Page 1 IntelliSpray™ Spray Foam Proportioner User Manual SPECIFICATIONS Maximum Fluid Pressure 2500 PSI (172 bar) Air Pressure Range 70-130 PSI (4.8 - 9.0 bar) Max Fluid Temperature 200 F 94 C Stainless Steel, Aluminum, Plated Wetted Parts Steel, Chemically Resistant Plastic, Chemically Resistant O-Rings www.carlisleft.com IS30 User Manual 347492EN Rev A...
Page 2: I/O
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Page 3: Table Of Contents
Contents Contents Section Page Section Page Warnings 18.0 Settings Screens Overview Safety Precautions 18.1 System Information Important Isocyanate Information 18.2 Firmware Updates IntelliSpray System Overview 18.3 System Status IS30 Specifications 18.4 Configuration Settings IS30 Overview 18.5 Display Settings IS30 Fluid Module 18.6 System Settings IS30 Control Module 18.7 Hose Configuration...
Page 4: Warnings
1.0 WARNINGS Spray Foam equipment and materials operate under high pressure and temperature and should only be used by trained professionals. The fluids used to create polyurethane foam insulation are hazardous. Unprotected exposure during handling and use may cause lung, ear, and/or skin irration, shortness of breath, sore throat, fever, and even permanent respiratory and/or skin damage and/or sensitization.
Page 5 1.0 WARNINGS (Continued) WARNING Read and understand all the warnings in this section and elsewhere in this manual KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed. FIRE AND EXPLOSION HAZARD Improper equipment grounding, poor ventilation, open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury.
Page 6: Safety Precautions
2.0 SAFETY PRECAUTIONS PERSONAL PROTECTIVE EQUIPMENT • Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to: ...
Page 7 Misuse can cause serious injury or death. • For professional use only. • Use equipment only for its intended purpose. Call your Carlisle distributor for information. • Read manuals, warnings, tags, and labels before operating equipment. Follow instructions. • Check equipment daily. Repair or replace worn or damaged parts immediately.
Page 8: Important Isocyanate Information
3.0 IMPORTANT ISOCYANATE INFORMATION GENERAL HANDLING GUIDELINES Isocyanates (ISO) are catalysts used in two component materials. Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particu- lates. Workers exposed to isocyanates can develop a range of short and long-term health problems. •...
Page 9 Check local electrical code and proportioner manual for empty headspace of the container. grounding instructions. • Ground spray gun through connection to a Carlisle ap- Never store ISO in an open container. proved grounded fluid supply hose. • Keep the ISO pump reservoir filled with appropri- ate lubricant.
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Page 11: Intellispray System Overview
4.0 INTELLISPRAY SYSTEM OVERVIEW The Carlisle IntelliSpray Spray Polyurethane Foam (SPF) system consists of an IS40 or IS30 Proportioner, QuickHeat™ Hose, and ST1 Spray Gun. The IntelliSpray system has been designed for ease of use, increased productivity, “best in class” process control, easy service, and real-time ratio control.
Page 12 4.0 INTELLISPRAY SYSTEM OVERVIEW (Continued) Carlisle IntelliSpray™ Spray Foam Proportioners are high performance devices that deliver Isocyanate (A) and Polyol Resin (B) fluids to a spray gun via Carlisle QuickHeat hoses. The  Proportioner continuously monitors and controls A to B fluid output to a 1:1 ratio and is capable of high pressures, temperatures and flow rates.
Page 13: Is30 Specifications
60 Amps (3 phase), but Max. Disconnect 100 A installers and owners should consult with their authorized Carlisle Service Provider to determine the SCCR 5 kA minimum size circuit for specific installations. Generator size is left to the rig builder to determine...
Page 14: Is30 Overview
6.0 IS30 OVERVIEW The IS30 is a modular system, composed of a Control Module, A and B Fluid Modules, a high strength tubular frame, and software. The frame includes integral floor and wall mounting brackets. The A and B Fluid Modules are identical other than motor size, front cover labels, recirculation valve colors, and outlet fluid fittings (JIC5 for A, hose, JIC6 for B hose).
Page 15: Is30 Fluid Module
7.0 IS30 FLUID MODULE The IS30 Fluid Modules independently filter, heat, pressurize, and deliver A and B materials to the QuickHeat hose and recirculation lines. Material is supplied to the Fluid Modules from drums, totes, or other fluid containers. To assure proper operation the IS30 requires the fluid to be provided at a pressure that avoids cavitation.
Page 16 7.0 IS30 FLUID MODULE (Continued) The A and B Fluid Modules have similar controls as described and shown below. Filter Outlet Valve. The IS30 has an internal 1/4 turn ball valve that is used to prevent backflow of material when cleaning or replacing the inlet filter.
Page 17 7.0 IS30 FLUID MODULE (Continued) The images below show the IS30 Fluid Module with the covers removed. The A and B Fluid Modules are identical except for the following: The A and B covers have different labels on them (A and B). •...
Page 18 7.0 IS30 FLUID MODULE (Continued) The following figure shows the major items in the IS30 Fluid Module. Additional breakdowns and parts lists are contained in Section 24. Preheater Cover Preheater Low Pressure Module Servo Motor Pump Module Flow Meter Electronics Module Filter Module Pump Motor Mount...
Page 19 7.0 IS30 FLUID MODULE (Continued) The following figure shows the fluid path and major fluidic elements contained in the IS30 Fluid Modules. Flow is from left to right indicated by arrows. High Pressure Pump Module Check Pressure Valve Gage Flow Meter Recirculation &...
Page 20 7.0 IS30 FLUID MODULE (Continued) Filter Manifold Filter Element (30 Mesh) Filter Isolation Valve Filter Body Filter Outlet Pressure Sensor Inlet Temperature Sensor Filter Inlet Pressure Sensor JIC 12M Inlet Fitting IS30 Filter Module Preheater Module: The IS30 uses low mass preheaters to warm the A and B fluids on the low pressure side of the Fluid Pumps.
Page 21 7.0 IS30 FLUID MODULE (Continued) Temperature Sensor Pre-pump Flow Meter (opposite side) Temperature Sensor Thermal Fuse Pre-pump pressure sensor Heater Blanket Heat Exchanger Temperature Sensor Preheater Module Post-Filter Pressure Sensor Filter Module Inlet Pressure Sensor Inlet Temperature Sensor Inlet JIC 12 Fluid Fitting Pump Module: The IS30 uses external gear pumps directly driven by DC Servo Motors to pressurize and deliver fluid to the distribution (spray gun) hose .
Page 22 7.0 IS30 FLUID MODULE (Continued) Fluid Pump: The IS30 uses external gear pumps to pressurize and deliver fluid to the distribution (gun) hose . These pumps are specially designed for compatibility with Isocyanates and Resins used in Spray Foam insulation. They include integrated shaft lubrication housings, hardened gears and shafts, and specially coated journal and thrust bearings for long life.
Page 23: Is30 Control Module
8.0 IS30 CONTROL MODULE The IS30 Control Module provides overall system control, touch-screen HMI, power management, circuit protection, motor controls, preheater and hose heater controls, remote connectivity, internal networking, and electrical safety systems. Components are contained in an enclosed sheet metal cabinet that incorporates a thermostatically controlled fan that draws in cooling air through a user serviceable filter in the bottom of the door.
Page 24 8.0 IS30 CONTROL MODULE (Continued) The functions of primary components in the Control Module are described below. Main Panel: Most of the Control Module components are part of the Main Panel assembly. For mobile robustness additional Hook & Loop retention straps are used for DIN rail mounted components. Wiring is contained in capped raceways.
Page 25 8.0 IS30 CONTROL MODULE (Continued) The main components of the Control Module are shown in the figure below and described in the following pages. All items and cables in the Control Module are clearer marked to assist in diagnostics and service. Cellular Antenna Cable Dual USB Ports...
Page 26 8.0 IS30 CONTROL MODULE (Continued) Cooling Fan Main Panel Dual USB Plugs Power Cord Entry Power Switch Hose Heat Power Hose Comm. Hose Power EMI Enclosure IS30 Control Module, Front View www.carlisleft.com IS30 User Manual 347492EN Rev A Page 26 of 192...
Page 27 8.0 IS30 CONTROL MODULE (Continued) Cover Latches (2X) Celluar Modem Controller Air Filter E-Stop IS30 Control Module, Front Door www.carlisleft.com IS30 User Manual 347492EN Rev A Page 27 of 192...
Page 28 8.0 IS30 CONTROL MODULE (Continued) Most of the Control Module components are part of the Main Panel and are shown in the following figure. For mobile robustness additional Hook & Loop retention straps are used for DIN rail mounted components. Wiring is contained in capped Raceways and clearly labeled.
Page 29: Is30 Circuit Breakers
8.1 IS30 CIRCUIT BREAKERS WARNING ELECTRICAL SHOCK HAZARD Disconnect all power sources before accessing any electrical connections in the Control Module, Fluid Modules, or Hoses. Equipment must be serviced by trained personnel only. A circuit breaker is a switch designed to automatically protect an electrical circuit from damage caused by overcurrent, overload, or short circuit situations.
Page 30 8.1 IS30 CIRCUIT BREAKERS (Continued) WARNING ELECTRICAL SHOCK HAZARD Disconnect all power sources before accessing any electrical connections in the Control Module, Fluid Modules, or Hoses. Equipment must be serviced by trained personnel only. CB Bank 2: Bank 2 contains a single 240V circuit breaker for the 24V DC Power Supply and an electronic circuit breaker for individual low voltage circuits for the Servo Drives, HMI/PLC, Cooling Fan, QuickHeat Hose Modems, and Fluid Module I/O.
Page 31: Quickheat Hose Overview
9.0 QUICKHEAT HOSE - OVERVIEW The IS40 and IS30 proportioners are specifically designed to use Carlisle QuickHeat Hoses. These hoses contain high -power internal electric heating cables, ensuring that all of the heating energy is transmitted directly to the fluid.
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Page 33: Is30 Installation Overview
Every IS30 is equipped for remote support and can be accessed by authorized Carlisle service agents to assist in system installation, configuration, and/or service.
Page 34: Is30 Installation Instructions
10.1 IS30 INSTALLATION INSTRUCTIONS 1. Unpack IS30 The IS30 Proportioner is shipped securely mounted to a shock-absorbing dual-layer pallet. Mounting screws are used to secure the base of the unit to the pallet. A dual layer carboard cover, enclosure, and heavy duty plastic bag protects the unit during shipping and storage.
Page 35 10.1 IS30 INSTALLATION INSTRUCTIONS (Continued) 3. Secure IS30 If the IS30 is to be used in a mobile of seismic environment the frame must be secured to a rigid floor and wall using 5/16” (or larger) grade 8 fasteners and washers. The IS30 frame has integral floor and wall mounting brackets for this purpose.
Page 36 10.1 IS30 INSTALLATION INSTRUCTIONS (Continued) 5. Make electrical connections inside IS30 Confirm the IS30 rotary disconnect switch is in the OFF (O) position. Open the Control Module by rotating the upper and lower front cover latches on the front of the cabinet to the open (vertical) position. Insert appropriately rated 4 conductor power cord through the M40 X 1.5 cable gland provided with each IS30 (suitable for 22mm to 32mm cable diameters).
Page 37 10.1 IS30 INSTALLATION INSTRUCTIONS (Continued) 6. Connect QuickHeat Hoses Upper hose clamp (Torque to 15 lb-ft) Master modem bracket Hose power plugs Hose Comm plug Hose DC power plug Lower hose clamp Master Modem cover (Torque to 15 lb-ft) Lift and slide the Master Modem cover off its bracket. Remove upper and lower hose clamp bolts and outer clam shells.
Page 38 10.1 IS30 INSTALLATION INSTRUCTIONS (Continued) 7. Connect fluid supply and recirculation hoses Beginning with either the A or B fluid module, loosen the 5/16” socket head captive screw that holds the module to the IS30 frame (shown below). Pull the spring-loaded locking pin on the outside of the module and slide the module forward using the front handle to the 1st or 2nd service position (indicated by holes for the locking pin to engage).
Page 39 10.1 IS30 INSTALLATION INSTRUCTIONS (Continued) 7. Connect fluid supply and recirculation hoses (continued) Do not overtighten JIC fittings as this may damage and require hose or fitting replacement. Applying spray gun grease to the A side JIC threads will allow easier removal for service if required. Pull the locking pin out, slide the module back to position, engage the locking pin, and secure retention cap screw.
Page 40 10.1 IS30 INSTALLATION INSTRUCTIONS (Continued) 9. Close the gun manifold valves and remove spray gun from the hose In preparation for purging the system or air, check to be sure the material control valves on the gun manifold are in the closed position and remove the spray gun from the manifold.
Page 41: Is30 Quick-Start Guide
11.0 IS30 QUICK-START GUIDE Due to the IS30’s efficient heating systems and simplified startup process, operators will usually be ready to spray within 10-15 minutes from powering on the system. The following are the minimal steps involved in starting up the IS30 with Job Reporting turned off.
Page 42 11.0 IS30 QUICK-START GUIDE (Continued) 4. Enter the desired pressure and temperature The center button will change from START to setpoints using the on-screen “+” and “-” buttons. WARMING, and the button boundary will change from solid white to flashing green to indicate the system is warming up.
Page 43: Intellispray Operation Tips
12.0 INTELLISPRAY OPERATION TIPS The system should always be turned off during transportation. • Remove and position all hose from the hose rack before turning the system on. This avoids the possibility of • overheating the hose. Remove tight loops in the hose prior to pulling hose into position to avoid hose kinking •...
Page 44: Display Screens Overview
After the proportioner is powered on the display will indicate the system is booting up and performing internal hardware checks. A rotating image of the Carlisle ST1 spray gun will be shown during startup. If any hardware errors are encountered during boot up, a popup window will appear with the associated error message (see Section 23 for error messages and diagnostics).
Page 45 13.0 DISPLAY SCREENS - OVERVIEW (Continued) A pull-down menu icon is located in the top left corner of all display screens (similar to most mobile Apps). When this is pressed a menu of all first-level screens is shown. The following figure provides a summary description of each menu item, along with the page number in this manual for more information.
Page 46: Spray Screen Overview
14.0 SPRAY SCREEN - OVERVIEW The Spray Screen is factory set as the default start-up screen. Users can enter and adjust key operating settings via screen buttons, on-screen keyboard, pulldown menus, and pop-up windows. Previous user settings are retained when power is cycled. Pressure, Temperature, and Drum Widgets are used for displaying current values and inputting setpoints and other values.
Page 47: User Information
14.1 SPRAY SCREEN - USER INFORMATION The Spray Screen displays current operating and system information to the user in easy to understand text and graphics. The following figure describes each information element provided to the user on the Spray Screen.. . Current User Active Mode Serial Number...
Page 48: User Actions
14.2 SPRAY SCREEN - USER ACTIONS The Spray Screen also contains dynamic fields for user input and actions.. These are shown in the following figure.. Log Buttons (see Section 20.2) Pull-down menus (see Section 13) System Alarms (see Section 16) Home and Mode Select button Pressure setpoint...
Page 49: Use
14.3 SPRAY SCREEN - USE The Spray Screen is the factory default startup screen. Users can change the startup screen to Exchange Mode if desired (see Section 18.5). The operator uses the Spray Screen to enter the pressure and temperature setpoints to be maintained at the beginning of the heated whip (e.g.
Page 50 14.3 SPRAY SCREEN - USE (Continued) 3. Set Drum Levels The A and B fluid levels are displayed in the To accurately track and display the fluid remaining in respective Drum Widgets as both a numeric value each drum, the user must enter the initial level. If and a moving colored level indicator.
Page 51 14.3 SPRAY SCREEN - USE (Continued) 4. Check Fluid Valves If the IS30 detects a slow warmup, the START button will change to a flashing yellow “WARMUP BYPASS” Check that inlet fluid lines are pressurized and open, button. Pressing the button will put the system in filter valves are open, and recirculation valve is set to READY mode.
Page 52: Other Functions
14.4 SPRAY SCREEN - OTHER FUNCTIONS The Spray Screen contains other information and functions that may be helpful to the user. Drum Temperature Fluid Ratio In addition to indicating remaining fluid amount, each The real-time fluid ratio (A/B) is also shown on the on Drum Widget shows the inlet fluid temperature.
Page 53 14.4 SPRAY SCREEN - OTHER FUNCTIONS (Continued) Reset Alarms Active alarms are indicated by a red or yellow alarm Once the source of the error is found and addressed, icon and a dialogue box in the upper right section of the the user must press the RESET button at the bottom of Spray Screen.
Page 54 14.4 SPRAY SCREEN - OTHER FUNCTIONS (Continued) Alarm Details Inlet Compensation The user can see more information on active and past When Inlet Compensation is enabled, a small dial icon errors or warnings by pressing the alarm icon or the is shown within the Pressure Widget (as shown below).
Page 55: Automatic Viscosity Compensation
14.5 SPRAY SCREEN - AUTOMATIC VISCOSITY COMPENSATION IS30 Proportioners are equipped with Automatic Viscosity Control (AVC™). When enabled AVC continuously adjusts fluid temperatures throughout the system to minimize viscosity differences between the A (Isocyanate) and B (Resin) materials. At the same time AVC maintains the user-defined fluid output mix temperature and pressure. This results in better pressure balance at the spray gun, more consistent spray pattern, improved impingement mixing, and reduced potential for fluid cross-over in the spray gun.
Page 56 14.5 SPRAY SCREEN - AVC (Continued) When AVC is active the dynamic pressure difference (∆P) is shown in the upper left portion of the Spray Screen. ∆P is the actual pressure difference between the A and B fluids at the end of the distribution hose (nearest the gun). The average mix temperature is shown in the temperature widget and the temperature setpoints of the A and B fluids are shown to the left and right of the temperature widget, respectively.
Page 57: Automatic Inlet Compensation
14.6 SPRAY SCREEN - Automatic Inlet Compensation IS30 proportioners are equipped with Automatic Inlet Compensation (AIC). AIC continuously monitors inlet fluid pressures and adjusts A and/or B gear pump speed as needed to prevent fluid cavitation in the supply lines or low pressure manifold of the proportioner.
Page 58: Exchange Screen Overview
(see Section 7). Carlisle provides a recirculation manifold with all Carlisle ST1 Spray Gun kits that can be attached to the hose manifold for recirculating from the hose end. Many users simply hang the hose manifold over a drum bung opening when recirculating or over a waste bucket when purging.
Page 59: Exchange Screen Use
15.1 EXCHANGE SCREEN - USE Before starting fluid exchange the user must set the following parameters: Function: Purge or Recirculate • Material: A-Iso, B-Res, A-Iso and B-Res (both) • Fluid Heating: None, Pre-heat, Hose, Pre-heat and Hose (both) • Method: Manual, Time, Amount, Temp •...
Page 60 15.1 EXCHANGE SCREEN - USE (Continued) Prior to starting fluid Exchange (Purge or Recirculation), the following parameters must be selected. Parameter set- tings are retained so the user may not have to select again if performing the same Exchange operation. 1.
Page 61 15.1 EXCHANGE SCREEN - USE (Continued) 4. Select Method Press to Press to The proportioner allows the user to operate Exchange decrease speed increase speed functions (Purge or Recirculate) manually. In addition, the user can select a Method parameter that will auto- matically stop the Exchange action when completed.
Page 62 15.1 EXCHANGE SCREEN - USE (Continued) 6. Check Fluid Lines 8. Adjust Motor Speed For the fluid(s) to be Exchanged (purged or Motor speed can be adjusted “on the fly” by pressing the recirculated) check to be sure: - and + buttons above the drum icons. While higher jog speeds reduce the Exchange time, they can also cause Supply pumps are at pressure •...
Page 63: Example 1: Initial Bleed
15.2 EXAMPLE 1 - INITIAL SYSTEM BLEED When the proportioner and/or hoses are installed, an initial system bleed is required to completely replace air with fluid in the supply hoses, proportioner, and distribution hoses. In addition, if air is introduced to the system (e.g. run- ning the drum pump dry) the same procedure must be performed.
Page 64 15.2 EXAMPLE 1 - INITIAL SYSTEM BLEED (Continued) 8. Set B motor speed to 0% by pressing the - button in 12. Close the B-side material control valve on the gun the Motor Speed Widget. manifold. 13. Repeat the process for the A-side if required. 9.
Page 65: Example 2: A Side Manual Purge
15.3 EXAMPLE 2 - A-SIDE MANUAL PURGE In this example old A side material is purged through the entire system with new A material. Since the material has become very viscous, the user has decided to heat the material at 100F during purging. 1.
Page 66 15.3 EXAMPLE 2 - A-SIDE MANUAL PURGE (Continued) 10. Increase motor speed by pressing the + button in the 8. Set the A side temperature to 100F by pressing the Motor Speed Widget. As motor (jog) speed is - and + buttons in the Temperature Widget. increased the pump pressure will rise.
Page 67: Example 3: B Side Purge Amount
15.4 EXAMPLE 3 - B SIDE PURGE AMOUNT In this example a user wants to purge 3 gallons of B material when doing a change-over from Closed Cell (CC) to Open Cell (OC) resin. The user has decided to operate the hose heaters at 100F during the purge process. 1.
Page 68 15.4 EXAMPLE 3 - B SIDE PURGE AMOUNT (Continued) 8. Set the B side temperature by pressing the - and + 11. Press the START button to begin purging and buttons in the Temperature Widget. heating. Note, there is no warmup cycle in Exchange Mode.
Page 69: Example 4: Preheat B Drum
15.5 EXAMPLE 4 - PREHEAT B DRUM MATERIAL In this example the material in the B (resin) drum will be heated to 90F before spraying. Once the material reaches the target temperature the IS30 will automatically stop recirculation. 1. Be sure the system is in STOP state. 6.
Page 70: Example 5: B Side Air Purge
15.6 EXAMPLE 5 - B SIDE AIR PURGE When changing B-side materials it may be important to minimize mixing of different materials and/or fluid waste. Changing from Open to Closed Cell resins is a good example, as is changing between some Open Cell formations. Simply pushing through a different B material is acceptable from a hardware standpoint, but it can require “spraying out”...
Page 71 15.6 EXAMPLE 5 - B SIDE AIR PURGE (Continued) 9. Attach the compressed air line and/or open the air 9. Attach the compressed air line and/or open the air valve to apply air pressure into the supply hose. The valve. The pump may start to spin under air pump may start to spin under air pressure alone.
Page 72 15.6 EXAMPLE 5 - B SIDE AIR PURGE (Continued) 16. Press the START button to begin purging of the old 13. Turn the output valve to spray position as shown in B fluid and replacing with compressed air. the following figure.. 17.
Page 73: Alarm Screen Overview
16.0 ALARM SCREEN - OVERVIEW The IntelliSpray Proportioner displays and categorizes Alarms as either Errors, or Warnings. Errors Errors occur when the proportioner detects a condition that prevents the system from operating in a safe or controlled manner. Errors are intended to prevent personal injury, equipment or property damage, or spraying outside of acceptable process limits.
Page 74: Alarm Screen Use
16.1 ALARM SCREEN - USE If the proportioner is in an ERROR state, the ERROR icon will change to solid red and a pop-up message will appear showing ERROR number and description. Only the most recent ERROR will be displayed. In most cases the information provided in the message window will be sufficient for the user to address and resolve the error prior to restarting the system.
Page 75 16.1 ALARM SCREEN - USE (Continued) The Alarm Screen contains two tables. The upper table displays any active errors that are preventing the system from operating. Warnings are not displayed in the upper table. The lower table shows previous Errors and Warnings. When an error is addressed and the reset button is pressed, the active error will clear and be displayed in the lower window with other past Alarms.
Page 76 16.1 ALARM SCREEN - USE (Continued) Additional information can be obtained for any active Error by pressing in the Action box. A pop-up window will show more information on the Error Condition and also provide recommended Actions to resolve the Error. All Errors and Actions are also contained in tables at the end of this manual for reference.
Page 77 16.1 ALARM SCREEN - USE (Continued) The Alarm History table displays previous Alarms (Errors and Warnings) that have occurred over a selected “look- back” time frame, which can be set from the Duration pull-down menu. Press Refresh to update the Alarm History Window when changing the Duration selection.
Page 78: Status Screens Overview
17.0 SYSTEM STATUS SCREENS - OVERVIEW The System Status Screens can be used for system monitoring and diagnostics. The IS30 has three System Status Screens that can be selected from the Main Menu as as shown below. Each Status Screen is described in detail in the following pages.
Page 79 17.1 SYSTEM STATUS SCREENS - IO PAGE 1 The first System Status Screen accesses two pages of I/O (Input/Output) information related to system performance. The first I/O Page displays real-time temperature and pressure values of all A and B-side sensors in the fluid path from proportioner inlet to the end of the hose.
Page 80 17.2 SYSTEM STATUS SCREENS - IO PAGE 2 IO Page 2 of the System Status screens displays real-time machine performance. The three sections of the screen are shown below, and additional details are provided in the following pages. Internal Status Motor &...
Page 81 17.2 SYSTEM STATUS SCREENS - IO PAGE 2 (Continued) The IS30 monitors connection status of all sub-systems and displays status in the upper left portion of IO Page 2 (see previous page). A red or green status light is displayed showing connection status of each subsystem. All lights must be green for the Proportioner to enter a START state.
Page 82 17.2 SYSTEM STATUS SCREENS - IO PAGE 2 (Continued) Page 2 of the System Status screens also contains a section for monitoring individual heater zone performance. The temperature and duty cycle for A and B-side heating zones are displayed in the lower part of the screen. Heater duty cycle ranges from 0% (off) to 100% (full on).
Page 83: Sensor Bypass
17.3 SYSTEM STATUS SCREENS - SENSOR BYPASS In the rare event of a temperature and/or pressure sensor failure, the IS30 Sensor Bypass feature allows the user to continue spraying until the failure cause(s) can be resolved. Activating a Sensor Bypass may cause a minor reduction in temperature and/or pressure consistency, but material ratio will not be affected.
Page 84 17.3 SYSTEM STATUS SCREENS - SENSOR BYPASS (Continued) When a sensor error occurs, it will be logged in the Alarm Screen as an active error (see Section 16.1). If the error cannot be corrected, and spraying must continue, press the box next to the sensor or hose section to bypass. Press the Close button, return to the active Mode Screen (Spray or Exchange), press Reset and Start.
Page 85: Inlet Health
17.4 SYSTEM STATUS SCREENS - INLET HEALTH The Inlet Health screen provides high resolution real-time plots of selected inlet pressures. The data rate is 10X faster than the Trend Plot option, and can help identify and diagnose performance issues with transfer pumps (e.g. seal or check valve leakage, sticking piston, ice build up, etc.).
Page 86 17.4 SYSTEM STATUS SCREENS - INLET HEALTH (Continued) To input or change Inlet Health parameters press on the selection tool to open the selection menu. Refer to the following figure to select pressure values to plot and pressure scale range. Press to open selection menu.
Page 87 17.4 SYSTEM STATUS SCREENS - INLET HEALTH (Continued) After closing the selection tool, pressure traces will be displayed. The figure below shows an example plot of the A- side pre-filter pressure (blue line), and the A-side pressure at the inlet to the gear pump (red line). The pressure pulsation in the blue line is caused by the cyclic motion of the pneumatic two-ball piston transfer pump.
Page 88: Trend Charts
17.5 SYSTEM STATUS SCREENS - TREND CHARTS The System Status menu provides access to real-time charting of any sensor, set-point, machine state or performance parameter selected by the user. Trend charts can be helpful for performing system diagnostics or performance optimization. All selections and settings are retained, so once defined the same charts will be available any time the Inlet Heath screen is opened Selecting the Trend icon opens a screen that allows the user to select the parameters to plot against a user-defined time scale.
Page 89 17.5 SYSTEM STATUS SCREENS - TREND CHARTS (Continued) The Trend Chart screen allows the user to select the parameters to be plotted and the timescale to plot against. The following example demonstrates the features and functions of the Trend screen. Select parameters to plot To create a Temperature Trend chart begin by selecting temperatures to plot.
Page 90 17.5 SYSTEM STATUS SCREENS - TRENDS (Continued) Select parameters to plot Continue selecting pressure and/or performance parameters to plot using their respective selection tools. Press the Save button when selections are completed. Fluid Pressure setpoint (at last hose modem) Fluid Pressure (at last hose modem) Fluid pressure at pump outlet Fluid pressure at pump inlet Fluid pressure at filter outlet...
Page 91 17.5 SYSTEM STATUS SCREENS - TRENDS (Continued) Select time scale (TREND TIME) After selecting the parameters to plot, select the TREND TIME from the pull-down menu and press REFRESH to update the time-scale. This sets the trend chart horizontal axis. Pressing REFRESH places the current time in the center of the chart.
Page 92: Settings Screens Overview
18.0 SETTINGS SCREENS - OVERVIEW The Settings Menu is used to access and define various systems settings. System Settings are usually defined at installation and rarely accessed during normal operation. The Settings Screen is accessed from the main menu and has five sections that are described below and in the following pages.
Page 93: System Information
18.1 SETTINGS SCREENS - SYSTEM INFORMATION The System Information section of the Settings screen displays a user defined Rig Name, the Proportioner Serial Number, and the number of hose sections. The Rig Name is left to the user with administrative privileges to define. The Serial Number is set at the factory to match the Serial number on the label inside the Control Module but can be changed by Users with Administrative privileges.
Page 94: Firmware Updates
18.2 SETTINGS SCREENS - FIRMWARE UPDATES From time-to-time, Carlisle Fluid Technologies releases updates to the IS30 and/or QuickHeat Hose Firmware. These updates add capabilities and fixes for have been reported by users or identified from internal testing. Firmware updates are provided on USB memory sticks and are available from authorized IntelliSpray Distributors or from Carlisle Fluid Technologies.
Page 95: System Status
18.3 SETTINGS SCREENS - SYSTEM STATUS Pressing the System Status displays total System On time and A (Isocyanate) and B (Resin) fluid used over the life of the IS30. A and B fluid trip counters are also shown. Available RAM (Random Access Memory) is also shown in Bytes.
Page 96: Configuration Settings
18.4 SETTINGS SCREENS - CONFIGURATION SETTINGS The Configuration section of the Setting Screen allows a user to define units and activate job reporting, remote access, and security controls as shown and defined below. UNITS: Select Imperial (factory default) or Metric units for settings and display. Unit Imperial Metric...
Page 97: Display Settings
18.5 SETTINGS SCREENS - DISPLAY SETTINGS The Display section of the Setting Screen allows a user to set date and time values and format, and default Boot up screen. The Spray screen is the factory default Boot up screen. The settings shown below are factory defaults, and time is set per Central Standard Time zone.
Page 98: System Settings
The Email Server Setup window (shown below) is used to configure the IS30 for emailing Job Reports. Most systems are preconfigured using a generic SMTP email server managed by Carlisle Fluid Technologies. Users can change the parameters to use their own SMTP server.
Page 99: Hose Configuration
18.7 SETTINGS SCREENS - HOSE CONFIGURATION Hose Configuration parameters are set at the factory when the Proportioner and Hoses are ordered together but can be changed as required during installation, repair, or operation. To access Hose Configuration Parameters, press the The Frequency button opens the Hose Frequency scan Hose Config button (shown below): Pressing the Hose and select function (shown on the following page).
Page 100 18.7 SETTINGS SCREENS - HOSE CONFIGURATION (Continued) Before changing any Hose Configurations, the system must be in STOP state. A warning will appear if changes are attempted when not in STOP state. To initiate a scan press the Scan button. Scanning all Pressing the Hose Configuration Frequency button will frequencies takes about 45 seconds.
Page 101 18.7 SETTINGS SCREENS - HOSE CONFIGURATION (Continued) Pressing the Sections button opens a submenu that The hose configuration is set at the factory for is used to select the configuration of the hoses Proportioners that are preconfigured with the hose connected to the Proportioner.
Page 102 18.7 SETTINGS SCREENS - HOSE CONFIGURATION (Continued) The Hose Configuration Calibration function is used When no fluid is flowing, the difference should be less to check and/or calibrate the Hose and Proportioner than +/- 50 psi at pressures above 600 psi. To perform pressure sensors.
Page 103: Drive Status Log
18.8 SETTINGS SCREENS - DRIVE STATUS LOG The Drive Status Log button provides detailed information about the A or B motor drive controllers. This Log is a history of motor drive states, errors, and actions. If a driver error occurs, a generic message will be presented to the user on the active screen, and logged in the active errors in the Alarm screen (Section 16).
Page 104: Supply Settings
18.9 SETTINGS SCREENS - SUPPLY SETTINGS The Supply Settings function is used to define drum or tote size, as well as A and B-side inlet pressure warning and error limits . These settings protect the IS30 from situations that could damage the equipment and/or inject air into the proportioner and hoses.
Page 105: Preheaters
18.10 SETTINGS SCREENS - PREHEATERS The IS30 is normally shipped with one preheater in each fluid module. The proportioner can be field upgraded from one to two preheaters, or downgraded from two to one preheater per fluid module. Adding a second preheater will increase the heating power and temperature rise through the preheaters, which can reduce drum conditioning times or provide more heating power when operating with a shorter distribution hose.
Page 106: Yield Calculator
18.11 SETTINGS SCREENS - YIELD CALCULATOR The Material section of Settings Screen is used to access a Yield Calculator and a Material library for defining, editing, exporting and importing A (Iso) and B (Resin) information.. These optional features can be helpful when preparing comprehensive Job Reports.
Page 107 18.11 SETTINGS SCREENS - YIELD CALCULATOR (Continued) Note: Green items must be entered to perform USER INPUTS OUTPUTS a yield calculation, other input fields are Press - and + buttons to optional. select Yield Calculation Entry Number OPTIONAL: Press to apply date and time- stamp test entry Select A (ISO) material...
Page 108 18.11 SETTINGS SCREENS - YIELD CALCULATOR (Continued) For User convenience, the Yield Calculator includes embedded calculators for determining test area and average foam thickness. This can eliminate guesswork and/or use of external hand calculators. To access these embedded calculators press the associated question mark icon next to the respective entry (as shown below). The Average Depth calculator allows the user to enter up to 28 depth measurements taken within the test area.
Page 109: Material Data
18.12 SETTINGS SCREENS - MATERIAL DATA An optional Material library is also accessed via the Settings Screen. This feature allows users to define, edit, save, and delete information and properties for both A and B materials. This information is used in performing yield calculations and also simplifies information entry for Job Reporting.
Page 110 18.12 SETTINGS SCREENS - MATERIAL DATA (Continued) Select Export Material List to export all materials in the To delete a material, select Delete Material and select material library to a USB device attached to the the material from the drop-down menu. proportioner.
Page 111: Security
18.13 SECURITY When Security is enabled (ON) in the Setting Screen user access and permissions will be controlled. Security is enabled or disabled in the Settings Screen as shown below. Only users with administration permissions can change the setting and/or create, edit, or delete users. Select Security setting 1.
Page 112 18.13 SECURITY (Continued) Pressing the User Icon will open the User Management To change users, select Switch User from the menu, then menu. A user with an Administrative role can switch select the new user to login under from the drop-down users, change passwords, and add, edit, or delete menu..
Page 113 18.13 SECURITY (Continued) To Add or Edit a user, select the corresponding item After entering the User name and password, select the from the menu and complete the sections (shown Group the User is assigned to. Groups are either below). Administrators or Sprayers.
Page 114 18.13 SECURITY (Continued) www.carlisleft.com IS30 User Manual 347492EN Rev A Page 114 of 192...
Page 115: Recipes Screens Overview
19.0 RECIPE SCREENS - OVERVIEW Recipes are collections of system parameter settings that can be created, saved, copied, edited, loaded, and deleted by the user. Recipes allow users to quickly configure the system for different materials, job conditions, or user preferences.
Page 116 19.0 RECIPE SCREENS - OVERVIEW (Continued) Each Recipe is defined by five tables. These tables are used to enable or disable parameters, set their respective values, and toggle parameter display markers on or off. While this may seem excessive, having full access to all parameters allows users to tailor their IS30 to their specific needs.
Page 117 19.0 RECIPE SCREENS - OVERVIEW (Continued) The Recipe Screen has one table for setting both A and B pressure parameters. Further description of each table parameter field is shown below. Factory default settings are shown in the figure. Press to toggle parameter enable/view settings. Displays error and stops system if this fluid pressure value is exceeded anywhere in the system Is always enabled.
Page 118 19.0 RECIPE SCREENS - OVERVIEW (Continued) The Recipe Screen has identical but separate tables for A and B Temperature parameters. Further description of each Temperature table parameter field is shown below. Factory default settings are shown in the figure. Press to toggle parameter enable/view settings. Displays error and stops system if fluid temperature exceeds value anywhere in the system.
Page 119 19.0 RECIPE SCREENS - OVERVIEW (Continued) The Recipe Screen also contains tables for Ratio, AVC (Automatic Viscosity Control) and Miscellaneous parameter settings. Further description of reach table and their respective parameter fields is shown below. Press to toggle parameter enable/view settings. Ratio control is always enabled and displayed on the Spray Screen.
Page 120: Recipe Management
19.1 RECIPE SCREENS - RECIPE MANAGEMENT The new Recipe will be displayed in the Recipe selection The current Recipe selection is shown at the bottom right window. The Recipe tables can be edited as needed (per corner of each screen. If no Recipes have been defined next pages) and the new Recipe activated by pressing the the Proportioner selects and displays the Default Recipe.
Page 121: Recipe Editing
19.2 RECIPE SCREENS - EDITING Parameters in the Recipe Tables can be enabled or Pressing the header of the Pressure Parameter table opens the control window shown below. Pressing the disabled, viewed or hidden, and values changed using Enable column in the Low Error row toggles the icons and popup keyboards.
Page 122 19.2 RECIPE SCREENS - EDITING (Continued) The following figure shows the pressure gage in its most To enable viewing the high and low pressure alarm limits basic form as displayed on the Spray Screen. on the pressure gage (both warning and error indicators). The user would toggle their respective view settings to on (green check mark) as shown below.
Page 123: Report Screens Overview
20.0 REPORTS - OVERVIEW The IS30 Proportioner has extensive reporting capabilities. These are divided into two areas - Job Reports and Audit Reports. Job Reporting capabilities can be turned on or off in the Settings Screen (see Section 18). The factory default setting for Job Reports is OFF.
Page 124: Audit Report
20.1 REPORTS - AUDIT REPORT The Audit Report screen shows a time-stamped event table containing user interactions with the IS30 screens, system alarms, and any notes entered by the user. Events are shown in descending time (most recent at the top). The table can be navigated using the slider at the right of the table or by pressing the Forward and Backward buttons below the table.
Page 125 20.1 REPORTS - AUDIT REPORT (Continued) The Audit table can be very large, making it difficult to search for specific events of interest. To make searching easier, the following functions are provided on the Audit Report screen. Select Duration Enter the word “pump” in the Filter target window (this will be the target word to filter all events with).
Page 126: Job Notes
20.2 REPORTS - JOB NOTES The IS30 allows users to enter and save notes in the Audit table. These notes can be used to record information that may be of interest in the Audit Report or the Job Report. A LOG icon is shown in the upper right corner of every screen.
Page 127: Job Reports
20.3 JOB REPORTS - OVERVIEW The IS30 has built-in Job reporting capabilities that provides users, contractors, and/or owners the ability to create, save, append and distribute comprehensive Job Reports that include: Job Information • Job Conditions • • System Settings and Performance (including Ratio) •...
Page 128 20.3 JOB REPORTS - OVERVIEW (Continued) To enter Job Information press the notepad icon and The IntelliSpray Proportioner continuously saves all enter information using the on-screen keypad. After the system data and dynamically creates the Job Report for desired information is entered, press the APPLY button. the active (loaded) Job.
Page 129 20.3 JOB REPORTS - OVERVIEW (Continued) The Job Logging menu consists of 4 selections that allow a user to enter information about the Job. This information is not mandatory for a Job Report. Press on the specific menu item to open a data entry window.
Page 130: Log Entries
20.4 JOB REPORTS - LOG ENTRIES Job Conditions. This feature allows the user to enter Equipment Entry. The Equipment log allows users to up to 20 different environmental and substate enter up to 10 different spray gun types and measurements for a given Job Report. The time the configurations used on a Job.
Page 131: Material Info
When changing drums 1. Enter the fluid level using the keypad icon. Use a Carlisle drum dip stick or equivalent to accurately measure the fluid level before entering. 2. Increment the drum number by pressing the + button.
Page 132: Report Content
20.6 REPORTS SCREEN - REPORT CONTENT When Job Reporting is ON the IS40 is continuously updating the currently active Job Report, which can be viewed on- screen by selecting REPORTS > JOB REPORTS from the Main Menu. The Job Report has a main summary page (shown below) followed by 8 additional pages containing detailed information about ambient conditions, materials, yield calculations, sprayers, and equipment used on the job.
Page 133: Report Management
20.7 JOB REPORTS - REPORT MANAGEMENT Each page of the on-screen Job Report contains a section for Report Management. This section contains buttons for navigating, exporting, ending, creating, and deleting Job Reports. Previous page of the Job Report Returns to page 1 of the Job Report Next page of the Job Report...
Page 134 20.7 JOB REPORTS - REPORT MANAGEMENT (Continued) Deletes a Job and information for that To email a job report, select the Job to email from the DELETE Job. When the Delete button is drop-down window and press the Attach Report button. pressed, a window will open that allows the user to Select the email recipient from the pull down menu or review and select the Job Report to delete.
Page 135: Languages
21.0 LANGUAGES IntelliSpray Proportioners can display text in any of the following languages: English (Factory Default) Polish • • Spanish Italian • • • Chinese • Dutch Greek French • • • German • Japanese To change the setting, select the desired language from the drop down menu. Press on the language to change the displayed text.
Page 136: Is30 Regular Service
22.0 IS30 REGULAR SERVICE The IS30 Fluid Modules are designed for easy service. Most components and assemblies are easily accessed from the front of the Fluid Module and can be replaced in several minutes if required with minimum tools and fluid loss. . Normal service of the Fluid Modules consists of the following: Inlet Filter Service: The inlet filters on the IS30 prevent solids from entering the Fluid Modules, hoses, and spray gun.
Page 137 22.0 IS430 REGULAR SERVICE (Continued) Check Pump TSL Level: The gear pumps in each Fluid Module include a chamber around the drive shafts that is filled with TSL (Throat Seal Liquid) at the factory. This prevents atmospheric moisture from migrating into the shaft seals where it could react with Isocyanate in the A-side pump, causing abrasive crystalline material to form that may damage the shaft seal.
Page 138 22.0 IS30 REGULAR SERVICE (Continued) Burst Disk Replacement: As an additional safety precaution against over-pressure conditions, Burst Disk assemblies rated for 7000 psi are located on the back of the A and B High Pressure Manifolds. If the Burst Disk ruptures high pressure fluid is contained by a cover and directed downward and away from other equipment or users.
Page 139 22.0 IS30 REGULAR SERVICE (Continued) Air Filter Cleaning: A thermostatically controlled fan in the IS30 Control Module pulls in outside cooling air as needed through a reusable air filter in the bottom of the front door. In typical use removal, cleaning, and reinstallation is recommended every 3 months of use.
Page 140: System Errors And Actions
23.0 SYSTEM ERRORS AND ACTIONS When an error occurs, the IS30 automatically enters STOP state and turns off power to heaters and motors. If the system is in an error state, the user must eliminate the error condition and press the RESET button before restarting the system.
Page 141 23.0 SYSTEM ERRORS AND ACTIONS (Continued) Error Number Alarm Description Condition Action 1. Verify A drum pump is providing 100 -300 psi at propor- 1. A drum pump off tioner 2. A drum pump pressure too low 2. Verify A supply line valves are open 3.
Page 142 23.0 SYSTEM ERRORS AND ACTIONS (Continued) Error Number Alarm Description Condition Action A Pre Heat RTD Body Top Error Sensor failure Check RTD sensor and connector A Pre Heat RTD Body Bottom Error Sensor failure Check RTD sensor and connector A Pre Heat RTD In Error Sensor failure Check RTD sensor and connector...
Page 143 23.0 SYSTEM ERRORS AND ACTIONS (Continued) Error Number Alarm Description Condition Action 1. Verify B drum pump is providing 100 -300 psi at propor- 1. B drum pump off tioner 2. B drum pump pressure too low 2. Verify B inlet and filter valves are open 3.
Page 144 23.0 SYSTEM ERRORS AND ACTIONS (Continued) Error Number Alarm Description Condition Action SMOSE MM - Timeout during I2C data Bad connection between modem A and B 1. Check modem connection cable transfer sides 2. Cycle power SMOSE MM - Other errors: OverUn- Bad connection between modem A and B 1.
Page 145 23.0 SYSTEM ERRORS AND ACTIONS (Continued) Error Number Alarm Description Condition Action SMOSE M1 - Timeout during I2C data Bad connection between modem A and B 1. Check modem connection cable transfer sides 2. Cycle power SMOSE M1 - Other errors: OverUn- Bad connection between modem A and B 1.
Page 146 23.0 SYSTEM ERRORS AND ACTIONS (Continued) Error Number Alarm Description Condition Action SMOSE ME - Timeout during I2C data Bad connection between modem A and B 1. Check modem connection cable transfer sides 2. Cycle power SMOSE ME - Other errors: OverUn- Bad connection between modem A and B 1.
Page 147: Is30 Fluid Module Items
24.0 IS30 FLUID MODULE ITEMS www.carlisleft.com IS30 User Manual 347492EN Rev A Page 147 of 192...
Page 148 24.0 IS30 FLUID MODULE ITEMS (Continued) Note: Installation kit PN 341133 includes 2 90 sweeps, 2 ball valves, and JIC to NPT fittings for recirculation line fittings on high pressure manifolds. www.carlisleft.com IS30 User Manual 347492EN Rev A Page 148 of 192...
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Page 152 NOTE: Items showing NA for part number are not offered as a standard spare part. These items are not expected to fail, or can be acquired from local hardware outlets. If needed, they can be special ordered from Carlisle through authorized Carlisle Distributors.
Page 153 NOTE: Items showing NA for part number are not offered as a standard spare part. These items are not expected to fail, or can be acquired from local hardware outlets. If needed, they can be special ordered from Carlisle through authorized Carlisle Distributors.
Page 154 NOTE: Items showing NA for part number are not offered as a standard spare part. These items are not expected to fail, or can be acquired from local hardware outlets. If needed, they can be special ordered from Carlisle through authorized Carlisle Distributors.
Page 155 24.0 IS30 FLUID MODULE ITEMS (Continued) ITEM DESCRIPTION (PER MODULE) 347594 I/O BOARD, FLUID MODULE I/O BOARD SUPPORT TERMINAL BLOCK ASSY DIN RAIL NUT, HEX, M6 X 1.0, ZINC SEE CABLES CABLE, ENCODER I/O ENCLOSURE, FLUID MODULE CONNECTOR, FLUID MODULE POWER SOCKET HEAD CAP SCREW, M4 X 0.7 X 16 LG, BO STANDOFF, KEYSTONE BULKHEAD CONNECTOR,...
Page 156: Is30 O-Rings And Seals
24.1 IS30 FLUID MODULE O-RINGS AND SEALS See next page for part numbers, descriptions and quantities. www.carlisleft.com IS30 User Manual 347492EN Rev A Page 156 of 192...
Page 157 24.1 IS30 FLUID MODULE O-RINGS AND SEALS ITEM USED ON (PER MODULE) O-RING, INLET FITTING, FILTER MODULE, FLOWMETER, 347505 PREHEATER, BURST DISK, CHECK VALVE, RECIRCULATION VALVE, (8 PK) 347506 SEAL, TEMPERATURE SENSOR (2 PK) 347507 O-RING, PRESSURE SENSOR (4 PK) 347508 O-RING, FILTER, BALL VALVE (3 PK) 347566...
Page 158: Is30 Control Module Items
25.0 IS30 CONTROL MODULE ITEMS www.carlisleft.com IS30 User Manual 347492EN Rev A Page 158 of 192...
Page 159 25.0 IS30 CONTROL MODULE ITEMS (Continued) www.carlisleft.com IS30 User Manual 347492EN Rev A Page 159 of 192...
Page 160 NOTE: Items showing NA for part number are not offered as a standard spare part. These items are not expected to fail, or can be acquired from local hardware outlets. If needed, they can be special ordered from Carlisle through authorized Carlisle Distributors.
Page 161 NOTE: Items showing NA for part number are not offered as a standard spare part. These items are not expected to fail, or can be acquired from local hardware outlets. If needed, they can be special ordered from Carlisle through authorized Carlisle Distributors.
Page 162: Is30 Cables
26.0 IS30 CABLES (Refer to wiring diagrams for CBL number) Cable Number Description CBL2007 347633 A -ISO ZONE 1 HOSE HEAT CBL2010 347634 B-RES ZONE 1 HOSE HEAT CBL2014 347635 B-RES ZONE 1 HOSE HEAT CBL2017 347636 B-RES ZONE 2 HOSE HEAT CBL3017 347637 HOSE MASTER MODEM POWER...
Page 163: Is30 Wiring Diagrams
27.0 IS30 WIRING DIAGRAMS www.carlisleft.com IS30 User Manual 347492EN Rev A Page 163 of 192...
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Page 187: Remote Access
Remote access to IntelliSpray systems is a simple two step process that requires a computer, tablet, or phone equipped with a web browser. Carlisle Authorized Service Providers and/or trained Rig Administrators provide username and password access to both the ISC and individual IS40s. Users or Rig Owners can also disable or enable Remote Access from the System Settings screen on the IS40.
Page 188: Warranty Information
28.0 REMOTE ACCESS (Continued) Each IntelliSpray Proportioner is factory equipped with an internal cellular modem that enables remote access for operating, monitoring, updating, and/or servicing the system. Access by registered users (see previous page) is via any computer, phone, or tablet equipped with a standard browser (e.g. IE, Chrome, Safari). The cellular modem also allows users to email Job Reports and performance data to selected recipients.
Page 189: Cb Test Certificate
Proportioner. All parties can be connected to a Proportioner simultaneously if required to resolve issues or answer questions. Carlisle Engineer (Third Level Support) Regional Carlisle Field Specialist (Second Level Support) Distributor Service Tech (First level support)
Page 190 ONE YEAR, unless specified otherwise, from the date of sale from an authorized Carlisle Fluid Technologies distributor to the original end-user. Carlisle Fluid Technologies will repair or replace any part of the equipment determined by Carlisle Fluid Technologies to be defective...
Page 191: Declaration Of Conformity
Notified body details and role: TÜV SÜD America Inc. 141 14th St NW New Brighton, MN 55112 This Declaration of Conformity / Incorporation Carlisle Fluid Technologies Inc. is issued under the sole responsibility of the 16430 N Scottsdale manufacturer: Scottsdale, AZ 85254 Representative authorised to compile the Sales and Marketing Director.
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