HAKO Sweepmaster B1200 RH Instruction Manual
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HAKO Sweepmaster B1200 RH Instruction Manual

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Sweepmaster B1200 RH (6300.30)

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Summary of Contents for HAKO Sweepmaster B1200 RH

  • Page 1 Instruction manual Sweepmaster B1200 RH (6300.30)

  • Page 2: Introduction

    The warning symbols as used Proper use complies with the applicable basic safe- in this manual identifies items relevant The Sweepmaster B1200 RH is a ty and health requirements stipulated in to safety. Please observe the safety sweeper intended for commercial use the EC Directive (refer to Declaration of provisions (see chapter "Safety Infor-...

  • Page 3: Notes On Warranty

    Any modification carried out at the Upon arrival, check machine for possi- cordance with the symbol with the Sweepmaster B1200 RH and having an ble damages in transit. Follow unpack- crossed out bin, these batteries must influence on the type approval specifi- ing instructions on shipping pallet.

  • Page 4: Driving Licence

    6 km/h or more on, public roads, paths and places has to hold a valid driving licence. A driving licence of the class L is required for driving the Sweepmaster B1200 RH (automotive machine up to a speed of 25km/h).
  • Page 5 Introduction...

  • Page 6: Table Of Contents

    5.6.1 Check Hydraulic Maintenance instructions ..9 Sweepmaster B1200 RH . . . 26 Fluid Level ....55 Specific Hazards ..11 3.2.2 Emtying of the Dirt Hopper.

  • Page 7: Safety Information

    Safety information Safety information Safety and Warning Symbols All paragraphs in this manual referring to your personal safety, the safety of your machine and the environment pro- tection are attributed one of the follow- ing warning symbols: Symbol Hazardous for ... Description Safety Provisions persons and goods...

  • Page 8: General Provisions

    • Persons being trained by qualified cerned, spare have to equal genuine • This machine must not be used as Hako technicians only are autho- spare parts! dust-evacuating machine with dust rised to operate, service and repair •...

  • Page 9: Maintenance Instructions

    • Do not exceed the admissible total maintenance and repair work be- • The machine may be started, run weight and the admissible axle load yond please contact your local Hako and stopped by a person seated on- limits. Check the dirt hopper filling service centre.
  • Page 10 Pull the key. frame. Only Hako-workshops are au- tery. • Proceed to cleaning of the dirt hop- thorized to replace damaged parts. • All liquids escaping under high pres- per in regular intervals to preclude •...

  • Page 11: Specific Hazards

    Safety information • Check hydraulic hoses and lines for • Provide for sufficient ventilation of leakage or damages in regular inter- areas where batteries are charged. – vals. Replace defective hoses and Explosion hazard! lines immediately. Open seat hood by loading the bat- teries.

  • Page 12: Information For Protection Of Environment

    • For safe use of substances inheriting ed to the normal waste. Provide for a danger to health and environment agreement with the Hako contract specific knowledge is required. dealer on return and disposal ac- • During maintenance and repair, all cording to §...

  • Page 13: Labels At The Machine

    Steam cleaner (Fig. 1/8) bels are legibly attached to the vehicle. Replace missing or illegible labels im- mediately. Hako nameplate front (Fig. 1/1) and rear (Fig. 2/1) Brake (Fig. 1/5) Lifted-up disposal function (Fig. 1/9) Vehicle identification number (Fig. 1/2) Parking brake (Fig.
  • Page 14 Pinching hazard (both sides) (Fig. 2/2) Hydraulic fluid (Fig. 2/5) Rise (Fig. 1/10) Type name(Fig. 2/6) Sweeper roller wearing take-up Sweepmaster B1200 RH (Fig. 2/3) Adjust sweeping track side broom (Fig. 1/11) Rotating parts (Fig. 2/4) Maximum speed (Fig. 1/12) and (Fig. 2/...
  • Page 15 Safety information Fig.1...
  • Page 16 Safety information Fig.2...

  • Page 17: First Operation

    0°C or less. the machine must be held by a qualified free from any leakage or damage. person sent by your local Hako contract 2. Open seat hood. Its not possible to switch on the dealer. Your Hako dealer will be in- 3.

  • Page 18: Operation

    First Operation Operation Machine stopping and After work Proceed to the following to set the ma- parking 1. Ride machine to suitable site for chine into operation: 1. Release drive pedal which returns cleaning. 1. Check the machine, see paragraph automatically in neutral position and 2.

  • Page 19: Transport Rides And Towing

    First Operation Transport rides and Towing Transport rides Before transporting the Sweepmaster B1200 RH on other vehicles, engage the parking brake and secure the ma- chine by placing wedges at the wheels and by straps on the tie-down points front (Fig. 3/1) and rear (both sides) (Fig.

  • Page 20: Operation

    Operation Operation Working Procedure General The Sweepmaster B1200 RH sweeper has been exlusively designed for col- lecting dry and moist matter from floor surfaces in e.g. factories, storage build- ings, parking grounds and pedestrian areas. Functional Description The side broom (Fig. 4/1) is used to col-...

  • Page 21: Sweeper Roller

    3.1.3 Steering Steerage is effectuated mechanically from steering wheel to front wheel via chain. This chain is to be re-adjusted as required. Fig.5 Any work at the steering has to be executed by authorized Hako-service-workshop only.

  • Page 22: Filter System Dust Evacuation

    Operation 3.1.4 Filter System Dust Evacuation The filter system is located in the filter case (Fig. 6/1) above the dirt hopper (Fig. 6/2). The suction fan transports the fine dust raised by the sweeper roll- er to the plate filter (Fig. 6/3) where it is separated.

  • Page 23: Brake

    Operation 3.1.6 Brake The Sweepmaster B1200 RH is equipped with a service brake. This brake has been constructed as shoe brake and equally serves as parking brake. It is located in the rear wheels and is actuated via cables. Two special adjustment screws (Fig.

  • Page 24: Operating Elements

    Operation Operating Elements 1 Actuator for folding apron 2 Service brake lock 3 Service brake / parking brake pedal 4 Drive pedal, reverse 5 Drive pedal, forward 6 Control panel 7 Seat adjustment 8 Lever for dirt hopper (lifting-lowering-swinging) Fig.8...

  • Page 25: Control Panel

    Operation Actuator for folding apron (Fig. 8/1) Drive pedal, reverse (Fig. 8/4) Swinging follows without operating of the lever (Fig. 9/1). To open and close the folding apron for To change direction to reverse ride with Simultaneously actuate lever for re- collecting coarse dirt during sweeping contineous regulation of riding speed at lease of lifted-up disposal function, le-...

  • Page 26: Sweepmaster B1200 Rh

    Operation 3.2.1 Control Panel Sweepmaster B1200 RH 1 Sweeper roller lever and release of lifted-up disposal function 2 Side broom lever or rather for side broom and sweeper roller 3 Suction fan / shaking system knob 4 Control lamp, shaking system...
  • Page 27 Operation Activated vacuuming function Deactivated vacuuming function Side broom lever (Fig. 9/2) Shaking system ON (pull knob to stop and then release) To lift and lower the side broom or lower and turn on the side broom and sweep- If the yellow control lamp (Fig. 9/5) Sweeper roller lever er roller in one process (Fig.
  • Page 28 Operation Control lamp, shaking system Control lamp, parking brake (Fig. 9/4) Control lamp, direction indicator (Fig. 9/7) Proceed to jolting of the filter system (Option) ((Fig. 9/5) Lights upon actuation of the parking upon lighting of this control lamp by ac- Indicate, if using the indicator lever, the brake.
  • Page 29 Operation Key switch (Fig. 9/9) Warning light (Option) Side broom left (Option) To switch on and off the machine and to (Fig. 9/12) secure it against unauthorised use. (Fig. 9/14) Use this switch by a technocal defect, if is impossible to move the machine. For special application, fitting of a sec- For safety reason, by activated Lighting flashes ON/OFF.

  • Page 30: Emtying Of The Dirt Hopper

    (Fig. 10/2) in ar- row direction. • Bring dirt hopper for disposal in suit- able height position. • Back the Sweepmaster B1200 RH until the dirt hopper is positioned above the container. • Pull lever for dirt hopper (Fig. 10/1) in arrow direction, dirt hopper is swing- ing in emtying position.
  • Page 31 Operation • Lower dirt hopper as follows: Riding with the lifted dirt hop- The dirt hopper is approved Pull lever for dirt hopper (Fig. 10/1) per reduces stability of the ma- only for max. filling of 130 litres down and simultaneously pull the le- chine significanty.

  • Page 32: Technical Data

    Technical Data Technical Data Dimensions and weights Length with side broom 1998 Width without side broom 1142 Width with 1 side broom 1142 Width with 2 side brooms 1142 Height above driver’s seat 1520 Dead weight Admissible total weight 1395 Driving and sweeping performance Forward speed km/h...
  • Page 33 Technical Data Filter system Filtering surface m² Plate filter peaces Sweeper roller Length / diameter 800 / 430 Wearing limit Speed 1/min 500+/-20 Sweeping track 50+10 Quantity of bristle rows 12 v-shaped Serial bristling Ground clearance of sealing Sealing strips, left / right / rear 1 / 1 / 4 Sealing strip, front lying on the bottom...
  • Page 34 Technical Data Dirt hopper Hopper capacity litre Drive wheels wheel front, solid rubber tyres Wheel bandage: D=300/B=100 Solid rubber tyres (rear) 4.00-8 Hydraulic system Travel drive assembly Haydraulic fluid, e.g. Mobiloil DTE 15 M (or an equivalent oil) Hydraulic tank, capacity litre Fluid filter cartridge order-no.
  • Page 35 Technical Data Noise emission The sound pressure level (L pA ) (at the ear of the operator) mea- sured according to DIN IEC 60335-2-72 under nor-mal working dB (A) conditions: Measurement inaccuracy (K pA ): dB (A) Sound power level (L WAd ) measured according to DIN EN dB (A) 60335-2-72 under maximum working conditions: Sound power level (L WAd ) measured according to DIN EN 2000/...

  • Page 36: Maintenance And Care

    Please contact To be performed by the customer in ac- of authorised Hako Service Centre in your local Hako Service Centre or Hako cordance to the maintenance and care accordance with the machine-specific contract dealer. We cannot be held lia-...

  • Page 37: Maintenance Document

    Maintenance and Care Maintenance document Handing over Hako-System-Maintenance I Hako-System-Maintenance II Hako-System-Maintenance III 50 operating hours 125 operating hours 250 operating hours Upgrade Workshop stamp Workshop stamp Workshop stamp Test drive Handing over to the customer Instruction carried out on:...

  • Page 38: Maintenance Schedule

    Maintenance and Care Maintenance Schedule Hako-System Mainten. Customer The following maintenance works are to be performeded by the customer. Interval Discription of task daily Check dirt hopper (dustbin), and empty if required Operate shaking system Test drive and function test...
  • Page 39 Maintenance and Care Hako-System Maintenance Cus- tomer The following maintenance works are to be performeded by the customer. Interval Discription of task weekly Check acid level, fill up distilled water if required (by end of charge only) Dirt hopper: Check sealing and replace if required...
  • Page 40 Maintenance and Care Hako-System Maintenance I The following maintenance works are to be performeded by authorized Ha- koService-Centre. Interval Discription of task after 50 hours of operation (uniquely) Check sealings at filter system Visual check of V-belts Check hydraulic fluid filter and refill fluid...
  • Page 41 Maintenance and Care Hako-System Maintenance II The following maintenance works are to be performeded by authorized Ha- koService-Centre. Interval Discription of task every 125 hours of operation Clean battery terminals Check service/parking brake and re-adjust if required Check hydraulic fluid level...
  • Page 42 Interval Discription of task every 250 hours of operation Perform maintenance works according to Hako-System Maintenance II Check tension of steering chain and adjust tension if required Check tread of wheels Change plate filter Check lifted-up disposal function (2-hand-operation)
  • Page 43 Interval Discription of task every 500 hours of operation Perform maintenance works according to Hako-System Maintenance II and III Change hydraulic fluid and filter Check fixing screws (brake, steering wheel and lifted up disposal) and tighten if required (Safety check)

  • Page 44: Battery System

    Maintenance and Care Battery System Befor commencing any work on the electric system discon- nect the battery plug. Do not use open flames when handling batteries and espe- cially when checking zhe bat- tery acid level. Provide for suf- ficient ventilation in rooms where batteries are charged.

  • Page 45: Low Discharge Signal Sender

    Maintenance and Care 5.4.1 Low Discharge Signal Sender 5.4.2 Battery Charging Status 5.4.3 Hourmeter Indicator The operating hours of the machine ap- Upon turning ON by key switch, battery pear in the display (Fig. 11/2); the hour- charging status is shown by display of meter will count only during working or green bars (Fig.

  • Page 46: Plug Connection Coding

    The charger unit’s plugs are/will be cod- Hako rejects any claim for war- ed in the factory according to the char- ranty on battery damges acteristics curve and changing the caused by unfulfilled initial characteristic curve (according to the charging.
  • Page 47 Maintenance and Care...

  • Page 48: Batterie Einsetzen

    • After charging of the batteries, con- nect charger plug and device plug for electrical connection (Fig. 13/1) . Fig.13 Now the Sweepmaster B1200 RH is op- erable. If the battery type setting at the LDS should be incorrect, have...
  • Page 49 Maintenance and Care 24 V/420 Ah tray battery, EPzS mit Aquamatik • Turn machine off and pull key. • Secure machine by actuating park- ing brake. • Fold up seat hood. • Insert battery. • Connect charging plug of the battery connection cable and cable of the charger unit and proceed to initial charging.

  • Page 50: Sweeper Unit

    Maintenance and Care Sweeper Unit 5.5.1 Mount/Dismount Sweeper Roller The sweeper roller is accessible from the left side of the machine and is to be dismounted as follows: • Lower sweeper roller • Pull key switch and protect by en- gaging parking brake.

  • Page 51: Adjust Sweeping Track

    • Lower sweeper roller and let it run dry. • Lift sweeper roller and forward the Sweepmaster B1200 RH a bit. With the correct sweeper adjustment the prallel sweeping marks have to be appear on the floor (sweeping...

  • Page 52: Sealing Strips For Broom Compartment

    Maintenance and Care 5.5.3 Sealing Strips for 5.5.4 Replace Side Broom Broom Compartment The side broom is located at the front In order to assure good function of the right of the machine (standard version). sweeper, a perfect condition of the seal- Use the lever (chapter 3.2.1, Fig.

  • Page 53: Dismount Plate Filter

    Maintenance and Care 5.5.5 Dismount Plate Filter Proceed as follows for dismounting of the plate filter: • Turn machine off and pull key switch. • Secure machine by engaging park- ing brake. • Open quick-release locks (Fig. 18/1) and remove cover (Fig. 18/2). •...

  • Page 54: Basic Cleaning Of Plate Filter

    Maintenance and Care 5.5.6 Basic Cleaning of Plate Filter Hold the plate filter (Fig. 19/1) in vertical position and drop it drom a height aof approx. 1m to the even floor as repre- sented in (Fig. 19/). The soiled side of the plate fil- ter points to the bottom.

  • Page 55: Hydraulic System

    We recommend having all oth- er works at the hydraulic sys- tem done by a authorized Hako-service-workshop. 5.6.1 Check Hydraulic Fluid Level • Turn machine off and pull key switch. • Secure machine by engaging park- ing brake.

  • Page 56: Refill Hydraulic Fluid

    Maintenance and Care • Pull dipstick (Fig. 20/3) and check 5.6.3 Change Hydraulic Filter the hydraulic fluid level, refill if re- Change the hydraulic filter according to quired. maintenance schedule. For change hydraulic filter proceed as follows: 5.6.2 Refill Hydraulic Fluid •...

  • Page 57: Change Hydraulic Fluid

    Maintenance and Care 5.6.4 Change Hydraulic Fluid Change the hydraulic fluid according to maintenance schedule. For change hydraulic fluid proceed as follows: • Move up the dirt hopper (Fig. 22/1). • Turn machine off and pull key switch. • Secure machine by engaging park- ing brake.

  • Page 58: V-Belt Drive

    Maintenance and Care V-Belt Drive 1) Suction fan V-belt (75 Hz) 2) Tensioning device for suction fan 3) Hydraulic pump B-belt 4) Tensioning device for hydraulic pump (150 Hz) 5) V-belt for sweeper roller (75 Hz) 6) Tensioning lever for sweeper roller 7) V-belt for sweeper roller drive (90 Hz) 8) Tensioning device for sweeper roller drive...

  • Page 59: Electric System

    Maintenance and Care Electric System F1 Drive(160A) F2 Key switch(15A) F3 Drive unit(10A) F4 Battery charging status (5A) F5 Horn/Side broom left (Option) (7.5A) F6 Horn Side broom (Option) (2A) F7 Filter control/Control unit Shaking motor (Option) (5A) F8 Dust fan (30A), Option F10 Floodlight/Rear light (10A) (Option) F11 Floodlight/Warning light (11A) (Option)
  • Page 60 Maintenance and Care K1 Main protection Drive K2 Control circuit K3 Sweeper roller motor K4 Suction fan motor/Lifted-up dispos- K7 On-delay Filter control K8 Shaking motor K9 Electric lighting (Option) K10 Flashing light relay (Option) Fig.25...

  • Page 61: Special Equipment And Spare Parts

    Maintenance and Care Special Equipment and Spare Parts Designation Description Order no.. Protective roof For Hako Jonas 1200 6304 Side broom system left With deflector plate, without brush 6315 Rotating beacon For mounting on the protective roof 6307 Rotating beacon...
  • Page 62 Maintenance and Care Designation Description Order no.. Side broom PES bristling (PA 2) 6423 Side broom PES bristling (PA 1.5) 6414...

  • Page 63: Ec-Declaration Of Conformity

    Hako GmbH For the relevant implementation of the Name of the person authorised for safety and health requirements men- Hako to compile the technical file: Hamburger Straße 209-239 tioned in the Directives, the following D-23843 Bad Oldesloe standard (s) and / or technical specifica- Ludger Lüttel...
  • Page 64 Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a Cleaner, Better Environment · · Hako GmbH Hamburger Str. 209-239 D-23843 Bad Oldesloe ·  +49 4531 806-0 Fax +49 4531 806-338...

This manual is also suitable for:

6300.30

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