................................. 17 Operating Characteristics and Specifications ......................18 Dimensional Characteristics ............................
  • Page 4 CONTENTS CONTENTS (Cont.) MAINTENANCE: 40-65 O-Rings ................................... 41 Preventive Maintenance ............................42 Air Filters / Element Replacement ........................... 43 Bell Cup Cleaning ..............................44 Cleaning Shaping Air Holes ............................. 45 Aerobell 268 Preventive Maintenance Schedule ..................... 46 Tools Required To Disassemble Aerobell ........................

  • Page 5: Safety

    This information relates to USER SAFETY and safety literature for your equipment, contact your local and PREVENTING EQUIPMENT PROBLEMS. To help you Carlisle Fluid Technologies representative or Carlisle Fluid recognize this information, we use the following symbols. Technologies technical support.

  • Page 6: Hazards / Safeguards

    SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Fire Hazard Spray Area Fire extinguishing equipment must be present in the Improper or inadequate spray area and tested periodically. operation and maintenance procedures will cause a fire Spray areas must be kept clean to prevent the...
  • Page 7 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Explosion Hazard Spray Area Improper or inadequate Electrostatic arcing must be prevented. Safe sparking operation and maintenance distance must be maintained between the parts being procedures will cause a coated and the applicator.
  • Page 8 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Spray Area / Electrical Discharge High Voltage There is a high voltage device Parts being sprayed and operators in the spray Equipment that can induce an electrical area must be properly grounded.
  • Page 9 SAFETY Return To Contents AREA SAFEGUARDS HAZARD Tells where hazards Tells how to avoid the hazard. Tells what the hazard is. may occur. Electrical Discharge Electrical Unless specifically approved for use in hazardous Equipment locations, the power supply, control cabinet, and all High voltage equipment is utilized in the process.

  • Page 10: Atex/Fm

    ATEX Return To Contents EUROPEAN ATEX DIRECTIVE 2014/34/EU ANNEX II The following instructions apply to equipment covered by If the equipment is likely to come into contact with certificate number Sira 13ATEX5176X: aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it 1.

  • Page 11: Labels

    ATEX Return To Contents AB268 A13657 ATEX PRODUCT • The fluid supply system must be properly grounded. MARKING DEFINITIONS • If an object is within the 204mm safe distance, it must be cleared prior to restarting and/or re-energizing the Ex Certificate Number: Sira 13ATEX5176X system.

  • Page 12: Configuration Drawings

    ATEX Return To Contents CONFIGURATION DRAWING A13708 ORDERING INSTRUCTIONS: A13657 XX-XX-XX-X-X-X-X-X AS INDICATED IN TABLES A-H TABLE H (SPINDLE ASSEMBLY) TABLE G (HIGH VOLTAGE CABLE) TABLE F (POWER SUPPLY) TABLE E (TOOL KIT) TABLE D (VALVE MANIFOLD ASSEMBLY) TABLE C (SHAPE AIR KIT) TABLE B (BELL CUP ASSEMBLY) TABLE A (FLUID TIP) BASIC PART NUMBER...
  • Page 13 ATEX Return To Contents A12942-02 A13676-00 A12942-03 A12833-01 A12833-04 A13676-01 A13676-02 A12833-03 A12833-05 A13676-03 TABLE B - BELL CUP ASSEMBLY Splash Plate Dash # Part # Description Only (Ref.) A12942-02 65MM ALUMINUM, PLATED A13644-00 A13676-00 65MM TITANIUM, SERRATED A13644-00 A12833-01 30MM ALUMINUM, PLATED A13274-00 A12833-03...
  • Page 14 ATEX Return To Contents A13691-XX TABLE D - VALVE MANIFOLD ASSEMBLY Dash # Part # Description A13691-00 8 VALVES (3 PAINT, 3 DUMP, 1 SOLVENT, 1 AIR) A13691-01 6 VALVES (PAINT #1 AND #2, DUMP #1 AND #2, AIR, SOLVENT) A13691-02 4 VALVES (PAINT #1, DUMP #1, AIR, SOLVENT) TABLE E - TOOL KITS...
  • Page 15 ATEX Return To Contents TABLE F - POWER SUPPLY Dash # Description Part # Qty. "N" NO POWER SUPPLY - - - DOMESTIC 10" RACK 80120-511 EUROPE 10" RACK 80120-512 CHINA 10" RACK 80120-513 DOMESTIC BOX STYLE 80100-511 EUROPE BOX STYLE 80100-512 CHINA BOX STYLE 80100-513...
  • Page 16 ATEX Return To Contents TABLE G - HIGH VOLTAGE CABLES Description Part # Dash # NO CABLE - - - HIGH VOLTAGE CABLE -15' A13659-15 HIGH VOLTAGE CABLE -25' A13659-25 HIGH VOLTAGE CABLE -50' A13659-50 TABLE H - SPINDLE ASSEMBLY Dash # Description Part #...

  • Page 17: Introduction

    INTRODUCTION GENERAL DESCRIPTION • Speed control: This unit has flexibility in speed The Ransburg Aerobell 268 is a high speed bell type sensing capability. Both magnetic and light sensing for atomizer for electrostatic applications of conventional and speed reading and control can be utilized high solids coating materials.

  • Page 18: Operating Characteristics And Specifications

    INTRODUCTION Return To Contents OPERATING CHARACTERISTICS AND SPECIFICATIONS Weight Atomizer (Post Mount 65mm/8 Valves) 3.9 kg (8.5 lbs.) Voltage Maximum Operating Voltage 90 kV Maximum Operating Current 80 uA Turbine Recommended Turbine Speed 15 to 60 Krpm Turbine Type Impulse - Rear Exhaust Speed Readout Pickup Magnetic or Light Source (2 pulse/rev.) Paint...
  • Page 19 INTRODUCTION Return To Contents OPERATING CHARACTERISTICS AND SPECIFICATIONS LN-9282-14-R4 (06/2020) 19 / 85 www.carlisleft.com...
  • Page 20 INTRODUCTION Return To Contents OPERATING CHARACTERISTICS AND SPECIFICATIONS Aerobell 268 Air Consumption vs. Speed (Loaded) 24.0 22.0 20.0 18.0 16.0 14.0 12.0 10.0 65 mm 100 cc/min Load 65 mm 200 cc/min Load 65 mm 300 cc/min Load 65 mm 400 cc/min Load 30,000 40,000 50,000...
  • Page 21 INTRODUCTION Return To Contents OPERATING CHARACTERISTICS AND SPECIFICATIONS Aerobell 268 AIr Consumption vs. Speed (Loaded) 14.0 13.0 12.0 11.0 10.0 30 mm 100 cc/min Load 30 mm 200 cc/min Load 30,000 40,000 50,000 60,000 30 mm 300 cc/min Load Speed (rpm) Aerobell 268 AIr Pressure vs.

  • Page 22: Dimensional Characteristics

    INTRODUCTION DIMENSIONAL CHARACTERISTICS II 2 G T6 2813 65mm Applicator Configuration 30mm Applicator Configuration LN-9282-14-R4 (06/2020) 22 / 85 www.carlisleft.com...

  • Page 23: Important Numbers

    INTRODUCTION IMPORTANT NUMBERS Record these numbers in a log book for future reference. The last digits of the Atomizer serial number are also the Turbine serial number. Turbine Serial Number Located on the spindle barrel Serial Number Located on back face of cup Bell Cup Part Number Located on back face...

  • Page 24: Hose Specifications

    INTRODUCTION HOSE SPECIFICATIONS TUBING AND PORT SPECIFICATIONS IDENTIFICATION Port Designation Item # Description BA- BEARING AIR 8MM - 5/16 O.D. TUBE BRK- BRAKE AIR 8MM - 5/16 O.D. TUBE SAO- SHAPE AIR OUTSIDE 8MM - 5/16 O.D. TUBE SAI- SHAPE AIR INSIDE 8MM - 5/16 O.D.

  • Page 25: Valve Manifold Configurations

    INTRODUCTION VALVE MANIFOLD CONFIGURATIONS The valve manifold can be ordered in the configurations below. See top assembly order matrix. In the case that a valve pocket is not required, a plug kit (77620-00) is available to block off the valve seat and valve cavity. 3 COLOR CONFIGURATION 2 COLOR...

  • Page 26: Installation

    INSTALLATION Return To Contents INSTALLATION GENERAL INFORMATION 3. Mount the bearing air filter as close as possible to the Aerobell 268 (do not mount further than 30 feet (9M) away). This information is intended ONLY to indicate the general 4. Where possible, the pre-filter(s) and bearing air filter(s) installation parameters of this product and, where appli- should be mounted where they can be easily seen, so cable, its working relationship to other Ransburg system...

  • Page 27: Air Filtration Requirements

    INSTALLATION Return To Contents AIR FILTRATION REQUIREMENTS Ransburg Filter Replacement Description / Specifications Model No. Element Part No. HAF-503 Pre-filter, removes coarse amounts of oil, moisture HAF-15 Element One and dirt. Used upstream of HAF-508 pre-filter (used in systems with poor air quality). Pre-filter, coalescing type, 136 SCFM, 98.5% efficiency HAF-508 HAF-38 Elements, Carton of 4...

  • Page 28: Typical Multiple Applicator Configuration

    INSTALLATION Typical Multiple Applicator Configuration TYPICAL MULTIPLE APPLICATOR CONFIGURATION Item #. Description 80100-51X OR 80120-51X (9060) WITH 80104-01 EXTERNAL CASCADE 79338-15 LOW VOLTAGE CABLE A13659-XX HIGH VOLTAGE CABLE TRUE EARTH GROUND BOOTH WALL - HAZARDOUS AREA SIDE BOOTH WALL - SAFE AREA SIDE OPTIONAL FIBER OPTIC VERTICAL GUN BAR OR RECIPROCATOR OR STATIONARY STAND AB 268 APPLICATOR...
  • Page 29 INSTALLATION LN-9282-14-R4 (06/2020) 29 / 85 www.carlisleft.com...

  • Page 30: Air Heater Requirements

    INSTALLATION AIR HEATER REQUIREMENTS Turbine drive air expands as it moves through the turbine Example: With the incoming air temperature at 72°F wheel cavity and as it exits the turbine from the exhaust (22.2°C), an Aerobell 268 with 65mm bell cup rotating port.

  • Page 31: Fluid Connections

    INSTALLATION Brake Air WA R N I N G † Arcing/fire hazard exist if ungrounded metal con- NOTE nections (air or fluid) are used in the spray area. Use plastic non-conductive connections, or ensure metal † Brake air is used to slow the turbine when connections are at ground potential.

  • Page 32: High Voltage

    INSTALLATION HIGH VOLTAGE WA R N I N G † When the turbine air is turned off, the turbine will See “Typical Multiple Application Configurations” in the continue to operate or “coast down” for about two “Introduction” section. minutes. Provisions should be made to assure that the operator waits at least three minutes, after shutting off INTERLOCKS the turbine air and before shutting off the main air supply.

  • Page 33: High Voltage Cable Assemblies

    INSTALLATION HIGH VOLTAGE CABLE AEROBELL 268 HIGH VOLTAGE CONNECT AT ATOMIZER END ASSEMBLIES General Instructions Installation of A13659-XX Cable 1. When routing cable, ensure that no chaffing, binding, Insert resistor (Shipped separately with Applicator) A13382- or pulling on the cable will occur. Maintain at least a 00 into the applicator end of the cable.

  • Page 34: Aerobell 268 Cascade Connection

    INSTALLATION AEROBELL 268 CASCADE CONNECTION Insert the cable end of the A13659-XX cable into the external cascade as shown. If the atomizer is used in open loop control, you do not need to connect any fittings to return bearing air back to the controller.

  • Page 35: Operation

    OPERATION Return To Contents OPERATION TURBINE SPEED WA R N I N G The speed of the turbine is determined by the air inlet † Operators must be fully trained in safe operation pressure. See “Turbine Air Pressure, RPM, SCFM” in the of electrostatic equipment.

  • Page 36: Brake Air

    OPERATION Return To Contents BRAKE AIR Note: When Mono Flex shape air configuration is used, one of the inputs on the atomizer body will be required to be plugged. Either input can be used for Mono Flex (SAI Brake air is used to slow the turbine speed. It is advan- or SAO).

  • Page 37: Bell Cup/Splash Plate Selection

    OPERATION Return To Contents The bell cup combinations using the large diameter splash plate (A14192-00) should be used for materials that dry more quickly. The large diameter splash plate protect the material as it travels along the cup surface. This slows the evaporation of solvents before reaching the edge of the bell cup prior to atomization.

  • Page 38: Large Splash Plate (A14192) Ab268

    OPERATION Return To Contents LARGE SPLASH PLATE Removal Procedure (A14192) AB268 The A14192 atomizer splash plate was added to the AB268 series product line to assist with materials where the sol- vents would flash off before reaching the target, the paint would dry on the face of the bell cup.

  • Page 39: Target Distance

    OPERATION Return To Contents TARGET DISTANCE BELL CUPS The distance from the Aerobell 268 atomizer to target affects Do not use any tools or sharp objects to stop the rotation the spray application. For instance, closer distances give of any bell cup. Doing so will result in damage to the plat- a smaller spray pattern and greater efficiency.

  • Page 40: Maintenance

    MAINTENANCE Return To Contents MAINTENANCE Good maintenance is essential to safe and productive WA R N I N G operation. Schedules should be established by the user, based on the following general information and observations † Electrical shock/arcing and fire hazards can ex- of the initial production requirements.

  • Page 41: O-Rings

    MAINTENANCE Return To Contents O-RINGS 4. Clean the bell cup by soaking in an appropriate solvent All O-rings in this atomizer are solvent proof except the as long as necessary to loosen paint. Use a soft ones in the air bearing spindle. These O-rings must not be bristle brush dipped in solvent to remove paint.

  • Page 42: Preventive Maintenance

    MAINTENANCE Return To Contents † Open the dump valve, if equipped, flushing all paint WA R N I N G from the supply lines and valve module. † Those solvents used for cleaning must have a † Open the solvent valve, if equipped, flushing all flash point at minimum of 15°C (27°F) greater than paint from the fluid tube and through the atomizer bell ambient temperature.

  • Page 43: Air Filters / Element Replacement

    MAINTENANCE Return To Contents External Atomizer Surface Cleaning WA R N I N G † Verify that the high voltage is turned off. † To reduce the risk of fire or explosion. Solvents used for cleaning must have a flash point at †...

  • Page 44: Bell Cup Cleaning

    MAINTENANCE Return To Contents Ransburg Aerobell systems should include a pre-filter(s) 1. The atomizer bell will normally be fully cleaned during and final filters for all air to the Aerobell 268 unit. The final a bell flush cycle. Flushing should be done before any filter is for bearing air only.

  • Page 45: Cleaning Shaping Air Holes

    MAINTENANCE Return To Contents Inspect Bell Cup Daily 11. It is recommended that extra bell cups be purchased. The cups can then be cleaned off-line in an automated cup cleaner when the second set is in production. Check for signs of damage such as nicks, heavy scratches, dents, or excessive wear.

  • Page 46: Aerobell 268 Preventive Maintenance Schedule

    MAINTENANCE Return To Contents AEROBELL 268 PREVENTIVE MAINTENANCE SCHEDULE Frequency (Maximum) Procedure Mid-Shift End of Shift Weekly 2 Weeks Monthly 3 Months 6 Months Yearly • Mid Shift Cleaning • Wipe shroud • Visually inspect cup • End of Shift Cleaning •...

  • Page 47: Tools Required To Disassemble Aerobell

    MAINTENANCE Return To Contents TOOLS REQUIRED TO DISASSEMBLE AEROBELL Use the following tools to disassemble the Aerobell 268. (Tool Kit A13082-XX) A12899-00 Adjustable Wrench RPM-419 Bell Cup 59972-00 (Pack of A11229-00 Fluid Bell Cup NOT Supplied in Combo Wrench 4 LSCH0009-00) Tip/Tube Removal Tool Tool Kit...

  • Page 48: Optional Tools Required To Disassemble Aerobell

    MAINTENANCE Return To Contents OPTIONAL TOOLS REQUIRED TO DISASSEMBLE AEROBELL Use the following optional tools to disassemble the Aerobell 268. 6mm Ball End Hex Key Driver 17mm Open End Wrench supplied with the tool kit supplied with the tool kit A10766-00 A11388-00 6mm Hex Key...

  • Page 49: Disassembly Procedures (30Mm Bel Cup)

    MAINTENANCE Return To Contents DISASSEMBLY PROCEDURES 3. Locate the Cup Wash Fitting that is mounted on the Shape Air Ring. (30mm Bell Cup and Shape Air Ring) NOTE † Average time to repair entire assembly is 60 Minutes. 1. Place the Aerobell 268 on a clean stable working surface or mount.
  • Page 50 MAINTENANCE Return To Contents 7. Located pins on the back of the sahpe air ring. NOTE † Two (2) locating pins are mounted on the back of the Shape Air Ring to insure proper alignment. 5. Remove Shape Air Ring. Pull straight off. NOTE †...
  • Page 51 MAINTENANCE Return To Contents 9. The Bell Cup should turn easily by hand. 10. Locate the Splash Plate that is pressed into the Bell Cup. 12. 30mm Bell Cup, Splash Plate, and A11388-00 Splash Plate Removal Tool. 30mm Bell Cup 11.

  • Page 52: Disassembly Procedures (65Mm Bel Cup)

    MAINTENANCE Return To Contents DISASSEMBLY PROCEDURES 13. To reassemble the Splash Plate, place the Bell Cup with the back down on a flat surface and insert the (65mm Bell Cup and Shape Air Ring) Splash Plate into the Bell Cup hole. Using the large end of A11388-00 Splash Plate Removal Tool gently push into position.
  • Page 53 MAINTENANCE Return To Contents 3. Locate the Cup Wash Fitting that is mounted on the 5. Insert the Bell Cup Removal Tool (A12899) in the hole located on the Shape Air Ring and align with the hole Shape Air Ring. in the Turbine Shaft.
  • Page 54 MAINTENANCE Return To Contents 9. Located pins on the back of the sahpe air ring. NOTE † Two (2) locating pins are mounted on the back of the Shape Air Ring to insure proper alignment. 8. Locate alignment marks. NOTE †...
  • Page 55 MAINTENANCE Return To Contents 13A. Verify depth of insert to dimension range shown. 12. 65mm Bell Cup, Splash Plate, and A11388-00 Splash Plate Removal Tool. 65mm Bell Cup A11388-00 Splash Plate Removal Splash Plate Tool 13. To reassemble the Splash Plate, place the Bell Cup with the back down on a flat surface and insert the Splash Plate into the Bell Cup hole.
  • Page 56 MAINTENANCE Return To Contents 16. Using the Turbine Retaining Ring Tool (A12088-00), 14. Remove the Fluid Tip using the A11229-00 Fluid Tip/ Tube Removal Tool. remove the Turbine Retaining Ring. NOTE † The threads on the Fluid Tips are LEFT HANDED. 17.
  • Page 57 MAINTENANCE Return To Contents 21. Locate the Fluid Tube and Fluid Tube Retainer. 19. Note the alignment marks. 22. Remove the Fluid Tube Retainer using the opposite end When of the Fluid Tip/Tube Removal Tool (A11229-00). re-installing, tighten to 65-75 In.-Lbs. (7.64-8.42 N-m). 20.
  • Page 58 MAINTENANCE Return To Contents 23. Remove High Voltage Cable. 26. Pull Microvalve out, inspect O-rings for damage. 24. Remove Resistor from High Voltage Cable end or in atomizer body. 27. Remove Valve Seat by turning counter clockwise. 25. Insert pins of tool into Valve cap and remove counter 28.
  • Page 59 MAINTENANCE Return To Contents 29. Install Valve Seat carefully. Torque to 15-20 lbs/in 32. Remove Fiber Optic Cable. (1.69-2.6 Nm). 33. Remove Fiber Optic Fitting so that Valve Manifold can be removed from atomizer body or remove entire Fiber Optic Tube. 30.
  • Page 60 MAINTENANCE Return To Contents 35. Remove screw #1. 38. Pull Valve Manifold back slightly. 36. Remove screw #2. 39. Remove Cup Wash Tube by loosening fitting. When installing the fitting, tighten until an audible clicking is heard or felt. 37. Remove screw #3. 40.
  • Page 61 MAINTENANCE Return To Contents 44. Push block into port cavities and install screws. Tighten 41. Inspect Fluid Insert, pull straight out. to 5 lbs/in (.56 Nm) torque. 45. To remove Fiber Optic Tube assembly, use the 17mm wrench on the tube and turn counter clockwise. 42.

  • Page 62: Troubleshooting Guide

    MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE WA R N I N G † Before troubleshooting applicator control unit 9060, flush the applicator with solvent and purge with air. Some tests will require high voltage to be applied to the applicator. Therefore, the applicator must be free of paint and or solvent before high voltage is applied.
  • Page 63 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Cause Solution Low or No High Atomizer grounding out (usually a. Clean atomizer externally with non-polar solvent. Voltage (Cont.) indicated by high current draw or over-current fault light) b. Check the atomizer externally with non-polar solvent.
  • Page 64 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Cause Solution Verify supply air pressure. No Turbine Air Turbine drive air not present a. Verify bearing air return signal. Bearing air return signal not present b. Increase bearing air supply pressure to 90 psig (±...
  • Page 65 MAINTENANCE Return To Contents TROUBLESHOOTING GUIDE (Cont.) General Problem Possible Cause Solution Uncontrollable Insufficient back pressure to fluid Replace fluid tube with the next smaller inner Fluid Flow regulator diameter size. Fluid regulator does not control flow Disassemble fluid regulator and inspect for (system) paint and solvent.

  • Page 66: Parts Identification

    PARTS IDENTIFICATION Return To Contents PARTS IDENTIFICATION WHEN ORDERING USE MODEL NUMBER A13657- XX- XX- XX- X- X- X- X- X AS INDICATED IN TABLES A-H TABLE H - SPINDLE ASSEMBLY TABLE G - HIGH VOLTAGE CABLE TABLE F - POWER SUPPLY TABLE E - TOOL KIT TABLE D - VALVE MANIFOLD ASSEMBLY TABLE C - SHAPE AIR...
  • Page 67 PARTS IDENTIFICATION Return To Contents TABLE B - BELL CUP ASSEMBLY Dash # Description Splah Plate Only (Ref.) Part "B" A12942-02 65MM ALUMINUM, PLATED A13644-00 A13676-00 65MM TITANIUM (SERRATED) A13644-00 A12833-01 30MM ALUMINUM, PLATED A13274-00 A12833-03 30MM TITANIUM A13274-00 A13676-01 65MM TITANIUM (NON-SERRATED) A13644-00 A12833-04...
  • Page 68 PARTS IDENTIFICATION Return To Contents TABLE G - HIGH VOLTAGE CABLE Description Part # Dash # - - - NO CABLE A13659-15 HIGH VOLTAGE CABLE 15 FT A13659-25 HIGH VOLTAGE CABLE 25 FT A13659-50 HIGH VOLTAGE CABLE 50 FT TABLE H - SPINDLE ASSEMBLY Dash # Part "J"...

  • Page 69: Applicator Parts Breakdown / Parts List

    PARTS IDENTIFICATION Return To Contents Aerobell 268 Assembly LN-9282-14-R4 (06/2020) 69 / 85 www.carlisleft.com...
  • Page 70 PARTS IDENTIFICATION Return To Contents AEROBELL 268 - PARTS LIST Qty. Part # Dash # Description A13656-00 INSERT A13654-00 MOUNTING MANIFOLD ASSEMBLY 79001-23 O-RING, SOLVENT PROOF A13660-00 CUP WASH BLOCK 79001-05 O-RING, SOLVENT PROOF A12821-00 CUP WASH FITTING A12822-00 CUP WASH FERRULE 79001-03 O-RING, SOLVENT PROOF A13661-00...

  • Page 71: Valve Manifold Parts List

    PARTS IDENTIFICATION Return To Contents Valve Manifold Assembly A13691 VALVE MANIFOLD - PARTS LIST Item Qty. Part # Description "A" VALVE MANIFOLD "B" 78949-00 VALVE ASSEMBLY "B" 77367-00 VALVE SEAT ASSEMBLY "B" LSFI0022-05 FITTING "B" 77516-04 COLLET, 4 MM "B" 79001-30 O-RING, SOLVENT PROOF 79001-23...
  • Page 72 PARTS IDENTIFICATION Return To Contents A13032-01 Dual Flex Direct Charge (65mm) A13032-02 Mono Flex Direct Charge (65mm) LN-9282-14-R4 (06/2020) 72 / 85 www.carlisleft.com...

  • Page 73: Shape Air Kit Selection

    PARTS IDENTIFICATION Return To Contents A13032-03 30mm Direct Charge SHAPE AIR KIT SELECTION PART # DESCRIPTION SHROUD SHAPE AIR RING SHAPE AIR MANIFOLD A13032-01 65MM DUAL FLEX SHP AIR KIT - DIRECT CHG. A12911-00 A12910-00 A12909-00 A13032-02 65MM MONO FLEX SHP AIR KIT - DIRECT CHG. A12896-00 A12779-01 A13032-03...

  • Page 74: Fiber Optic Cable Length

    PARTS IDENTIFICATION Return To Contents PRIMARY FIBER OPTIC CABLE Part # Description A14189-01 3 Ft. (0.9m) Long Fiber Optic Cable A14189-02 6 Ft. (1.8m) Long Fiber Optic Cable A14189-03 10 Ft. (3.0m) Long Fiber Optic Cable A14189-04 15 Ft. (4.6m) Long Fiber Optic Cable A14189-05 25 Ft.

  • Page 75: High Voltage Resistor Assembly

    PARTS IDENTIFICATION Return To Contents HIGH VOLTAGE RESISTOR ASSEMBLY Part # Description A13382-00 Assembly, Resistor Consult Power Supply Manual CP-13-02 or CP-13-05 for available parts for the power supplies. 80104-01 EXTERNAL CASCADE COMPONENTS Part # Description Item # 80074-00 COUPLIER, CABLE 7296-00 NUT, CABLE PLUG 80073-00...

  • Page 76: Accessories

    PARTS IDENTIFICATION Return To Contents ACCESSORIES, LUBRICANTS Part # Description 59972-00 Dielectric Grease 76652-01 Kit for measuring high voltage. Includes Multi-Function Meter (76634-00) and High Voltage Probe Assy. (76667-00). 76652-02 Kit for measuring short circuit current (SCI), resistance, and spray ability. Includes Multi-Function Meter (76634-00) and Test Lead Assy.

  • Page 77: Service Kits

    PARTS IDENTIFICATION Return To Contents A11065-05 Air Heater SERVICE KITS Part # Description RPM-32 Pre-Filter Replacement Element RPM-33 Bearing Air Filter Element A11570-01 Reducing Straight Connector, Push to Connect, 6mm OD to 4mm OD Tube A11570-02 Reducing Straight Connector, Push to Connect, 8mm OD to 4mm OD Tube A11570-03 Reducing Straight Connector, Push to Connect, 8mm OD to 6mm OD Tube A11570-04...

  • Page 78: Recommended Spare Parts

    PARTS IDENTIFICATION Return To Contents RECOMMENDED SPARE PARTS Part No. Description 77516-04 Collet, 4 MM 79001-03 O-ring, Solvent Proof 79001-05 O-ring, Solvent Proof 79001-11 O-ring, Solvent Proof 79001-22 O-ring, Solvent Proof 79001-23 O-ring, Solvent Proof 79001-30 O-ring, Solvent Proof 79001-40 O-ring, Solvent Proof 79001-41 O-ring, Solvent Proof...
  • Page 79 PARTS IDENTIFICATION Return To Contents RECOMMENDED SPARE PARTS (Cont.) Part No. Description Select Option Below- Bell Cup Only A12782-00 65mm Aluminum, Plated A13675-00 65mm Titanium, Serrated A13675-01 65mm Titanium, Non-Serrated A12832-00 30mm Aluminum, Plated A13531-00 30mm Titanium Select Option Below- Splash Plate Only A13644-00 For 65mm Bell Cups A13274-00...

  • Page 80: Tool Kit

    PARTS IDENTIFICATION Return To Contents RECOMMENDED SPARE PARTS (Cont.) Part No. Description Select Option Below- Shaping Air Kit A13032-02 Mono Flex (65mm) A12779-01 Outer Shroud (65mm) A12896-00 Shape Air Manifold (65mm) 79001-10 O-ring 79001-16 O-ring 7554-72 O-ring A12898-00 Shape Air Plug Select Option Below- Shaping Air Kit A13032-03 (30mm) A12830-00 Outer Shroud (30mm)

  • Page 81: Tests Of The Stationary Equipment

    APPENDIX Return To Contents APPENDIX A TESTS OF THE STATIONARY EQUIPMENT The tests shall be carried out for each single spraying system. The test shall be carried out by skilled persons and include the tests according to this table and the in- ternal notes.
  • Page 82 APPENDIX Return To Contents SURVEY OF TESTS TABLE (Cont.) Review & Testing Requirements Kind of Test Interval • On all doors and openings of the spraying area where the Effectivity of measures Weekly hazard of contact with parts under high voltage exists for protection against the presence of the high voltage shall be safeguarded direct contact...
  • Page 83 APPENDIX Return To Contents SURVEY OF TESTS TABLE (Cont.) Review & Testing Requirements Kind of Test Interval • In addition to a room-protection system, locally Every 6 Effectivity of locally acting acting fire extinguishing systems (installed fixedly months fire extinguishing system and allocated to the object) shall give effective protection for the hazard zone between the outlet of coating materials and the workpiece.

  • Page 84: Manual Change Summary

    MANUAL CHANGES Return To Contents MANUAL CHANGE SUMMARY LN-9282-14-R4 - Replaces LN-9282-14-R3 with the folowing changes: Change Description Page(s) Replace SAFETY section with new SAFETY section Update “Product Marking” and “Power Supply Marking” number, reformat labels Change 0518 to 2813 in both drawings Change 0518 to 2813 in drawing Change 0518 to 2813 in drawing Add “LARGE SPLASH PLATE (A14192) AB268”...
  • Page 85 This product is covered by Carlisle Fluid Technologies materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. For specific warranty information please contact Carlisle Fluid Technologies.

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Ransburg a13657

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