HAKO Hakomatic 1800 V/LPG Instruction Manual
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HAKO Hakomatic 1800 V/LPG Instruction Manual

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Instruction Manual
Hakomatic 1800 V/LPG (7574.10/20)

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Summary of Contents for HAKO Hakomatic 1800 V/LPG

  • Page 1 Instruction Manual Hakomatic 1800 V/LPG (7574.10/20)

  • Page 2: Table Of Contents

    General Provisions ..7 3.1.1 General ....17 Hako System Maintenance . 34 Provisions for Operation..7 3.1.2 Sweeping Unit .
  • Page 3 Table of Content Hydraulic System ..50 5.14 Squeegee....61 5.9.1 Re-fill Hydraulic Fluid ..51 5.14.1 Remove Squeegee .
  • Page 4 (see chapter "Safety further regulations in vigour concerning Information”). aspects of safety and working medicine Your authorised Hako dealer will be will have to be complied with. pleased to answer further questions re- If modifications to the machine are...
  • Page 5 AG or your freight forwarder confirm The maintenance work has to be perfor- such damage. Mail notification and med by an authorized Hako service waybill to: center and confirmed in the "Mainte- nance certificate" which is the warranty document.

  • Page 6: Safety Information

    Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follo- wing warning symbols: Symbol Hazardous for ... Description DANGER persons and goods...

  • Page 7: General Provisions

    • Persons being trained by qualified • Do not exceed the maximum inclina- stalled. (These include in particular Hako technicians only are authori- tion of 12% for operation rides. Do the engine fairing door). sed to operate, service and repair not exceed the maximum inclination •...

  • Page 8: Maintenance Instructions

    Safety information agent's manufacturer. open the lateral cover for mainte- least). • The Hakomatic 1800 is not designed nance purposes only and after • Spare parts have to equal the techni- for collecting hazardous, inflamma- standstill of machine. cal requirements as specified by the ble or explosive dusts or substances.

  • Page 9: Specific Hazards

    Specific Hazards parts of it. A qualified Hako work- riding. Liquid propellant gas system (LPG) shop only is authorised to replace •...
  • Page 10 Hydraulic system mixture is formed in the cells – Ex- liquid propellant gas system must • Qualified Hako workshops only are plosion hazard! Provide for sufficient not be parked in the vicinity of heat authorised to proceed to works at the ventilation.

  • Page 11: Instructions For Protection Of Environment

    Safety information plode never on the Hakomatic 1800. Tyres • During maintenance and repair work and oil changes, collect all operating • Qualified personnel or qualified media in appropriate reservoirs and workshops only are authorised to provide for disposal according to the proceed to repair work at tyres and Waste Recycling and Disposal Act rims!

  • Page 12: Labels At The Machine

    The following safety and information la- bels are legibly attached to the vehicle. Replace missing or illegible labels im- mediately. Hako nameplate (Fig. 1/1) Liquid discharge only! (Fig. 1/8) Rotating parts at the left/right side of the radiator and at the suction fan of the For all works at the engine: fully open sweeping und the suction unit (Fig.
  • Page 13 Safety information Fig.1 shows LPG variant...

  • Page 14: First Operation

    1800 must be held by a quali- ter Maintenance. 2. Make sure that the engine speed fied person sent by your local Hako 10.Empty dirt hopper, see chapter switch is in idling position. contract dealer.

  • Page 15: Slow Down And Stop

    First Operation Slow Down and Stop 9. Adjust brush ground pressure by re- Load Take the accelerator pedal to neutral gulator (Fig. 8/7). 1. Park machine on a transport vehicle position. The vehicle slows down to 10.If required, switch on lighting or trailer and engage parking brake.

  • Page 16: Tie-Down Points

    First Operation Tie-down points 2.10 Towing Actuate the bypass valve before towing. The front sides of both wheel housings 1. Open engine hood, siehe Abschnitt are equipped with an opening (Fig. 2/2) Do not tow the vehicle for a di- 5.5.1.

  • Page 17: Operation

    Operation Operation Method of Operation 3.1.1 General The Hakomatic 1800 is an automatic large-surface scrubbing machine with integrated sweeping system for efficient dry and wet cleaning of hard floorings. 3.1.2 Sweeping Unit The sweeping unit collects the dirt into a hopper. But before, two side brushes (Fig.

  • Page 18: Scrubbing Unit

    Operation 3.1.4 Scrubbing Unit The suspended scrubbing unit (Fig. 4/1) comprises three hydraulically driven scrubbing brushes, the lateral wipers and a water supply system. 3.1.5 Squeegee The suspended squeegee (Fig. 4/2) comprises the squeegee lift-out system, suction turbine and sealing strips. The- se sealing strips wipe the soiled water off the floor by and a suction turbine takes it into the soiled water tank.

  • Page 19: Control And Display Elements

    Operation Control and Display Elements 3.2.1 Overview 1 Main control panel 2 Left-hand control panel 3 Driver seat 4 Accelerator pedal 5 Brake 6 Parking brake 7 Wearing compensation for cylindri- cal broom 8 Broom ground pressure 9 Valve for gas cylinder 10 Clear water drain valve 11 Clean water sieve 12 Safety stand...
  • Page 20 Operation Overview, continued: 15 Locking for dust filter removal 16 Engine oil dipstick 17 Maintenance indicator for air cleaner 18 Hydraulic fluid level 19 Soiled water drain hose 20 Opening (both sides) for cleaning soiled water tank 21 Fuel filter 22 Fuel tank Fig.6...
  • Page 21 Operation 3.2.2 Main Control Panel 1 Spark sensor pilot lamp (optional) 2 Brake pilot lamp 3 Dust filter pilot lamp 4 Multi-function display 5 Clean water pilot lamp 6 Soiled water pilot lamp 7 Engine temperature pilot lamp 8 Engine speed switch 9 Side brush switch 10 Sweeping mode switch 11 Scrubbing unit switch...
  • Page 22 Operation Multi-function display (Fig. 7/4) Multi-functional display holds indicators for fuel level, battery charge, oil pressu- Spark sensor pilot lamp (Option) Clean water pilot lamp (Fig. 7/5) re, coolant temperature and hourmeter. (Fig. 7/1) Fuel gauge indicates fuel filling level, lights if clean water tank is empty.
  • Page 23 If it does not only with the broom (Fig. 7/10) being extinguish, immediately turn off machi- switched on. ne and inform the Hako service. A flashing pilot lamp indicates a less criti- Scrubbing unit switch (Fig. 7/11) cal error. Inform the Hako service.
  • Page 24 Operation Squeegee switch (Fig. 7/12) Light switch (Fig. 7/14) Hopper flap switch (Fig. 7/17) This switch allows lifting and lowering of to switch the head- and rear lights on to open the dirt hopper flap. If dirt hop- the squeegee and switching on and off and off.
  • Page 25 Operation 3.2.3 Left-hand Control Panel 1 not assigned 2 not assigned Switch for scrubbing unit suction Clean water control (Fig. 8/6) 3 not assigned 4 Switch for dust extraction in fan (Fig. 8/4) This controller is used to adjust one of sweeping mode four stages for clean water supply to the to switch suction fan on and off.

  • Page 26: Controls Of The Machine

    Operation 3.2.4 Controls of the Machine Accelerator pedal (Fig. 5/4) Service brake (Fig. 5/5) The accelerator pedal allows modificati- Release of the accelerator pedal (in for- on of velocity and driving direction. It ward or reverse ride) rapidly slows the may be equally used to slow down and vehicle down to standstill due to the hy- stop the vehicle.
  • Page 27 Operation Liquid propellant gas valve (Fig. 5/9) Clean water sieve (Fig. 5/11) The sieve is located next to the stop val- Comply with the safety instruc- ve and can be removed for cleaning af- tions for liquid propellant gas, ter unscrewing the cap, see see Safety chapter! Risk of in- Maintenance.
  • Page 28 Operation Wearing compensation for side Maintenance indication for air clea- Opening (both sides) for cleaning brushes (Fig. 5/13) ner (Fig. 5/17) soiled water tank (Fig. 5/20) An adjustment device for wearing com- The air cleaner is situated at the right The lid provided on both sides of the pensation of side brushes is located un- engine side.

  • Page 29: Technical Data

    Technical Data Technical Data Dimensions Length 2700 Width 1600 Height 1500 Turning circle 1348 Weights Empty weight (acc. to equipment) 1940 Maximum weight 2500 Axle loads (with a weight of 2450 kg) Front axle load left / right 560 / 530 Rear axle load 1400 Specific wheel load (rear)
  • Page 30 Technical Data Engine Type Petrol engine fuel type LPG/gasoline Oil capacity with oil filter Litres Oil type SAE 15W40 Coolant system: Shell DEXCOOL orTotal COOLELF AUTO SUPRA or Total Litres GLACELF AUTO SUPRA Manufacturer General Motors Maximum power LPG/gasoline 45/52 Cubic capacity 1600 Qty.
  • Page 31 Technical Data Cylindrical broom Length 1050 Diameter Speed 1/min Sweeping track Cylindrical Broom (spare) 1x steel-perlon or polyamide or natural fibre Order-no. 7326/7327/7329 Dirt hopper Lift-up height 1550 Capacity gross Litres Side brushes Diameter Speed 1/min Side brushes (spare) 2x polyamide Order-no.
  • Page 32 Technical Data Scrubbing unit Qty. of brushes Pcs. Brush diameter Brush speed 1/min Brush ground press., stage 1/2/3/4 Off/easy/middle/strong Brush (spare) 3x polyamide or K 180 or SIC PA grain 120 Order-no. 7337/7339/7340 Brush (spare) 3x SIC PA grain 80 or SIC PA grain 46 or wire Order-no.
  • Page 33 Technical Data Electric system Starter battery Noise emission The sound pressure level measured under maximum conditions of use (LwA) according to DIN EN ISO 3744 amounts to: dB (A) The sound pressure level measured (at the ear of the driver) under normal conditions of use (LpA) according to DIN EN ISO 11201 amounts to: dB (A) Vibration...

  • Page 34: Maintenance And Care

    Please contact your lo- To be performed by the customer in ac- of authorised Hako Service Centre in cal Hako Service Centre or Hako con- cordance to the maintenance and care accordance with the machine-specific tract dealer. We cannot be held liable...

  • Page 35: Maintenance Document

    _________________ operatin hours at _________________ operatin hours at _________________ operatin hours at _________________ operatin hours Maintenance Schedule be executed by customer/operator in Hako System Maintenance K the following intervals. The following maintenance works are to...
  • Page 36 Maintenance and Care Intervals To be performed daily weekly Check engine oil level and refill if required Check hydraulic fluid level and refill if required Check engine coolant level and refill if required Engine suction filter: check degree of soiling on maintenance indicator and clean filter element and dust discharge valve if required LPG system: change liquid propellant gas tank if required Engine and hydraulic system: visual check for leakage...
  • Page 37 Maintenance and Care Hako-Systemwartung K The following maintenance works are to be executed by customer/operator in the following intervals. Intervals To be performed daily weekly Check radiator fins and engine cooling and clean if required Check hydraulic fluid radiator fins and clean if required...
  • Page 38 Maintenance and Care Hako System Maintenance I The following maintenance works are to be executed by an authorised Hako Service workshop. Intervals To be performed 50 hours of operation (uniquely) Change engine oil and engine oil filter Change fuel filter (of fuel variant)
  • Page 39 Maintenance and Care Hako System Maintenanc II The following maintenance works are to be executed by an authorised Hako Service workshop at least once yearly. Intervals To be performed every 250 hours of operation Change engine oil and engine oil filter...
  • Page 40 Service workshop at least once yearly. Intervals To be performed every 500 hours of operation Perform maintenance works according to Hako System Maintenance II Engine suction filter: change filter element Change fuel filter (of fuel variant) Check antistatic chain and replace if required...
  • Page 41 Service workshop at least once yearly. Intervals To be performed every 1000 hours of operation Perform maintenance works according to Hako System Maintenance III Engine suction filter: change filter and safety element Change engine coolant Change hydraulic fluid Brake system: change brake shoes...
  • Page 42 Maintenance and Care Engine The engine is located in the rear of the vehicle and is easily accessible for maintenance and care due to a swing frame. 1 Lid 2 Dipstick 3 Oil filter 4 Oil sump 5 Engine frame 6 Lock 7 Left and right access doors 8 Cooling system...

  • Page 43: Open Engine Frame

    Maintenance and Care 5.5.1 Open Engine Frame 5.5.1 2. Place appropriate receptacle under 2. Pull dipstick and wipe with clean drain plug of the oil sump. Do not open engine frame be- cloth. Oil filling with oil filter: 3.5 litres fore engine has cooled down.

  • Page 44: Change Fuel Filter

    5.5.4 Change fuel filter The fuel filter is located at the left engi- ne frame side. Change filter after first 50 hours of operation, then after every 500 hours of operation. 1. Open engine side flap. 2. Loosen fixing screws (Fig. 9/4). 3.
  • Page 45 Maintenance and Care Air Filter The air filter (Fig. 10/1) is located at the right of the engine. Air filter soiling is shown on maintenance indicator (Fig. 10/2). Check maintenance indicator at daily intervals. 1 Air filter 2 Maintenance indicator 3 Brackets 4 Main filter 5 Safety cartridge...

  • Page 46: Remove Main Filter

    Maintenance and Care 5.6.1 Remove Main Filter 5.6.4 Change Main Filter 1. Open engine frame, siehe Abschnitt Change main filter (Fig. 10/4) if dama- 5.5.1. ged or, at the latest, after every 500 2. Loosen brackets (Fig. 10/1) located hours of operation. at the air filter (Fig.
  • Page 47 Maintenance and Care Cooling System The coolant temperature is reduced in the radiator (Fig. 11/3) by a fan (Fig. 11/ 2) . Exceeding coolant temperature will be shown on main control panel. Rotating parts in the near of the fan. Risk of injury! 1 Lid 2 Fan 3 Radiator...

  • Page 48: Clean Radiator

    Maintenance and Care 5.7.1 Clean Radiator 1. Open engine frame, siehe Abschnitt 5. Fill new coolant, see Technical Data Check radiator (Fig. 11/3) at daily inter- 5.5.1. 6. Close lid. vals and clean if required. Dirt deposits 2. Carefully open lid (Fig. 11/1) after 7.

  • Page 49: Liquid Propellant Gas System

    Maintenance and Care Liquid Propellant Gas System Qualified persons only are au- thorised to work at the liquid propellant gas system! Only use parts as released by the manufacturer for installation or replacement of parts of the li- quid propellant gas system! Smoking and handling open flames is prohibited in the near of liquid propellant gas sy-...

  • Page 50: Change Liquid Propellant Gas Tank

    Maintenance and Care 5.8.1 Change Liquid Propellant Gas 5. Connect quick release to liquid pro- Tank pellant gas tank and fix. 6. Fold up lock. Changing gas cylinders in ga- 5.8.2 Change liquid propellant gas rages and below soil level is tank (option) prohibited! Provide for safe 1.

  • Page 51: Hydraulic System

    Maintenance and Care Hydraulic System Qualified persons only are au- thorised to work at the hydrau- lic system! Hydraulic fluid es- caping under high pressure may cause serious injuries! De-pressurise all hydraulic li- nes! Turbid hydraulic fluid is an indicator for water or air pene- trating the hydraulic system! Insufficient or wrong hydraulic fluid causes damages at the...

  • Page 52: Re-Fill Hydraulic Fluid

    Maintenance and Care 5.9.1 Re-fill Hydraulic Fluid wer dirt hopper. Turn engine off and engage parking brake. Caution when draining hot hy- Use prescribed hydraulic fluid 2. Open engine frame, siehe Abschnitt draulic fluid. Risk of injury! type, see Technical Data! 5.5.1.

  • Page 53: Dirt Hopper

    Maintenance and Care 5.10 Dirt Hopper 1 Safety stand 2 Dirt hopper 3 Holding bar 4 Dust filter 5 Lock 6 Front hood Fig.15...

  • Page 54: Clean Dust Filter

    Maintenance and Care 5.10.1 Clean Dust Filter dust filter if required. 5. Use accelerator pedal to slowly and The dust filter is located under the front 2. Safely park vehicle. Turn engine off carefully forward the vehicle until dirt hood. The fine dust raised by the cylind- and engage parking brake.

  • Page 55: Side Brush

    Maintenance and Care 5.11 Side Brush Fig.16 1 Side brush 2 Nuts 3 Adjustment plate 4 Locking plate 5 Safety stand 6 Pins 7 Cord 8 Adjustment block...

  • Page 56: Adjust Inclination Side Brushes

    Maintenance and Care 5.11.1 Adjust Inclination Side Brus- 4. Remove safety stand. Start vehicle 1. Park vehicle on level ground. Turn and lower dirt hopper. engine off and engage parking bra- 5.11.3 Change Side Brushes Replace side brushes if bristles are 2.

  • Page 57: Cylindrical Broom

    Maintenance and Care 5.12 Cylindrical Broom F i g . 1 Adjustment screw 2 Wing nut 3 Cover plate 4 Left side door 5 Cylindrical broom 6 Cylindrical broom seating 7 Driver 8 Star-shape knob...

  • Page 58: Adjust Wearing Compensation Of Cylindrical Broom

    Maintenance and Care 5.12.1 Adjust Wearing Compensati- 5.12.2 Adjust Parallelism of Cylindri- on of Cylindrical Broom cal Broom Check cylindrical broom (Fig. 17/5)for Parallelism of the cylindrical broom has wearing at weekly intervals. In case of been set in the factory. If sweeping pat- wearing or after replacement adjust the tern is out of parallel, re-adjust by screw cylindrical broom as follows:...

  • Page 59: Change Cylindrical Broom

    Maintenance and Care 5.12.3 Change Cylindrical Broom 5.12.4 Change Cylindrical Broom In case of wearing to a bristle length of Apron minimal 35 mm, change cylindrical Check the cylindrical broom apron (Fig. broom. Cylindrical broom is accessible 17/4) at the side doors at weekly inter- from the left side (direction of travel) vals for wearing.

  • Page 60: Scrubbing Unit

    Maintenance and Care 5.13 Scrubbing Unit 1 Wiper 2 Quick release 3 Scrubbing brush 4 Star-shaped knobs for clamping strips 5 Sealing 6 Adjusting srew for inclination 7 Star-shaped knobs for wiper 8 Spring clamping bolt for ground pressure Fig.19...

  • Page 61: Change Scrubbing Brushes

    Maintenance and Care 5.13.1 Change Scrubbing Brushes ping strips (Fig. 19/4) Remove clam- Check the scrubbing brushes (Fig. 19/ ping strips and sealing. 3) for damages at weekly intervals. Re- 6. Turn sealing round or change if re- place scrubbing brushes in case of quired (If turning of sealing strip is wearing to a bristle length of minimal 15 not possible due to its asymmetrical...

  • Page 62: Squeegee

    Maintenance and Care 5.14 Squeegee 1 Squeegee 2 Squeegee lift-out 3 Sealing 4 Star-shaped knobs for squeegee 5 Clamp 6 Star-shaped knobs for seal 7 Support rollers 8 Star-shaped knobs for support roller 9 Wing screws 10 Inclination adjustment screws Fig.20...

  • Page 63: Remove Squeegee

    Maintenance and Care 5.14.1 Remove Squeegee 5.14.3 Adjust Squeegee Adjust height 1. Park vehicle on level ground. Parallel adjustment 1. Park vehicle on level ground and en- 2. Turn engine off and engage parking 1. Park vehicle on level ground. gage parking brake.

  • Page 64: Water Supply

    Maintenance and Care 5.15 Water Supply 1 Soiled water tank 2 Marking 3 Clear water tank 4 Drain hose 5 Plug 6 Drain valve 7 Stop valve 8 Clear water filter 9 Flap Fig.21...

  • Page 65: Fill Clear Water Tank

    Maintenance and Care 5.15.1 Fill Clear Water Tank 5.15.4 Empty Soiled Water Tank 5.15.5 Clean Soiled Water Tank Fill the clear water tank (Fig. 21/1) as Empty the soiled water tank (Fig. 21/1) Clean soiled water tank (Fig. 21/1) at required or upon lighting of the pilot as required or upon lighting of the pilot daily intervals.

  • Page 66: Tyres

    Maintenance and Care 5.16 Tyres 5.16.2 Remove Tyres 5.16.3 Install Tyres Qualified persons only are au- 1. Remove old tyres from rim and thorised to work at tyres! mount new ones. 2. Lower vehicle with car jack. 3. Tighten hexagon flanged nuts with a The following description exclusively re- torque of 135 Nm.

  • Page 67: Electrical System

    Maintenance and Care 5.18 Electrical System 5.18.1 Change Fuse 5.18.2 Change Battery The fusebox (Fig. 23/1) is located in the engine compartment under a cover next To preclude short-circuiting to the battery. and injuries, pull negative lead Remove wing screw and cover. All cur- of battery (Fig.

  • Page 68: Declaration Of Conformity

    The machine may be used only for must be agreed on with your authorized operation on plane areas with a maxi- Hako dealer in accordance with the Bat- mum inclination of up to 13 %. tery Law § 6 and § 8 (BattG)
  • Page 69 EC Declaration of Conformity (corresponds to EC Directive 2006/42/EC) Hako GmbH Reference was made to the following Name of the authorized person who standards and/or norms and/or techni- compiles technical documents for Hamburger Straße 209-239 cal specifications to ensure proper im-...
  • Page 70 Spitzentechnik für eine saubere und schönere Umwelt Superior technology for a cleaner and better environment Hako GmbH · Hamburger Str. 209-239 · D-23843 Bad Oldesloe · (0 45 31) 806-0 · Fax (0 45 31) 806-338...

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