HAKO 1500 E Instruction Manual
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HAKO 1500 E Instruction Manual

HAKO 1500 E Instruction Manual

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Hako-Jonas 1500 E (6464.40)

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  • Page 1 Instruction Manual Hako-Jonas 1500 E (6464.40)

  • Page 2: Introduction

    The Hako-Jonas 1500 may only be op- Your safety, and that of others, basical- all times. Subject to modification as re- erated, serviced and repaired by per- ly lies in your ability to control and oper- quired by technical advancement.

  • Page 3: Notes On Warranty

    Notes on warranty our authorized sales partner together Hako dealer in accordance with the Bat- The terms defined in the purchase with the consignment note. tery Law § 6 and § 8 (BattG).

  • Page 4: Table Of Contents

    5.7.10 Filter system... . . 61 Maintenance information ..7 Hako system maintenance. . 40 5.7.11 Cleaning the dust filter ..62 Particular risks ... 10 Maintenance report .

  • Page 5: Safety Information

    Safety Information Safety Information Safety and warning symbols All sections related to personal safety, safety of the vehicle and environmental protection are assigned the following symbols throughout the operating man- ual: Symbol Risks to ... Definition Safety information persons Safety information on preventing hazardous situations or property caused by failure to follow instructions or prescribed working procedures accurately or at all.

  • Page 6: General Information

    • Check the operational safety of the trained by Hako technical experts. • Remove the key from the key switch vehicle each time before starting it • Particular attention should be paid to...

  • Page 7: Maintenance Information

    • Pay attention to any persons in the nance work must be completed at Only use the vehicles on level sur- vicinity when emptying the dirt hop- your nearest Hako service center. faces, never on gradients. per. • The maintenance work and mainte- Drive up and down inclines in •...
  • Page 8 • Never leave the batteries in a dis- recognized technical expert in re- • If the Hako-Jonas 1500 is jacked up charged state but recharge them as spect of operational safety, within with a jack, it must be properly sup- soon as possible.
  • Page 9 Adjust- ments and repairs to the brake system may only be completed by specialist workshops approved by Hako or recognized brake service workshops. • Subject the hydraulic system to a thorough inspection regularly! Ad- justment and repair work on the hy-...

  • Page 10: Particular Risks

    – risk of explosion! Particular risks Open the seat cover during the Safety equipment charging process. • Never operate the Hako-Jonas 1500 without effective safety equipment Environmental protection (this includes the side door lock)! • A certain factual expertise is re-...

  • Page 11: Labels On The Vehicle

    Front skirt (Fig. 1/10) Rating plate (Fig. 1/2) High-pressure washer/Steam cleaner Fuses (Fig. 1/11) (Fig. 1/7) Vehicle identification number (Fig. 1/3) 6464xxxxxxxx Sound power / Gradient (Fig. 1/8) Risk of crushing by dirt hopper (Fig. 1/12) Machine model (Fig. 1/4) Hako-Jonas 1500...
  • Page 12 Safety Information Fig.1...
  • Page 13 Safety Information Brush wear compensation (Fig. 2/1) Keep clear of dirt hopper (Fig. 2/2) Hydraulic oil (Fig. 2/3) Risk of crushing by dirt hopper (Fig. 2/4)
  • Page 14 Safety Information Fig.2...

  • Page 15: Operation

    Instructions to operators are required before putting the machine into service. Only technicians from your local autho- rized Hako dealer are allowed to pro- vide initial instruction on the machine. The manufacturing plant will notify the dealer immediately after delivering the vehicle and the dealer will contact you to arrange a date.

  • Page 16: Prior To Starting Up

    Operation Prior to starting up Read the operating instruc- tions concerning the vehicle provided in Chapter 1, ob- served them and familiarize yourself with the operating pro- cedures. 1. Check the parking space for signs of leaks. Hoses, lines and tanks must show no signs of leaks or damage.

  • Page 17: Starting The Vehicle

    Operation Starting the vehicle Pay attention to the following information before starting the vehicle: • For safety reasons, the driver's seat is equipped with a seat contact switch. The vehicle can only be start- ed when the operator is sitting on the driver's seat.
  • Page 18 Operation Procedure to start the vehicle: 1. Make sure that all control levers are off or set to zero. 2. The vehicle's parking brake must be applied (Fig. 4/2). 3. Connect the battery plug (Fig. 4/3) to the device connector. 4.

  • Page 19: Stopping And Switching Off The Vehicle

    Operation Stopping and switching off the vehicle 1. Move the accelerator (Fig. 5/1) slow- ly to its zero setting. The vehicle slows down to a stop. 2. Apply the parking brake (Fig. 5/2) to its end position and lock in place. 3.

  • Page 20: Sweeping Operation

    Operation Sweeping operation 1. Check the vehicle, refer to Section 2.2. 2. Start the vehicle, refer to Section 2.3. 3. Switch on the sweeping function with the button (Fig. 6/A). The rotary brush, side brush and suction turbine are activated. 4.

  • Page 21: Empty The Dirt Hopper

    Operation 2.5.1 Empty the dirt hopper Observe the following safety information before emptying: • Driving the vehicle with the dirt hop- per raised reduces the vehicle's sta- bility. Therefore, only raise the dirt hopper immediately prior to empty- ing it. •...
  • Page 22 Fig.7 5. Pivot the dirt hopper back again by pressing the button (Fig. 7/C). 6. Drive the Hako-Jonas 1500 away from the garbage container and low- er the dirt hopper to its end position using the button (Fig. 7/D). The end...

  • Page 23: Function Faults

    2.6.1 Service code table The following applies when lo- In the case of system errors, a four-digit code and inform your authorized Hako cating and clearing faults: error code appears in the left-hand op- dealer. When the cause has been...
  • Page 24 Operation Error code Cause Solution 2.4.5.1. Fan motor too hot: Foreign bodies in belt drive or Clear any foreign bodies, replace filter extractor fan, defective filter - flow of air too large 3.1.6.2. Agitating motor, side brush, rotary brush functions Replace the defective fuse switched off, individually or all: A safety fuse on module 3E/Code A (A2) s defective...

  • Page 25: Transporting

    Operation Transporting In order to transport the vehicle on a loading space, apply the parking brake and also secure the vehicle using straps at both front lashing points (Fig. 8/1) and the two rear lashing points (Fig. 8/2) which are located in the wheel case.

  • Page 26: Operation

    Operation Operation Method of operation General information The Hako-Jonas 1500 is a sweeping vehicle exclusively designed for sweep- ing up dry and wet waste from floor sur- faces as in production plants, warehouses, car parks and pedestrian precincts. Sweeping The side brush (Fig. 9/1) sweeps the dirt directly into the pick-up path (Fig.

  • Page 27: Operating Elements

    Operation Operating elements 3.2.1 Operating panel A 1 Not used 2 Not used 3 Control lamp for parking brake 4 Control lamp for service indicator 5 Operating hour counter / Service code 6 Charge status indicator 7 Not used 8 Button to raise the dirt hopper 9 Button to pivot the dirt hopper for emptying 10 Button to pivot the dirt hopper back...
  • Page 28 After switching on the key switch, all the Clear the fault or note down the service lamps light up if the battery is fully code and inform your authorized Hako charged. As the battery is discharged dealer. After clearing the fault, acknowl-...
  • Page 29 Operation Button to pivot the dirt hopper back (Fig. 10/10) It serves to pivot the dirt hopper hori- zontal because it can only be lowered when in a horizontal position. The con- Button to raise dirt hopper (Fig. 10/8) Button for filter agitation system It serves to raise the dirt hopper.
  • Page 30 Operation Button for suction turbine Button for sweeping functions (Fig. 10/15) (Fig. 10/13) It serves to switch the sweeping opera- It serves to switch the suction turbine on tions on and off. The rotary brush, side and off. When the suction turbine is brush and suction turbine are switched switched on, the control lamp in the but- on and off.

  • Page 31: Operating Panel B

    Operation 3.2.2 Operating panel B 1 Key switch 2 Not used 3 Not used 4 Horn switch 5 Switch for parking light/driving lights (option) 6 Switch for hazard lights (option) 7 Switch for flashing beacon (option) 8 Switch for drive direction indicator with control lamp (option) Fig.11...
  • Page 32 Operation Switch for horn (Fig. 11/4) Switch for drive direction indicator An acoustic signal is issued on actuat- with control lamp (option) (Fig. 11/8) ing the switch. The switch serves to select the driving direction: To change the driving direction, stop Switch for parking light/driving Key switch (Fig.

  • Page 33: Operating Elements On The Vehicle

    Operation 3.2.3 Operating elements on the Service brake and parking brake Pedal for rotary brush pressure The service brake (Fig. 13/1) actuates The pedal (Fig. 14/1) serves to increase vehicle the mechanical drum brakes which act the rotary brush pressure applied on the Accelerators They serve for driving forward and in re- on the two rear wheels.
  • Page 34 Operation Pedal for front skirt Crank for setting the sweeping Locking the seat console The pedal (Fig. 15/1) can be used to For reasons of safety, the seat console pattern raise the front skirt in the case of larger is equipped with a lock (Fig. 17/1) (only The crank (Fig.
  • Page 35 Operation Checking the dirt hopper Filter system lock The dirt hopper is provided with an The filter system is above the dirt hop- opening in order to throw in waste col- per. The cover of the filter system is se- lected manually.
  • Page 36 Operation Driver's seat The driver's seat (Fig. 20/1) must be ad- justed so that the driver is seated com- fortably and can reach all the operating elements with ease. • The seat suspension can be adapted to the driver's weight (50 to 120 kg) using the handwheel (A).

  • Page 37: Technical Data

    Technical Data Technical Data Dimensions and weight Length 2260 Width with/without left-hand side brush 1320/1360 Height with/without protective roof 1751/1985 Dead weight 1560 Permissible total weight 2350 Driving and sweeping performance Driving speed - forwards Driving speed - reverse Max. sweeping speed Theoretical sweeping performance with/without left-hand m²/h 10160/7360...
  • Page 38 Technical Data Dirt hopper and filter system Dirt hopper volume Liter Filter surface m² Side brushes Diameter Speed Max. 95 Wheels Tires, front (wheel rims: diameter/width) 310/120 Tires, rear 4.00-8 Hydraulic system Hydraulic oil, e.g. Mobiloil DTE 25M or DTE 10 Excel46 Tank volume Liter Electrical installation...
  • Page 39 Technical Data Noise emission values The sound pressure level (LpA) (at the ear of the operator) mea- sured according to DIN IEC 60335-2-72 under normal working conditions is: dB (A) Measurement inaccuracy (KpA): dB (A) The sound power level (LwAd) measured according to EN 60335-2-72 under normal under working conditions is: dB (A) The sound power level (LwAd) measured according to 2000/14/...

  • Page 40: Maintenance And Service

    Maintenance and Hako system maintenance Hako system maintenance: system maintenance with a spare parts Service • ensures the Hako working vehicle is kit. General information always ready for operation (preven- Hako system maintenance I: It is essential to pay attention...

  • Page 41: Maintenance Report

    Maintenance and Service Maintenance report Handover Hako System Maintenance I Hako System Maintenance I Hako System Maintenance II 50 operating hours, one-off 250 operating hours 500 operating hours Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer...

  • Page 42: Maintenance Plan

    Maintenance and Service Maintenance plan Hako system maintenance, customer The following maintenance work must be completed by the customer at the in- tervals stipulated. Interval Activity Daily Charge the battery Check the battery acid level, fill distilled water if necessary (only towards the end of the charging process) Check the rotary brush for foreign bodies, e.g.

  • Page 43: Maintenance And Service

    Maintenance and Service Hako system maintenance, customer The following maintenance work must be completed by the customer at the in- tervals stipulated. Interval Activity Weekly Check the rotary brush for signs of wear, readjust or change as necessary Check the function of the steering...
  • Page 44 Maintenance and Service Hako system maintenance, one-off The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 50 operating hours (one-off) Change the hydraulic oil filter and refill the necessary oil Check the rotary brush for wear and foreign bodies, e.g. wire, tape, etc.
  • Page 45 Maintenance and Service Hako system maintenance I The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 250 operating hours Check the wheel nuts / wheel bolts are fixed properly Check the hydraulic oil level; refill as necessary...
  • Page 46 Maintenance and Service Interval Activity Every 250 operating hours Test drive and function test...
  • Page 47 Interval Activity Every 500 operating hours All maintenance work in accordance with Hako system maintenance I Change the hydraulic oil Change hydraulic oil filter Check the rotary brush and side brush; change, if necessary Change the sealing strips Clean the carbon dust from the electric motors and check the carbon brushes run easily and for signs of wear;...
  • Page 48 Interval Activity Every 1000 operating hours All maintenance work in accordance with Hako system maintenance I and II Check the retaining screws, retighten as necessary (safety check) Check the carbon brushes; change as necessary Check the brake system (safety check), change the brake shoes and brake Bowden...

  • Page 49: Seat Console

    Maintenance and Service Seat console The drive, batteries, hydraulic system and other components are located un- der the seat console. The seat console can be pivoted up for cleaning and maintenance purposes. 5.4.1 Opening the seat console If the cab safety roof option is installed, the seat console is equipped with a lock.

  • Page 50: Battery System

    Maintenance and Service Battery system 1 Charge control indicator 2 Battery plug 3 Batteries 4 Water refilling system (option) 5 Connector 6 Brackets The illustration depicts the PzS trough battery set 36V/450 Ah (option). In order to fix the bat- tery cable, there are two brack- ets and cable ties enclosed with the battery set.

  • Page 51: Total Discharge Signal Transdu

    The vehicle is equipped with a total dis- Never leave batteries in a charge signal transducer for protection discharged state, always re- against total discharge of the batteries. charge them straight away! The total discharge signal transducer is set up for batteries approved by Hako.

  • Page 52: Installing The Batteries

    Only use approved lifting gear. waste. Return and recycling must be Lifting hooks must not cause agreed on with Hako's authorized deal- damage to cells, connectors or er in accordance with § 6 and 8 BattV connection cables.

  • Page 53: Hydraulic System

    Maintenance and Service Hydraulic system Work on the hydraulic system may only be carried out by technical experts and corre- spondingly trained personnel! Hydraulic oil under high pres- sure can cause severe injuries! 1 Hydraulic oil filter 2 Cap 3 Hydraulic oil tank Fig.23...

  • Page 54: Filling Hydraulic Oil

    Maintenance and Service and subsequently every 500 operating 5.6.1 Filling hydraulic oil 1. Park the vehicle on an even surface Check the oil level of the hydraulic oil hours. and lower the dirt hopper. Switch the tank every day. engine off and apply the parking Take the utmost care when Only use the hydraulic oil pre- brake.

  • Page 55: Sweeping Unit

    Maintenance and Service Sweeping unit 1 Side brushes 2 Rotary brush 3 Sweepings container 4 Suction turbine 5 Filter system Fig.24...

  • Page 56: Side Brushes

    Maintenance and Service 5.7.1 Side brushes 1 Adjusting bolt 2 Side brushes 3 Catch Fig.25...

  • Page 57: Adjusting The Side Brushes

    Maintenance and Service 5.7.2 Adjusting the side brushes Check the side brushes (Fig. 25/2) ev- ery week for signs of wear. In the event of wear or after the side brushes have been changed, proceed as follows to complete the necessary adjustments: 1.

  • Page 58: Rotary Brush

    Maintenance and Service 5.7.4 Rotary brush 1 Rotary brush 2 Sealing strip, left 3 Sealing strip, front 4 Sealing strip, rear 5 Sealing strip, right 6 Rotary brush half 7 Screw connection (5 pieces) 8 Wear compensator 9 Scale Fig.26...

  • Page 59: Setting The Sweeping Pattern

    Hako service center. 9. When assembling the rotary brush, 1. Lower the rotary brush onto a pay attention that the clamps engage 5.7.7 Changing the rotary brush...

  • Page 60: Adjusting The Sealing Strips

    Maintenance and Service 5.7.8 Adjusting the sealing strips 5.7.9 Changing the sealing strips Check the sealing strips in the rotary Check the sealing strips in the rotary brush area every week, readjust as brush area weekly for signs of wear, re- necessary.

  • Page 61: Filter System

    Maintenance and Service 5.7.10 Filter system 1 Lock 2 Cover 3 Holder 4 Wing bolt 5 Frame 6 Agitating device 7 Dust filter Fig.27...

  • Page 62: Cleaning The Dust Filter

    Maintenance and Service 5.7.11 Cleaning the dust filter 5.7.12 Changing the dust filter The dust filter (Fig. 27/7) is located un- 1. Park the vehicle on a level area of der the cover (Fig. 27/2). The fine dust floor. Switch the machine off and ap- swirled up by the rotary brush is drawn ply the parking brake.

  • Page 63: Wheels And Brakes

    Maintenance and Service Wheels and brakes 5.8.2 Changing tires 5.8.3 Brakes Work on the wheels may only Work on the brake system may be carried out by technical ex- only be carried out by technical perts and correspondingly experts and correspondingly trained personnel! trained personnel! 1.

  • Page 64: Electronics

    Maintenance and Service Electronics 5.9.1 Fuses The fuse box (Fig. 29/1) is on the right- hands of the foot area. The main fuse and pre-fuse are located in the engine compartment in front of the battery. F1 Main fuse (200A) F2 Pre-fuse (50A) F3 Indicator (10A) (option) F4 Spare...

  • Page 65: Relays

    Maintenance and Service 5.9.2 Relays K2 Relay, hydraulic motor K3 Changeover relay, driving direction forwards/reverse K4 Relay, Driving lights 24V or Relay, working lights 24V (option) K6 Relay 24V, windscreen wipers K8 Indicator relay, (option) A = Drive control B = Steering column, front view Fig.30...

  • Page 66: Special Equipment And Replacement Demands

    Maintenance and Service 5.10 Special equipment and replacement demands Name Description Order no. Cab safety roof Based on IEC 60335-2-72 CC 6474 Side brush, left Supplied with standard brushes 646840 Flashing beacon On pole, for installation without cab safety roof (36 Volt) 643336 Flashing beacon For installation on cab safety roof (36 Volt)

  • Page 67: Ec Declaration Of Conformity

    EC Declaration of Conformity (corresponds to EC Directive 2006/42/EC) Reference was made to the following Name of the authorized person who Hako GmbH standards and/or norms and/or techni- compiles technical documents for Hamburger Straße 209-239 cal specifications to ensure proper im-...
  • Page 68 Spitzentechnik für eine saubere und schönere Umwelt Advanced Technology for a cleaner and better Environment · Hako GmbH · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe (04531) 806-0 Fax (04531) 806-338 ¤...

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