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Related Manuals for HAKO Sweepmaster P800
Summary of Contents for HAKO Sweepmaster P800
- Page 1 Instruction Manual Sweepmaster P800 (6404.10) Sweepmaster B800 (6404.20)
- Page 2 Intended use also includes maintaining manual, you can contact your Hako ser- and observing the operating, mainte- vice partner at any time. nance and repair conditions prescribed...
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Page 3: Introduction
Hako service center and confirmed onto the market by us, the machine in the “maintenance logbook”; this complies with the applicable basic safe-... -
Page 4: Intended Use
Introduction Disposing of the machine Hako dealer in accordance with the Bat- tery Act § 6 and § 8. Render the machine inoperable. It must not represent a source of risks to chil- dren. Dispose of the machine in accord- ance with the applicable local regulations. -
Page 5: Table Of Contents
2.1.2 Refueling the engine 5.5.6 Disposing of batteries..43 (only Sweepmaster P800) . . 17 Technical Data ..31 Drives ....44 2.1.3 Checking the oil level... - Page 6 Contents Side brush ....47 Notes ....60 5.7.1 Side brush wear, readjustment .
- Page 7 Safety Information Safety Information Safety and warning symbols The following warning symbols appear in the operating manual in those sections in which your safety, the safety of the machine and environment could be affected: Symbol Damage to ... Definition Safety information persons Safety symbol to indicate dangerous situations arising or property...
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Page 8: Safety Information
(including children) charge routine (only Sweepmaster with limited physical or mental capa- B800). Hako assumes no liability for bilities or persons without sufficient damage to the battery caused by a experience and ability. -
Page 9: Safety And Warning Symbols . 7 1.2 General Information
• Do not let the engine run indoors! switch the engine off and raise the Risk of poisoning (only side brush. Sweepmaster P800)! Ensure • The Sweepmaster P800 can be sufficient ventilation when working used on surfaces with a maximum indoors. gradient of 10%. - Page 10 All other system, always disconnect the sections. Damaged parts may only maintenance work must be battery cable (only Sweepmaster be changed at an authorized Hako completed at your nearest Hako B800). service center. service center. • Batteries may only be handled and •...
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Page 11: Maintenance Information
Otherwise, there is a parts, disconnect the power plug im- risk of explosion! mediately and have the vehicle • Batteries must not be connected or checked at an authorized Hako ser- disconnected when conducting vice center. electricity. • Wash your hands thoroughly after... -
Page 12: Disposing Of The Machine
Water Resources Act. • Observe the applicable laws and local regulations when disposing of waste oil (only Sweepmaster P800). • Used batteries with the recycling symbol must not be disposed of in household waste, refer to paragraph... -
Page 13: Labels On The Machine
Labels on the machine The following safety and warning labels are attached to the machine where easily legible. Missing or illegible labels must be replaced immediately. Choke (Fig. 1/1) (only Sweepmaster P800) Lock, dirt hopper (Fig. 1/2) Company logo (Fig. 1/3) Fig. 1... - Page 14 Safety Information Fig. 2...
- Page 15 Only use maintenance-free batteries Wear compensator for side brush (Fig. 2/2) (Fig. 2/5) (only Sweepmaster B800) Shaking device (Fig. 3/3) Wear compensator for rotary brush (Fig. 2/3) Oil label (Fig. 2/6) (only Sweepmaster P800) Engine oil, only use SAE 15 W 40 .
- Page 16 Safety Information Read and observe the operating manual (Fig. 3/4) Lower/Raise side brush (Fig. 3/5) Fig. 3...
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Page 17: Starting Up
Safety Information Starting Up Before starting up for the first time 2.1.1 Unpacking Remove the packaging, open the fastening straps and take the Sweepmaster from the pallet. For reasons of packaging, the handlebar of the Sweepmaster is pivoted forwards. First of all, pivot the handlebar to its operating position. -
Page 18: (Only Sweepmaster P800)
Section 5.5.1. Only refuel the machine when environmental laws. Hako assumes no liability for damage to the engine has cooled down. the battery resulting from failing to carry 2.1.3 Checking the oil level Otherwise, any spilled out the initial battery charge properly. -
Page 19: Instruction
1. Check the parking space for signs of provide initial instruction on how to use leaks. the machine. The manufacturing plant 2. Only Sweepmaster P800: Check the notifies the dealer immediately after engine oil level with the dipstick and delivering the machine and the dealer refill, if necessary;... -
Page 20: Operation
Safety Information Operation Sweepmaster P800 The Sweepmaster P800 is equipped Method of operation with a gasoline engine and is filled with The Sweepmaster is a manually approx. 2.5 l gasoline. operated sweeper machine with a drive Sweepmaster B800 for the dry cleaning of hard floors and To charge the batteries, the carpets. -
Page 21: Operating
2 Lever for the parking brake 3 Lever for the folding apron 4 Hood 5 Hood lock 6 Bypass flap 7 Fuel tank cap (only Sweepmaster P800) 8 Choke (only Sweepmaster P800) 9 Recoil starter (only Sweepmaster P800) Fig. 7... - Page 22 Hood with lock Fuel tank cap (Fig. 7/7) Use the lever to lower or raise the side (Fig. 7/4) Only for Sweepmaster P800 with brush. gasoline engine. The fuel tank cap Only operate the machine with Lever forward: Side brush is lowered.
- Page 23 Safety Information 1 Drive bar 2 Handlebar 3 Operating panel 4 Wing bolt for handlebar 5 Charger cable 6 Shaking device lever 7 Dirt hopper 8 Dirt hopper lock Fig. 8...
- Page 24 Safety Information Drive bar (Fig. 8/1) Charger cable (Fig. 8/5) Dirt hopper lock (Fig. 8/8) The drive bar serves to activate and The charger cable of the Sweepmaster To remove the dirt hoppers, move the deactivate the wheel drive. The drive B800 is located in the recess which also locking lever to the right (when facing bar must be pulled up towards the...
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Page 25: Operating Panel
Safety Information 3.2.2 Operating panel Sweepmaster P800 Fig. 9 1 Key switch Key switch positions Key switch (Fig. 9/1) Position 0: Off The key switch serves to secure the Position 1: On (engine ready to start) machine against unauthorized use. - Page 26 Safety Information Sweepmaster B800 1 Key switch 2 Charge control indicator 3 Battery discharge status indicator Key switch (Fig. 10/1) The key switch serves to switch the drive motor on and off and secure the machine against unauthorized use. Key switch positions Position 0: Off Position 1: On (engine on) Charge control indicator (Fig.
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Page 27: Switching On
The Sweepmaster must not be Before starting the refer to the charger operating used in domestic or office Sweepmaster P800, pay manual. areas. attention to the following: Battery discharge status (Fig. 10/3) Practice all the operating steps 1. -
Page 28: Accelerating
Safety Information 3.3.2 Accelerating 3.3.3 Stopping 3.3.4 Vacuumsweeping When the engine is running: 1. Release the drive bar (Fig. 11/2). Ensure sufficient ventilation 1. Release the parking brake: Move the The machine decelerates and when sweeping indoors! lever (Fig. 11/1) at the top right of the comes to a stop. -
Page 29: Switching Off
Safety Information 4. Lower the side brush: Move the lever 8. Check the contents of the two dirt 3.3.5 Switching off (Fig. 7/1) forwards. hoppers regularly and empty them Turn the key switch to Position 0. 5. Accelerating: Release the parking as necessary, refer to paragraph Remove the ignition key when brake and pull the drive bar up,... -
Page 30: After Finishing Work
Safety Information 3.3.6 After finishing work Emptying the dirt hoppers Observe the applicable laws 1. Operate the shaking device. and local regulations when 1. Move the locking lever (Fig. 8/8) to 2. Empty the dirt hoppers. disposing of waste. the right (looking to the front) and, at 3. -
Page 31: Loading And Transportation . 29 Function Faults
By fitting the carpet kit on the Ensure that there is sufficient fuel in Sweepmaster B800, the machine is the tank (only Sweepmaster P800) converted for clearing up dry waste or that the batteries are sufficiently from carpets. -
Page 32: Technical Data
60 (2x30) Filter surface m² Power output (Sweepmaster P800 / Sweepmaster B800) 3.3 / 0.75 Weight, ready to use (Sweepmaster P800 / Sweepmaster B800) 122 / 163 Climbing capacity (maximum) Sweepmaster P800 Sweepmaster B800 (for max. 3 minutes) Ambient temperature Sweepmaster P800 ºC... - Page 33 Safety Information Sweepmaster P800 Sweepmaster B800 Noise emission values The sound pressure level (LpA) (at the ear of the operator) mea- sured according to DIN IEC 60335-2-72 under normal working conditions is: dB (A) Measurement inaccuracy (KpA): dB (A) The sound power level (LwAd) measured according to DIN EN...
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Page 34: Maintenance And Service
Hako one-off system maintenance The Hako system maintenance: After the first four weeks or the first 20 Service • ensures that the Hako machine is al- operating hours. General information ways ready for operation (preventive It is essential to pay attention... -
Page 35: Maintenance Report
Safety Information Maintenance report Handover Hako system maintenance Hako system maintenance I Hako system maintenance II/S after 4 weeks six-monthly annually Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer Instruction completed on: completed on: completed on:... -
Page 36: Maintenance Plan
Check sealing strips (1 folding apron, 2 side aprons, 1 rear apron) for wear and clearance, replace if necessary Clean the air filter (only Sweepmaster P800) Check the function of the suction turbine Check the filter system (panel air filter) for leaks... - Page 37 The following maintenance work must Interval Activity Six-monthly All the maintenance work in accordance with the weekly Hako system maintenance customer Check the drive belt for signs of wear and its tension, replace or readjust as necessary Engine oil change (only Sweepmaster P800)
- Page 38 Interval Activity Annually All maintenance work in accordance with Hako system maintenance I Check the function of the operating panel Check thew function of the on-board charger (only Sweepmaster B800) Check the Bowden cables for signs of wear; change, if necessary Check the suction turbine for signs of wear;...
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Page 39: Engine
Safety Information Engine Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Remove the ignition key. 1 Spark plug cable 2 Screw plug with dipstick and oil fill- ing neck 3 Oil drain bolt 4 Vessel for engine oil change (not part of scope of delivery) -
Page 40: Checking The Engine Oil Level
Safety Information 5.4.1 Checking the engine oil level 5.4.2 Refilling engine oil 5.4.3 Changing/Draining the engine 1. Park the machine on a level piece of oil change Only use SAE 15 W 40 engine ground. oil. The engine has a max. Change the oil when the 2. -
Page 41: Disassembling The Air Filter
Safety Information 5.4.4 Oil sensor 5.4.6 Cleaning the air filter 5.4.7 Installing the air filter The new oil sensor installed serves as a 1. Disassemble the air filter, 1. Install the cleaned or new air filter safety feature to protect the engine from refer to paragraph 5.4.5. -
Page 42: Battery System
Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Only batteries approved by Hako may be used. Batteries may only be handled and changed by properly skilled maintenance personnel. Only maintenance-free batteries may be used. -
Page 43: Charging Batteries
While the battery is charging, the supplementary sheet charge routine. Hako assumes charge control indicator lights up in the 88-60-2556 "Information on no liability for damage to the operating panel (Fig. 15/3), refer to Drive Batteries“. -
Page 44: Inserting Batteries
2.1.4. open or damage batteries. Never touch, free batteries approved by inhale or swallow the content matter of Hako may be installed at the Sparks could be produced batteries. Health hazard! Do not allow prescribed position. when connecting the batteries! batteries to pollute the environment. -
Page 45: Drives
Safety Information Drives 1 Suction turbine fan 2 Belt drive for rotary brush and machine drive 3 Drive shaft (for rotary brush, side brush and machine drive) 4 Belt drive for side brush and rotary brush 5 Tension pulley for rotary brush drive 6 Friction wheel crank 7 Screw connection, friction wheel bearing... -
Page 46: Adjusting The Drive Belt
Safety Information 5.6.1 Adjusting the drive belt If you notice that the rear wheel shaft is no longer driven properly, it is possible that the tension of the drive belts (Fig. 16/2+8) is no longer sufficient or the running surface of the friction wheel (Fig. - Page 47 Safety Information 5. Turn the hexagon nut (Fig. 17/4) so far on the eye bolt (Fig. 17/5) until the tension spring (Fig. 17/2) tensions and the friction wheel retracts 1-2 mm from the drive shaft (Fig. 16/3). 6. Turn the hexagon nuts (Fig. 17/4) one revolution further.
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Page 48: Side Brush
Safety Information Side brush 1 Side brush control knob (underneath the hood) 2 Hood 3 Screws, plastic housing 4 Plastic housing 5 Side brush 6 Hexagon head bolt 7 Washer 8 Side brush holder 9 Hexagon nut Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine... -
Page 49: Side Brush Wear, Readjustment
Safety Information 5.7.1 Side brush wear, 1. Switch the machine off and tip it 2. Remove the screws readjustment back, refer to Figure 19. (Fig. 18/3) from the plastic housing (Fig. 18/4) and remove the plastic 1. Unlock the hood (Fig. 18/2) using a Before tipping the housing (Fig. -
Page 50: Rotary Brush
Safety Information Rotary brush Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Remove the ignition key. 1 Rotary brush 2 Rotary brush segment (total of 4 pieces) 3 Bore holes 4 Screw 5 Rotary brush shaft 6 Guide pin... -
Page 51: Cleaning The Brush Space
Safety Information 5.8.1 Cleaning the brush space 5.8.2 Changing the rotary brush Before the Sweepmaster can The brush space with the rotary brush The rotary brush (Fig. 20/1) must be be tipped back, the handlebar (Fig. 20/1) and seals for the dirt checked weekly and changed in the must be adjusted to a vertical hoppers (Fig. -
Page 52: Setting The Sweeping Pattern
Safety Information 6. Install the batteries again in the 6. Open the hood. Sweepmaster B800, refer to Section 7. Adjust the height of the rotary brush 5.5.4. by means of the control knob 7. After changing the rotary brush (Fig. 21/1). (Fig. - Page 53 Safety Information 1 Folding apron (front) 2 Screw connection, folding apron holder 3 Bowden cable folding apron holding attachment 4 Side apron, left 5 Screw connection side aprons 6 Rear apron (back rear apron) 7 Screw connection rear apron 8 Side apron, right Fig.
- Page 54 Safety Information Changing the folding apron Changing the side aprons Changing the rear aprons 2. Unhook the Bowden cable which 9. Unscrew the screw connections 12.Remove the dirt hoppers, refer to raises the folding apron (Fig. 22/3). (Fig. 22/5) in the side aprons Section 5.9.1.
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Page 55: Dirt Hoppers
Safety Information Dirt hoppers 1 Seal for dirt hopper 2 Handle for dirt hopper 3 Dirt hopper 4 Handlebar 5 Locking lever for dirt hopper Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine inadvertently! Fig. -
Page 56: Removing A Dirt Hopper
Safety Information 5.9.1 Removing a dirt hopper 5.9.3 Inserting the dirt hoppers 1. Switch the machine off and move the 1. Insert the dirt hoppers (Fig. 24/3) lever (Fig. 24/5) for locking the dirt back in the machine from the rear hoppers to the right (looking in drive until they perceptibly engage in the direction) and, at the same time,... -
Page 57: Dust Vacuum
Safety Information 5.10 Dust vacuum 1 Knurled screws 2 Sealing strip 3 Fan 4 Threaded pin (for top filter cover lock) 5 Panel air filter 6 Bottom filter cover lock 7 Hood 8 Filter cover 9 Shaking device lever Before starting any maintenance and repair work, set the key switch to Position 0 to prevent starting the machine... -
Page 58: Clearing Dust Deposits From Panel Air Filter During Operation
Safety Information 5.10.1 Clearing dust deposits from 3. Release the bottom filter cover locks: 5.10.4 Replacing the sealing strips panel air filter during Pivot the hinged locks (Fig. 26/6) If the panel air filter (Fig. 26/5) is operation outwards. removed, check the self-adhesive Clean the panel air filter (Fig. -
Page 59: Inserting Panel Air Filters
(Fig. 26/5) has been inserted true to side, refer to paragraph 5.10.5. 4. Repeat this test a certain time after cleaning. If dust continues to escape at the edges of the panel air filter (Fig. 26/5), contact a Hako service center. -
Page 60: Special Equipment
Safety Information 5.11 Special equipment Name Description Order no. Carpet kit For cleaning carpets 6460 (only Sweepmaster B800) -
Page 61: Notes
D-23843 Bad Oldesloe proper implementation of the safety and health requirements in the EC Ludger Lüttel bears sole responsibility for declaring Directives: that the products Sweepmaster P800 EN 60335-2-72 Type: 6404.10 EN 55012 Sweepmaster B800 EN 61000-6-2 Type: 6404.20 to which this declaration relates, Bad Oldesloe, 18.10.2012... -
Page 62: Of Conformity
Advanced Technology for a Cleaner, Better Environment · · Hako GmbH Hamburger Str. 209-239 D-23843 Bad Oldesloe · +49 4531 806-0 Fax +49 4531 806-338...