HAKO Sweepmaster P650 (6403.10) Instruction Manual
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HAKO Sweepmaster P650 (6403.10) Instruction Manual

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Sweepmaster P650 (6403.10)
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Summary of Contents for HAKO Sweepmaster P650 (6403.10)

  • Page 1 Instruction Manual Sweepmaster P650 (6403.10) Sweepmaster B650 (6403.20)
  • Page 2 Should you have any questions in re- and observing the operating, mainte- spect of the vehicle or instruction manu- nance and repair conditions prescribed al, your authorized Hako dealer is by the manufacturer. available to provide help at any time.

  • Page 3: Introduction

    Maintenance work our authorized sales partner together Based on the conception, design and must be performed by authorized Hako with the consignment note. construction of the model introduced service centers and confirmed in the onto the market by us, the machine “Maintenance Report”...

  • Page 4: Disposing Of The Machine

    The return and recycling of old batteries must be agreed on with your authorized Hako dealer in accordance with the Bat- tery Law § 6 and § 8 (BattG).

  • Page 5: Table Of Contents

    Rotary brush... . . 49 2.1.3 Checking the oil level Hako system maintenance . . 33 5.8.1 Cleaning the brush space . . 50 (only Sweepmaster P650) . . 17 Maintenance report .
  • Page 6 Table of Content 5.9.2 Emptying the dirt hopper . . . 55 5.9.3 Inserting the dirt hopper ..55 5.9.4 Changing the seals ..55 5.10 Dust vacuum ... . 56 5.10.1 Clearing dust deposits from pan- el air filter during operation.
  • Page 7 Safety Information Safety Information Safety and warning symbols The following warning symbols appear in the instruction manual in those sections in which your safety, the safety of the machine and environment could be affected: Symbol Damage to... Definition Safety information persons Safety symbol to indicate dangerous situations arising or property...

  • Page 8: Safety Information

    • For reasons of safety, always use • Before starting the machine up for personnel trained by Hako technical original spare parts. the first time, the battery to be used experts.

  • Page 9: Maintenance Information

    • Remove the ignition key to prevent completed at your nearest Hako • Always wear heavy duty, non-slip unauthorized use of the machine. service center.

  • Page 10: Particular Risks

    Damaged parts may only electricity. • Wash your hands thoroughly after slamming shut. be changed at an authorized Hako • When working on the electrical service center. working on batteries. system, always disconnect the...
  • Page 11 Safety Information parts, disconnect the power plug im- mediately and have the vehicle checked at an authorized Hako ser- vice center. • The power connection cable must be inspected for signs of damage at regular intervals. If damage is de- tected, the cable must be replace pri- or to further use.

  • Page 12: Environmental Protection

    Safety Information Environmental protection • Sufficient factual knowledge is required in order to use substances which could represent a risk to health and the environment, e.g oil and lubricants. • Observe the applicable laws and local regulations when disposing of waste and cleaning agents, also refer to the Water Resources Act.

  • Page 13: Labels On The Machine

    Safety Information Labels on the machine The following safety and warning labels are attached to the machine where easily legible. Missing or illegible labels must be replaced immediately. Choke (Fig. 1/1) (only Sweepmaster P650) Lock, dirt hopper (Fig. 1/2) Company logo (Fig. 1/3) Fig.
  • Page 14 Safety Information Fig. 2...
  • Page 15 Safety Information Bypass flap (Fig. 2/1) Rating plate (Fig. 2/4) 12 V label (Fig. 2/7) (only Sweepmaster B650) 12 V Only use maintenance-free batteries Wear compensator for side brush (Fig. 2/2) (Fig. 2/5) (only Sweepmaster B650) Wear compensator for rotary brush Oil label (Fig.
  • Page 16 Safety Information Shaking device (Fig. 3/1) Type of machine (Fig. 3/2) Sweepmaster P650 Sweepmaster B650 Lower/Raise side brush (Fig. 3/3) Read and observe the instruction manual (Fig. 3/4) Gradient (Fig. 3/5) Fig. 3...

  • Page 17: Starting Up

    Starting Up Starting Up Before starting up for the first time 2.1.1 Unpacking Remove the packaging, open the fastening straps and take the Sweepmaster from the pallet. For reasons of packaging, the handlebar of the Sweepmaster is pivoted forwards. First of all, pivot the handlebar to its operating position.

  • Page 18: Refueling The Machine (Only Sweepmaster P650)

    Section 5.5.1. Only refuel the machine when environmental laws. Hako assumes no liability for damage to the engine has cooled down. the battery resulting from failing to carry 2.1.3 Checking the oil level Otherwise, any spilled out the initial battery charge properly.

  • Page 19: Instruction

    Carry out the following checks before before putting the machine into service. starting the machine: Only technicians from your local, authorized Hako dealer are allowed to 1. Check the parking space for signs of provide initial instruction on how to use leaks.

  • Page 20: Operation

    Operation Operation Sweepmaster P650 The Sweepmaster P650 is equipped Method of operation with a gasoline engine and is filled with The Sweepmaster is a manually approx. 2.5 l gasoline. operated sweeper machine with a drive Sweepmaster B650 for the dry cleaning of hard floors and To charge the battery, the carpets.

  • Page 21: Operating Elements

    Operation Operating and indicator elements 3.2.1 Operating elements 1 Side brush lever 2 Hood 3 Hood lock 4 Bypass flap 5 Fuel tank cap (only Sweepmaster P650) 6 Choke (only Sweepmaster P650) 7 Recoil starter (only Sweepmaster P650) Fig. 7...
  • Page 22 Operation Side brush lever (Fig. 7/1) Fuel tank cap (Fig. 7/5) Use the lever to lower or raise the side Only for Sweepmaster P650 with brush. gasoline engine. The fuel tank cap Lever forward: Side brush is lowered. closes the fuel tank. Lever to rear: Side brush is raised.
  • Page 23 Operation 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig. 8...
  • Page 24 Operation Drive bar (Fig. 8/1) Charger cable (Fig. 8/5) Dirt hopper lock (Fig. 8/8) The drive bar serves to activate and The charger cable of the To remove the dirt hopper, move the deactivate the wheel drive. The drive Sweepmaster B650 is located in the locking lever to the right (when facing bar must be pulled up towards the recess which also contains the shaking...

  • Page 25: Operating Panel

    Operation 3.2.2 Operating panel Sweepmaster P650 Fig. 9 1 Key switch Key switch positions Key switch (Fig. 9/1) Position 0: Off The key switch serves to secure the Position 1: On (engine ready to start) machine against unauthorized use.
  • Page 26 Operation Sweepmaster B650 1 Key switch 2 Charge control indicator 3 Battery discharge status indicator Key switch (Fig. 10/1) The key switch serves to switch the drive motor on and off and secure the machine against unauthorized use. Key switch positions Position 0: Off Position 1: On (engine on) Charge control indicator (Fig.

  • Page 27: Switching On

    Operation Flashing or individually lit LEDs Operation engages (slight resistance) and then indicate an error status, also pull the starter cord (Fig. 7/7) hard The Sweepmaster must not be refer to the charger instruction and fast to start the engine. used in domestic or office manual.

  • Page 28: Accelerating

    Operation 3.3.2 Accelerating 3.3.3 Stopping 3.3.4 Vacuumsweeping When the engine is running: 1. Release the drive bar (Fig. 11/1). Ensure sufficient ventilation 1. Use your fingers to pull the drive bar The machine decelerates and when sweeping indoors! (Fig. 11/1) against the handlebar comes to a stop.

  • Page 29: Switching Off

    Operation 3.3.5 Switching off 4. Lower the side brush: Move the lever 8. Check the contents of the dirt hopper (Fig. 7/1) forwards. regularly and empty as necessary, Turn the key switch to Position 0. 5. Accelerating: pull the drive bar up, refer to paragraph ”Emptying the dirt Remove the ignition key when refer to paragraph 3.3.2.

  • Page 30: After Finishing Work

    Operation 3.3.6 After finishing work Emptying the dirt hopper Observe the applicable laws 1. Operate the shaking device. and local regulations when 1. Move the locking lever (Fig. 8/8) to 2. Empty the dirt hopper. disposing of waste. the right (looking to the front) and, at 3.

  • Page 31: Function Faults

    (only Sweepmaster B650). Start the machine. If the fault occurs again, contact a Hako service Please refer to the spare parts center. catalogue on our internet site at www.hako.com for...

  • Page 32: Technical Data

    Technical Data Technical Data Machine length Machine height (handlebar folded forward) Machine width (including side brush) Working width (with / without side brush) 71 / 51 Rotary brush width Rotary brush diameter Side brush diameter Theoretical area coverage (with / without side brush) m²/h 3525 / 2525 Sweeping speed...
  • Page 33 Technical Data Sweepmaster P650 Sweepmaster B650 Noise emission values The sound pressure level (LpA) (at the ear of the operator) mea- sured according to DIN IEC 60335-2-72 under normal working conditions is: dB (A) Measurement inaccuracy (KpA): dB (A) The sound power level (LwAd) measured according to DIN EN 60335-2-72 under normal working conditions is: dB (A) Vibration values...

  • Page 34: Maintenance And Service

    Hako one-off system maintenance Hako system maintenance The Hako system maintenance: After the first four weeks or the first 20 Service • ensures that the Hako machine is operating hours. General information always ready for operation It is essential to pay attention...

  • Page 35: Maintenance Report

    Maintenance and Service Maintenance report Handover Hako system maintenance Hako system maintenance I Hako system maintenance II/S after 4 weeks six-monthly annually Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer Instruction completed on: completed on: completed on:...

  • Page 36: Maintenance Plan

    Maintenance and Service Maintenance Plan The following maintenance work must maintenance intervals must be Hako system maintenance, be completed by the customer. The observed. customer Interval Activity Daily Weekly Check the battery charge, recharge if necessary (only Sweepmaster B650) Check the engine oil level, refill engine oil if necessary...
  • Page 37 The following maintenance work must Interval Activity Six-monthly All the maintenance work in accordance with the weekly Hako system maintenance customer Check the drive belt for signs of wear and its tension, replace or readjust as necessary Engine oil change (only Sweepmaster P650)
  • Page 38 Interval Activity Annually All maintenance work in accordance with Hako system maintenance I Check the function of the operating panel Check thew function of the on-board charger (only Sweepmaster B650) Check the Bowden cables for signs of wear; change, if necessary Check the suction turbine for signs of wear;...

  • Page 39: Engine

    Maintenance and Service Engine Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Remove the ignition key. 1 Spark plug cable 2 Screw plug with dipstick and oil fill- ing neck 3 Oil drain bolt 4 Vessel for engine oil change...

  • Page 40: Checking The Engine Oil Level 39 5.4.2 Refilling Engine Oil

    Maintenance and Service 5.4.3 Changing/Draining the engine 5.4.1 Checking the engine oil level 5.4.2 Refilling engine oil 1. Park the machine on a level piece of Only use SAE 15 W 40 engine oil change ground. oil. The engine has a max. Change the oil when the 2.

  • Page 41: Oil Sensor

    Maintenance and Service 5.4.4 Oil sensor 5.4.6 Cleaning the air filter 5.4.7 Installing the air filter The oil sensor (Fig. 14/10) installed 1. Disassemble the air filter, 1. Install the cleaned or new air filter serves as a safety feature to protect the refer to paragraph 5.4.5.

  • Page 42: Battery System

    Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Only batteries approved by Hako may be used. Batteries may only be handled and changed by properly skilled maintenance personnel. Only maintenance-free batteries may be used.

  • Page 43: Charging Battery

    While the battery is charging, the supplementary sheet Hako assumes no liability for charge control indicator lights up in the 88-60-2556 "Information on damage to the battery caused operating panel (Fig. 15/3), refer to Drive Batteries“.

  • Page 44: Inserting Batteries

    Section 2.1.4. open or damage batteries. Never touch, free batteries approved by inhale or swallow the content matter of Hako may be installed at the Sparks could be produced batteries. Health hazard! Do not allow prescribed position. when connecting the battery! batteries to pollute the environment.

  • Page 45: Drives

    Maintenance and Service Drives 1 Suction turbine fan 2 Belt drive for rotary brush and machine drive 3 Drive shaft (for rotary brush, side brush and machine drive) 4 Belt drive for side brush and rotary brush 5 Tension pulley for rotary brush drive 6 Friction wheel crank 7 Screw connection, friction wheel bearing...

  • Page 46: Adjusting The Drive Belt

    Maintenance and Service 5.6.1 Adjusting the drive belt If you notice that the rear wheel shaft is no longer driven properly, it is possible that the tension of the drive belts (Fig. 16/2+8) is no longer sufficient or the running surface of the friction wheel (Fig.
  • Page 47 Maintenance and Service 5. Turn the hexagon nut (Fig. 17/4) so far on the eye bolt (Fig. 17/5) until the tension spring (Fig. 17/2) tensions and the friction wheel retracts 1-2 mm from the drive shaft (Fig. 16/3). 6. Turn the hexagon nuts (Fig. 17/4) one revolution further.

  • Page 48: Side Brush

    Maintenance and Service Side brush 1 Side brush control knob (underneath the hood) 2 Hood 3 Screws, plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine...

  • Page 49: Side Brush Wear, Readjustment

    Maintenance and Service 5.7.1 Side brush wear, 1. Switch the machine off and tip it 2. Remove the screws readjustment back, refer to Figure 19. (Fig. 18/3) from the plastic housing (Fig. 18/4) and remove the plastic 1. Unlock the hood (Fig. 18/2) using a Before tipping the housing (Fig.

  • Page 50: Rotary Brush

    Maintenance and Service Rotary brush Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Remove the ignition key. 1 Rotary brush 2 Rotary brush segment 3 Bore holes 4 Screw 5 Rotary brush shaft 6 Guide pin 7 Seal, dirt hoppers...

  • Page 51: Cleaning The Brush Space

    Maintenance and Service 5.8.1 Cleaning the brush space 5.8.2 Changing the rotary brush Before the Sweepmaster can The brush space with the rotary brush The rotary brush (Fig. 20/1) must be be tipped back, the handlebar (Fig. 20/1) and seals for the dirt hopper checked weekly and changed in the must be adjusted to a vertical (Fig.

  • Page 52: Setting The Sweeping Pattern

    Maintenance and Service 6. Install the battery again in the 6. Open the hood. Sweepmaster B650, refer to Section 7. Adjust the height of the rotary brush 5.5.4. by means of the control knob 7. After changing the rotary brush (Fig.
  • Page 53 Maintenance and Service 1 Side apron, left 2 Screw connection side aprons 3 Rear apron (back rear apron) 4 Screw connection rear apron 5 Side apron, right Fig. 22...
  • Page 54 Maintenance and Service Changing the side aprons Changing the rear aprons 2. Unscrew the screw connections 5. Remove the dirt hopper, refer to (Fig. 22/2) in the side aprons Section 5.9.1. (Fig. 22/1+5). 6. Unscrew the screw connections 3. Change the sealing strips and adjust (Fig.

  • Page 55: Dirt Hopper

    Maintenance and Service Dirt hopper 1 Seal for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Fig.

  • Page 56: Removing The Dirt Hopper

    Maintenance and Service 5.9.1 Removing the dirt hopper 5.9.3 Inserting the dirt hopper 1. Switch the machine off and move the 1. Insert the dirt hopper (Fig. 24/3) lever (Fig. 24/5) for locking the dirt back in the machine from the rear hopper to the right (looking in drive until they perceptibly engage in the direction) and, at the same time,...

  • Page 57: Dust Vacuum

    Maintenance and Service 5.10 Dust vacuum 1 Knurled screws 2 Sealing strip 3 Fan 4 Threaded pin (for top filter cover lock) 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work, set the key switch to Position 0...

  • Page 58: Clearing Dust Deposits From Panel Air Filter During Operation

    Maintenance and Service 5.10.4 Replacing the sealing strips 5.10.1 Clearing dust deposits from 3. Release the bottom filter cover locks: panel air filter during Pivot the hinged locks (Fig. 24/6) If the panel air filter (Fig. 24/5) is operation outwards. removed, check the self-adhesive Clean the panel air filter (Fig.

  • Page 59: Inserting Panel Air Filters

    24/3)! been inserted true to side, refer to paragraph 5.10.5. 4. Repeat this test a certain time after cleaning. If dust continues to escape at the edges of the panel air filter (Fig. 24/5), contact a Hako service center.

  • Page 60: Special Equipment

    Maintenance and Service 5.11 Special equipment Name Description Order no. Carpet kit For cleaning carpets 6460 (only Sweepmaster B650)

  • Page 61: Ec Declaration Of Conformity

    EC Declaration of Conformity (in accordance with EC Directive 2006/42/EC) Hako GmbH Reference was made to the following Name of the authorized person who standards and/or norms and/or compiles technical documents for Hamburger Straße 209-239 technical specifications to ensure Hako:...
  • Page 62 Spitzentechnik für eine saubere und schönere Umwelt · · Hako GmbH Hamburger Str. 209-239 D-23843 Bad Oldesloe · +49 4531 806-0 Fax +49 4531 806-338 ...

This manual is also suitable for:

Sweepmaster b650 (6403.20)

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