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CHAPTER 6 BRAKES
INSPECTION
Inspect caliper body for nicks, scratches or worn.
Replace caliper as an assembly if any problem
exists.
INSTALLATION
1. Install caliper on hub strut, Apply Loctite™ 243 to
screw threads and Install new bolts.
Front Caliper Mounting Bolt Torque
18 ft. lbs. (25 Nm )
2. Install brake hose and tighten to specified
torque.
Banjo Bolt Torque: 15 ft. lbs. (21 Nm)
NOTE: If new brake pads are installed, it is
recommended that a burnishing procedure be
performed after installation of new brake pads to
extend service life and reduce noise. Start machine
and slowly increase speed to 30 mph. Gradually
apply brakes to stop machine. Repeat procedure 10
times.
6.12 REAR BRAKE PAD REMOVAL/ INSPECTION / INSTALLATION
NOTE: The brake pads should be replaced as a set.
REMOVAL
1. Elevate and support rear of CUV safely.
CAUTION:
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur if machine tips or
falls.
2. Remove the rear wheel.
3. Remove the two caliper bolts and lift caliper off of
disc.
NOTE: When removing caliper, be careful not to
damage brake line. Support caliper so as not to kink
or bend brake line.
4. Push caliper piston into caliper bore slowly using
a C-clamp or locking pliers with pads installed.
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid
reservoir when piston is pushed back into caliper.
T-Boss 550 SERVICE MANUAL20.0
CHAPTER 7
BRAKES
PAGE. 7- 11
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