HAKO Sweepmaster 980 R Instruction Manual
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HAKO Sweepmaster 980 R Instruction Manual

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Instruction Manual
Hako-Jonas 980 E/EH (6502.40/6502.60)
Sweepmaster B980 R/RH /6502.40/6502.60)

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Summary of Contents for HAKO Sweepmaster 980 R

  • Page 1 Instruction Manual Hako-Jonas 980 E/EH (6502.40/6502.60) Sweepmaster B980 R/RH /6502.40/6502.60)
  • Page 2 Please be advised explicity that It is our desire that good characteris- we cannot accept any legal issus trics of the Hako-Jonas 980 E/EH out of the contents of this maual. Sweepmaster B980 R/RH should justify the confidence you de- It repair work has to be perfor- monstrated by making this purchase.
  • Page 3 The Hako-Jonas 980 E/EH sweeper caused by fitting parts or accessories Sweepmaster B980 R/RH sweeper has been exclusively designed for col- without Hako's prior and explicit con- lecting dry and moist matter from floor sent or by non-compliance with the maintenance instructions.

  • Page 4: Table Of Contents

    1.2.1 Generally Applicable Symbols 3.1.3 Setting Other Battery Types Sealing Strips for Broom Compart- Plug Connection Coding Labels at the Machine ment 1.3.1 Hako-Jonas 980 E/EH Signs Sweepm. B980 R/RH Signs Folding Apron Adjustment First Operation Operation/Safety Information Replace Side Brush...
  • Page 5 Contents Special Equipment EC Decalartion of Conformity according to Directive 98/37/EG 59 Maintenance Document...

  • Page 6: Safety Information

    Manual aside without reading it Before commencing work, the opera- even if you used similar sweepers tor has to make sure that the Hako- before. Take the time to read them Sweep- Jonas 980 E/EH and its accessories now and save time later.

  • Page 7: Safety And Warning Symbols

    CAUTION the machine important information on handling the Hako-Jonas in order to machine in order to maintain operability Ecological hazard the environment due to use of substances representing an inherent danger to...

  • Page 8: Labels At The Machine

    Missing or illegible stickers have to be replaced. Noise performance (7) Folding apron (1) Key switch (5) 82 dB (A) 980 E B980 R B980 RH 82 dB (A) 980 EH Parking brake (2) Hako nameplate, front and rear (3) Fig.1...
  • Page 9 Safty Information 1.3.1 Hako-Jonas 980 E/EH Signs 24V label (8) Cylinder broom wearing take-up (11) Sweepmaster B980 R/RH Signs Battery charging (9) The label is located under the seat hood. Nameplate (12) Rotating parts (10) Fig.2 Safety and information signs...
  • Page 10 Safty Information Hako-Jonas 980 E/EH Signs Hako-Jonas type name (14) Pinching hazard (16) Sweepmaster B980 R/RH Signs Sweepmaster Continued High-pressure cleaner (13) Sweepmaster B980 R Sweepmaster B980 RH Hydraulic fluid (17) Do not clean by means of high pressure cleaner or va- pour jet.

  • Page 11: Operation/Safety Information

    Safty Information Never leave the machine unattended 1.4 Operation/Safety Information Compared to four-wheeled before the motors are off and the ma- vehicles, driving stability of Vacuum sweepers may be run by qua- chine is protected against unintended three-wheeled vehicles is lified personnel only;...

  • Page 12: Cleaning Information

    The machine is splash-proof (IPX3). Proceed to filter shaking on- ly after having closed the dirt hopper. Do not clean the Hako-Jo- Sweepmaster Do not open the hood with nas 980 E and EH by means B980 R and RH by means the machine running.

  • Page 13: Maintenance Instructions

    Safty Information 1.6 Maintenance Instructions Before changing wheels When handling lubrica- protect the machine against ting agents, the appli- A good approach to prevention of acci- rolling by placing wedges. cable regulations for dents is proper maintenance of the Proceed to wheel changing protection of the envi- machine.
  • Page 14 Spilled (straight) battery are charged to avoid dama- the Hako-Jonas 980 E and Sweepmaster B980 R acid must not get into the ging your health. After work and RH.

  • Page 15: Accident Prevention Regulations

    Accident Prevention Regulations BGV D 29 Vehicles According to BGV D 29, the Hako-Jonas 980 E/EH vacuum sweeper has to be inspected for Sweepmaster B980 R/RH safe condition by an authorized expert as required, but not less than once a year.

  • Page 16: Description

    Description The side brushes are used to collect 2.1.2 Hako-Jonas 980 EH Sweepmaster B980 RH Description dirt at borders and to enlarge the wor- king width as well as to increase the 2.1 Functional Description area performance on large surfaces.

  • Page 17: Cylinder Broom

    The fine dusts 700mm and its diameter to 345mm. Wheels sets at the outsides of the filter blades. 2.7.1 Hako-Jonas 980 E Sweepmaster B980 R Front wheel: solid rubber tires In case of heavy dust deve-...

  • Page 18: Brake

    Description Brake Travel Drive Assembly The Hako-Jonas 980 E/EH is equip- The Hako-Jonas 980 E and EH is Sweepmaster B980 R and RH is Sweepmaster B980 R/RH ped with a service brake. equipped with an electric drive assem- This brake has been constructed as bly with continuous regulation.

  • Page 19: Battery Systems

    3 Battery Systems Before commencing any work on the electric system disconnect the battery plug. Qty. Order.-No. Hako-Jonas 980 E / EH Sweepmaster B980 R/RH Do not use open flames when handling batteries and Battery system A: especially when checking the battery acid level.

  • Page 20: Low Discharge Signal Sender

    Battery Systems 3.1.1 Battery Charging Status Indicator 3.1.3 Setting Other Battery Types Low Discharge Signal Sender Upon turning ON by key switch, bat- Have the low discharge sig- tery charging status is shown by dis- nal sender set to other bat- play of green bars (Fig.

  • Page 21: Plug Connection Coding

    Plug case of charger unit: structions of the charger ends together by means of pliers. unit's operating manual. - grey for wet batteries Hako rejects any claim for - green for maintenance-free Press together for assembly warranty on battery dama- Gel batteries...
  • Page 22 Battery Systems...

  • Page 23: First Operation

    Sweepmaster B980 and chargers as prescribed E/EH has been extensively tested and R/RH by Hako. We can grant full submitted to a functional check. warranty only if those units Only qualified personnel of your local are being used.

  • Page 24: Insert Batteries

    - Turn engine off and pull key for electrical connection. - Secure machine by engaging the parking brake. Now the Hako-Jonas 980 E/EH is Sweepmaster B980 R/RH is - Fold back seat hood. operable. - Insert batteries into the battery tray from the top.
  • Page 25 First Operation - Turn machine off and pull key. - Secure machine by actuating par- king brake. - Fold up seat hood - Insert battery - Connect charging plug of the battery connection cable and cable of the charger unit and proceed to initial charging.

  • Page 26: Operation

    Operation 5 Operation Sweepmaster B980 R/RH Controls Hako-Jonas 980 E/EH Controls 1 Actuator for folding apron 2 Service brake lock 3 Service brake/parking brake pedal 4 Drive pedal, reverse 5 Drive pedal, forward 6 Control panel 7 Seat adjustment Fig.9...
  • Page 27 Operation Actuator for folding apron Drive pedal, reverse Seat adjustment to open and close the folding apron to adjust the seat position to dri- for collecting coarse dirt. to change direction to reverse ride vers of different height. and with continuous regulation of Adjust the seat so as to allow the riding speed at the same time.

  • Page 28: Control Panel

    Operation Sweepmaster B980 R/RH Control Hako-Jonas 980 E/EH Control Panel Cylinder broom lever Release (lifted-up disposal) Horn Cover with plug connection for battery/LDS programming Suction fan/shaking system knob Flashlight (optional/6505) Lighting (optional/6506) Lift and lower (lifted-up disposal) Side brush lever...
  • Page 29 The plugged connections "Release Lifted-Up Dispo- sal" key has to be released of the programming cable are located once and pressed again there. Have the programming exe- cuted by a Hako contract dealer with qualified per- sonnel at hand.
  • Page 30 Operation If the yellow pilot lamp (Fig. 9/13) lights, actuate the shaking system (position 2). In this position, the shaking system is operable and proceeds to jolting in 7 repeated intervals. Lighting (optional/6506) to switch the driving headlight ON/OFF. After jolting, the knob is to be kept in position 1 for Suction fan/shaking system about 10 seconds.
  • Page 31 Operation Actuate release key for lif- ted-up disposal and hold before lifting or lowering. 10 Pilot lamp, parking brake (red) 12 Pilot lamp, suction fan (orange) lights upon actuation of the parking lights if the suction fan is not brake activated.
  • Page 32 Operation 13 Pilot lamp, shaking system 14 Key switch (yellow) to switch the machine on and off and Proceed to jolting of the filter system to secure it against unauthorised use. upon lighting of this pilot lamp by actu- ating the knob (Fig. 10/5). The pilot lamp flashes du- ring the shaking procedure and extinguishes after low...

  • Page 33: Empty Dirt Hoppers Of Hako-Jonas 980 E Sweepmaster B980 R

    Operation Empty Dirt Hoppers of Clean dirt hoppers at Sweepmaster B980 R Hako-Jonas 980 E regular intervals. - Fold bow (Fig. 11/3) up = the dirt hoppers (Fig. 11/2) are lowered. Empty Dirt Hopper of - Use the recessed grip (Fig. 11/1) of...
  • Page 34 - Release swinging of the dirt hopper ground before lifting the by release lever (fig. 14/2). hopper. Fig.13 - The Hako Jonas 980 EH away from Sweepmaster B980 RH away from Sweepmaster B980 RH Hako-Jonas 980 EH control panel the disposal container forward drive.
  • Page 35 Operation Observe the information gi- Should the dirt hopper not ven in paragraph 5.2 on be completely emptied after releasing of lifted-up dispo- swinging, proceed to manu- sal. al shaking with the handle (Fig. 12/4). Sweeping is possible only Clean the dirt hopper in re- after the dirt hopper has at- gular intervals.

  • Page 36: Working With The Hako-Jonas Machine

    All con- and safe condition and trols are marked with easy-to-under- comply with the provision If the Hako-Jonas 980 E/EH Sweepmaster B980 R/RH stand symbols that ease familiariza- for safety at work. Do not is not used within the ad- tion.

  • Page 37: Sweep

    Operation 5.5.2 Sweep 5.5.4 Displace - Lower cylinder broom. Make sure that the key switch is in - Release parking brake. neutral position and the side brush - Slowly depress drive pedal until and cylinder broom are lifted up before desired speed has been attained.

  • Page 38: Technical Data

    Technical Data Technical Data Hako-Jonas Sweepmaster 980 E (6502.40) B980 R(6502.40) 980 EH (6502.60) B980 RH(6502.60) Dimensions and weights 1520 1520 Length with side brush 1000 1000 Width without side brush 1120 1120 Width with 1 side brush 1240 1240...
  • Page 39 Technical Data B980 R/RH Hako-Jonas Sweepmaster 980 E (6502.40) B980 R(6502.40) 980 EH (6502.60) B980 RH(6502.60) Filter system m² Filtering surface qty. Plate filter Cylinder broom 345 / 700 345 / 700 Length/diameter Wearing limit 530 +/- 20 500 +/- 20...
  • Page 40 Technical Data Hako-Jonas 980 E (6502.40) Sweepmaster B980 R(6502.40) 980 EH (6502.60) B980 R(6502.60) Tyres Front drive wheel, bandage Ø 300 / 90 Ø 300 / 90 Rear, solid rubber tyres 4.00-4 4.00-4 Electric drive DC / V Service voltage...
  • Page 41 Technical Data 980 E (6502.40) 980 EH (6502.60) Noise emission The sound pressure level measured according to DIN EN ISO 11201 and under standard operating conditions at the operator's ear with - operating status dB (A) fan, cylinder broom and side brush ON amounts to The sound pressure level measured according to DIN EN ISO 3744 under standard operating conditions and dB (A)

  • Page 42: Maintenance/Service

    Maintenance/Service Please contact your local Hako distri- Maintenance/Service Collect spilled oil and butor if you cannot do the maintenan- fuel and provide for ce works as prescribed in the mainte- adequate disposal of Maintenance Instructions nance schedule in-house. He will have these substances.

  • Page 43: Mount/Dismount Cylinder Broom

    Maintenance/Service - Open locks (Fig. 15/2) by enclosed - Remove plate with sealing strip (Fig. Mount/Dismount Cylinder square spanner (counter-clockwise) 16/4) Broom - Remove cover (Fig. 15/1) - Remove cylinder broom by pulling. The cylinder broom is accessible from Before commencing any work on the the left side of the machine and is to electric system disconnect the battery be dismounted as follows:...
  • Page 44 (sweeping track). The sweeping track width is to be Fig.17 - 50mm with the Hako Jonas 980 E Broom adjustment Sweepmaster B980 R - 50mm with the Hako-Jonas 980 EH. Sweepmaster B980 RH - Open seat hood - Loosen handle (Fig.

  • Page 45: Sealing Strips For Broom Compart- Ment

    Maintenance/Service Proceed to adjustment with the battery - Turn engine off and pull key Sealing Strips for Broom Com- - Disconnect battery plug set being mounted. partment - Remove cover (as described in the Height of the front sealing strip (folding In order to assure good function of the paragraph "Mount/Dismount Cylin- apron) cannot be adjusted.

  • Page 46: Replace Side Brush

    Maintenance/Service Proceed in inverse order for mounting Replace Side Brush of the side brush. The side brush is located at the front right of the machine (standard ver- sion). Use the lever (Fig. 10/9) to lift and lower the side brush. The side brush is to be lightly inclined in for- ward and in outward direction.

  • Page 47: Dismount Plate Filter

    Maintenance/Service Dismount Plate Filter Proceed as follows for dismounting of the plate filter: - Open seat hood. - Open quick-release locks (Fig. 21/1). - Remove cover, filter case (Fig. 21/3) - Remove covering hood, plate filter - Loosen fillister head screws (Fig.
  • Page 48 Maintenance/Service Fig.22 1 Detent hook Plate filter 2 Wing screws 3 Frame with electro-motor 4 Opening for detent lever 5 Plate filter...

  • Page 49: Basic Cleaning Of Plate Filter

    Maintenance/Service Basic Cleaning of Plate Filter Hold the plate filter (Fig. 23/1) in verti- cal position and let it fall down from a height of 1 m to the even floor as represented in Fig. 23. Fig.23 1 Plate filter Basic cleaning of plate filter...

  • Page 50: V-Belt Drive

    Maintenance/Service V-Belt Drive Sweepmaster B980 R/RH Hako-Jonas 980 E/EH Tensioning roller Suction fan V-belt (20Hz) V-belt pulley V-belt for cylinder broom and side brush (130 Hz) Side brush V-belt Belt pulley Cylinder broom V-belt Tensioning roller lever Belt pulley 10 Tension spring...

  • Page 51: Replace Cylinder Broom V-Belt

    Maintenance/Service 7.9.1 Replace Cylinder Broom - Remove cover plate Proceed in inverse order for mounting V-Belt - Push side brush in direction of the of the V-belt. machine to detent V-belt (Fig. 24/5) - Turn engine off and pull key. - Remove V-belt (Fig.

  • Page 52: Adjust Steering Chain Tension

    Maintenance/Service 7.11.1 Check Hydraulic Fluid 7.10 Adjust Steering Chain Tension 7.11 Check Hydraulic Fluid and Refill - Turn engine off and pull key Check the condition and function of - Secure machine by engaging par- steering chain every 200 hours of ope- king brake ration.

  • Page 53: Electric System

    Maintenance/Service 7.12 Electric System 7.12.1 Fuses/Relays 1 F2 Pre-fuse (20A) 2 F3 Travel drive assembly control (10A) 3 F4 Control panel indicators (5A) 4 F5 Horn (5A) 5 F6 Control, main motor and LDS (5A) 6 F7 LDS measurement (5A) 7 F8 Lighting (7.5A)

  • Page 54: 2Lifted-Up Disposal Fuses/Relays

    Maintenance/Service 7.12.2 Lifted-Up Disposal Fuses/Relays Lifted-up disposal Lifted-up disposal Lifted-up disposal Lifted-up disposal Relay, lift dirt hopper Relay, lower dirt hopper F 13 Hydraulic unit (30A) Fig.27 Lifted-up disposal fuses/relays...

  • Page 55: Hako-Jonas 980 E/Eh (6502.40/60) Sweepmaster B980 R/Rh Maintenance Schedule

    Maintenance/Service 7.13 Hako-Jonas 980 E/EH Maintenance hours of operation 7.13 Sweepmaster B980 R/RH Maintenance after first Daily every 100 every 200 Schedule (6502.40/60) Check batter acid level and top with distilled water if required (with fully charged battery only) Check acid density of battery...
  • Page 56 Maintenance/Service hours of operation 7.13 Sweepmaster B980 R/RH Maintenance 7.13 Hako-Jonas 980 E/EH Maintenance after first Daily every 100 every 200 Schedule (6502.40/60) Visual check of V-belts Check service/parking brake and re-adjust if required Check filter system for tightness (visual check)
  • Page 57 Special Equipment Special Equipment Designation Description Order no. Solid rubber tyres Set of puncture-safe SE-Superelastic tyres 4.00-4, leaving no traces 6521 (2wheels on rim) L-h side brush system 6507 Protective roof 6504 Flashlight For mounting on protective roof or direct cultivation 6505 Vacuum cleaner 24V version...
  • Page 58 Hako dealer in accordance with the Bat- mum inclination of up to 12 %. < 0,5 m/s² tery Law § 6 and § 8 (BattG)
  • Page 59 EC Directive: Ludger Lüttel declares that the products EN 60335-2-72 Sweepmaster B980 R, Typ 6502.40 Hako Jonas 980 E, Typ: 6502.40 EN 55012 Hako Jonas 980 EH, Typ: 6502.60 Sweepmaster B980 RH, Typ 6502.60 EN 61000-6-2 to which this declaration relates, con- Bad Oldesloe, 27.10.2010...
  • Page 60 Maintenance Document 200 operating hours 300 operating hours 100 operating hours 400 operating hours Maintenance Maintenance Maintenance Maintenance Workshop stamp Workshop stamp Workshop stamp Workshop stamp carried out on __________ carried out on __________ carried out on __________ carried out on __________ at __________ operating hours at __________ operating hours at __________ operating hours...
  • Page 61 Notes...
  • Page 62 Spitzentechnik für eine saubere und schönere Umwelt Superior technology for a cleaner and better environment Hako GmbH · Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (0 45 31) 806-0 · Fax (0 45 31) 806-338...

This manual is also suitable for:

Sweepmaster 980 rh6502.406502.60

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