HAKO Hakomatic B115R Operating Manual
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HAKO Hakomatic B115R Operating Manual

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Operating Manual
Hakomatic B115R (7090.11/.21/.35/.41/.51/.81/.91)

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Summary of Contents for HAKO Hakomatic B115R

  • Page 1 Operating Manual Hakomatic B115R (7090.11/.21/.35/.41/.51/.81/.91)

  • Page 2: Preface

    Valid as of: September 2011 ate the vehicle. Before using the ditions prescribed by the manufacturer. equipment for the first time, read this The Hakomatic B115R may only be op- original manual thoroughly, act accord- erated, serviced and repaired by per- Hako-Werke GmbH...

  • Page 3: Notes On Warranty

    Maintenance work must be performed by authorized Hako service centers and confirmed in the “Maintenance Report” which serves as a warranty logbook.

  • Page 4: Table Of Contents

    Service ....49 2.3.4 Filling the clean water tank. . 24 Hako system maintenance. . 49 2.3.5 Adjusting the driver's seat . . 25 Proof of Maintenance ..50 Safety Information .
  • Page 5 Table of Contents 5.7.2 Disassembling the brushes . 62 5.7.3 Installing the brushes ..62 Deflector ....63 5.8.1 Pivoting the deflector away . 63 5.8.2 Changing the deflector rubber .

  • Page 6: Safety Information

    Safety Information Safety Information Safety and warning labels All information related to personal safe- ty, safety of the vehicle and environ- mental protection are assigned the following symbols throughout the oper- ating manual: Symbol Hazardous for ... Definition Danger persons Safety information to prevent the development of haz- or property ardous situations resulting from ignoring or failing to...

  • Page 7: General Information

    Hako additional or attachment devices and assumes no liability for damage to observe all the information during the battery caused by a fault when work.

  • Page 8: Maintenance Information

    • It is forbidden to transport persons or your nearest authorized Hako ser- be produced on the floor. Always heavy objects. vice center. raise the brush head before driving •...

  • Page 9: Particular Risks

    Safety Information • Always disconnect the battery plug tools on batteries - risk of short cir- Particular risks before starting any work on the elec- cuit! Electronics trical installation. • Ensure sufficient ventilation in the • Only use original fuses with the pre- •...

  • Page 10: Environmental Protection

    Safety Information Environmental protection • Personnel must have the necessary skills when working with substances which represent a risk to health and the environment, e.g. oils and lubri- cants. • Always observe the applicable legal regulations and local directives when disposing of refuse, waste water and cleaning agents, also refer to the German Water Resources Act...

  • Page 11: Labels On The Vehicle

    Waste water drainage (Fig. 3/9) Read and observe the operating manual (Fig. 2/6) Machine model (Fig. 1/2) Clean water drainage (Fig. 3/10) Hakomatic B115R Rating plate (Fig. 1/3) Label: Working width (Fig. 3/11) Label: Explosive gases! (Fig. 2/7) XXX/XX Water temperature, max. 50° (Fig. 1/4)
  • Page 12 Safety Information Fig.1...
  • Page 13 Safety Information Fig.2...
  • Page 14 Safety Information Fig.3...

  • Page 15: Operation

    Operation Operation Unpacking Remove the packaging and take the Hakomatic B115R from the pallet after loosening the tightening straps. Prior to starting up for the first time 2.2.1 Instruction Operators must receive instruction be- fore the vehicle is put into service. Only...

  • Page 16: Battery Type

    Operation 2.2.3 Battery type Various batteries can be selected for use with the Hakomatic B115R. Refer to the table for the various battery types and it must then be set in the Configura- tion menu. The settings can only be...

  • Page 17: Installing The Trough Battery

    Trough batteries weigh up to 280 kg. For reasons of safe- ty, we strongly recommend having this work completed at an authorized Hako service center. 4. Check the battery plug (Fig. 5/3), refer to Section 2.2.6. Fig.5...

  • Page 18: Installing The Driving/Block

    For reasons of safety, we strongly recom- mend having this work com- pleted at an authorized Hako service center. 4. Connect the battery poles in accor- dance with the connection diagram Fig.6 (Fig.

  • Page 19: Checking The Battery Plugs

    Hako must be changed. Always select the same nominal volt- assumes no liability for dam- age for the socket and connector.

  • Page 20: Cleaning Operation

    Operation 6. Lock the side deflector. The clean water quantity is set. Cleaning operation 7. Switch on the vehicle with the key Read and follow the safety in- switch and set the required driving formation in Chapter 1 before direction using the driving direction 11.If necessary, press the button for operating the vehicle.

  • Page 21: Check The Battery Charge

    Operation 2.3.1 Check the battery charge The batteries are charged using the in- tegrated battery charger (Fig. 8/1). The batteries can be charged as soon as the first field in the charge status indicator (Fig. 8/2) goes out, at the latest, how- ever, after the cleaning functions have switched off (all fields go out).
  • Page 22 Operation Checking the charging process You can monitor the charging process by means of the LED on the integrated charger. When the charging process is started (by connecting the power plug or battery connection), the green LED flashes (according to the characteristic curve set).

  • Page 23: Emptying The Waste Water Tank

    Operation 2.3.3 Emptying the waste water tank Empty the waste water tank (Fig. 10/1) daily, as necessary or following the acoustic warning and indicator in the display. 1. Drive to an appropriate disposal point. 2. Park the vehicle so that the draining hose (Fig.

  • Page 24: Filling The Clean Water Tank

    3. Mix the cleaning agent in accor- dance with the manufacturer's in- structions. Only use cleaning agents ap- proved by Hako for their ven- dors (non-foaming). These products meet the require- ments stipulated in the wash- ing and cleaning agent direc- tive (WRMG - Wasch- und Reinigungsmittelgesetzes).

  • Page 25: Adjusting The Driver's Seat

    Operation 2.3.5 Adjusting the driver's seat The driver's seat (Fig. 12/1) can be ad- justed with the lever (Fig. 12/2) so that the driver can sit comfortably with all the operating elements within easy reach. The vehicle is equipped with an electronically monitored seat contact switch.

  • Page 26: Switching The Vehicle On

    Operation 2.3.6 Switching the vehicle on For safety reasons, the driver's seat is equipped with a seat contact switch. The vehicle can only be started when the oper- ator is sitting on the driver's seat. 1. Pull the power plug (Fig. 13/1) from the socket and place it in the holding recess.

  • Page 27: Charge Status Indicator

    Operation 2.3.7 Charge status indicator The charge status indicator (Fig. 14/1) provides information on the current charge status of the batteries up to the total discharge limit. If the batteries are fully charged when the vehicle is switched on, all four fields light up under battery icon.

  • Page 28: Switching The Vehicle Off

    Operation 2.3.8 Switching the vehicle off 1. Release the accelerator (Fig. 15/1) slowly to its zero position. The vehi- cle slows until it eventually stops. You can decelerate more quickly by applying the vehicle's brake (Fig. 15/3). 2. Move the driving direction selector switch (Fig.

  • Page 29: After Completing Cleaning

    Operation 2.3.9 After completing cleaning 1. Drive to an appropriate maintenance area. 2. Stop the vehicle, raise the brush head and squeegee and remove the key. 3. Empty the waste water tank and flush it. Observe the applicable laws and local regulations when dis- posing of cleaning agents.

  • Page 30: Service Code Table

    Operation code and inform your authorized Hako Service code table In the case of system errors, a four-digit dealer. error code appears in the operating When the cause is cleared, the error panel in addition to the service indicator must finally be acknowledged by turn- (wrench symbol).

  • Page 31: Loading And Transporting

    Operation Loading and transporting When the vehicle is loaded for transport or driven to its point of use, the squeegee and brush head must be raised. Loading Take the weight of the vehicle into ac- count when loading it, refer to Section "Technical Data".

  • Page 32: Special Equipment And Accessories

    Only the special equipment and accessory parts listed here may be used. Please contact the authorized Hako dealer re- sponsible for you. Special equipment for Hakomatic B115R Order no. Warning equipment with flashing light and acoustic signal 7091 Working lights...
  • Page 33 Operation Accessories for disk brushes Pcs. TB 650 TB 750 TB 900 Light to medium soiling - PPN 0.5 7513 7514 7544 Light to medium soiling, structured floors - K901 7517 7518 7547 Light to medium soiling, structured floors - SIC PA 600 7317 Medium to heavy soiling - PPN 0.8 7515...

  • Page 34: Operation

    Operation Operation Method of operation The Hakomatic B115R is a scrubber- drier for the wet cleaning of hard floors. The vehicle can be supplied fit- ted with a disk brush head or cylindrical brush head. This manual contains illustrations of both versions.

  • Page 35: Operating And Indicator Elements

    Operation Operating and indicator elements 3.2.1 Left-hand operating panel 1 Key switch 2 Horn button 3 Driving direction selection switch 4 Switch for working lights or hazard warning system (option) 5 Scrubbing-vacuum tool (option) Fig.18...
  • Page 36 Operation To change the driving direction, stop not seated in the driver's seat the vehicle by applying the service brake, select the new direction and ac- celerate again. Key switch (Fig. 18/1) It serves to switch the electrical system on and off and to secure the vehicle against unauthorized use.

  • Page 37: Right-Hand Operating Panel

    Operation 3.2.2 Right-hand operating panel 1 Indicator field 2 Button, silence kit (option) 3 Button, chemical dosage (option) 4 Button, squeegee and suction turbine 5 Button, brush drive 6 Button, brush pressure adjustment 7 Button, clean water dosing 8 Button, clean water supply 9 Button, boost function 10 Button, brush head and squeegee (Hakomatic button)
  • Page 38 Operation Indicator field (Fig. 19/1) The indicator field provides a central function monitoring facility and indi- cates all operating states. Button for squeegee and suction Button for clean water dosage turbine (Fig. 19/4) (Fig. 19/7) The button is used to lower/raise the This button is used to regulate the squeegee and switch the suction tur- quantity of clean water.
  • Page 39 Operation Button for boost function Button for brush head and squeegee (Fig. 19/9) (Hakomatic button) (Fig. 19/10) The boost function only works in combi- The Hakomatic button serves to switch nation with the Hakomatic button. When the brush drive and suction turbine the boost function has been activated, on/off with simultaneous lowering/rais- the icons for scrubbing (Fig.
  • Page 40 Operation Indicator field 1 Icon, silent kit (option) 2 Icon, clean water dosage 3 Icon, waste water tank full 4 Icon, parking brake 5 Icon, service indicator 6 Icon, charge status indicator (TSG) 7 Icon, chemical dosage (option) 8 Icon, scrubbing-vacuum tool (option) 9 Icon, suction turbine drive 10 Icon, operating hour counter...
  • Page 41 (option) is switched on. Please note down the service code and Icon, waste water tank full (Fig. 20/3) notify the authorized Hako dealer re- The icon appears when the waste water sponsible for you. tank is full. Emptying the waste water...
  • Page 42 Operation 1.1.1.1 Icon, scrubbing-vacuum tool Icon, operating hour counter (option) (Fig. 20/8) (Fig. 20/10) The icon appears when the scrubbing- After switching the machine on, the vacuum tool button (A) has been software version and last service code switched on. A floor scrubbing and vac- appear briefly in the operating hour uuming tool (option) can be deployed in counter.

  • Page 43: On The Vehicle

    Operation 3.2.3 On the vehicle 1 Accelerator 2 Brake / Parking brake 3 Clean water tank filling neck 4 Water filter 5 Waste water draining hose 6 Clean water draining hose (with water level indicator) Fig.21...
  • Page 44 Operation Accelerator pedal (Fig. 21/1) Clean water draining hose (Fig. 21/6) When the vehicle has been switched The draining hose is used to drain the on, the accelerator is used to control the clean water tank. driving speed in a continuously variable adjustment.
  • Page 45 Operation Lever for cylindrical brush support (Fig. 22/1) This lever is used to lock/unlock the cy- lindrical brush support. The cylindrical brushes can be disassembled quickly, without the need for tools. Dirt hopper, cylindrical brush head (Fig. 22/2) The cylindrical brush head is provided with a dirt hopper equipped with a lock.

  • Page 46: Technical Data

    Technical Data Technical Data Unit TB 650 TB 750 TB 900 WZB 700 WZB 850 Dimensions Vehicle length, with squeegee Vehicle width, with squeegee 86.5 Vehicle height Working width Brush head Squeegee 86.5 Weights Weight (empty, without batteries) Total weight (ready to operate) Driving performance Driving speed (forwards/reverse) 7.0/3.4...
  • Page 47 Technical Data Unit TB 650 TB 750 TB 900 WZB 700 WZB 850 Tank volume Clean water tank tank Liters Waste water tank Liters Brush head No. of brushes Pieces Brush speed Suction Air flow rate Vacuum mbar Electrical installation Nominal voltage Nominal power (max.) (P1) 3260...
  • Page 48 Technical Data Noise emission value The sound power level (LwAd) measured according to EN 60335-2-72 under nor- mal under working conditions is: dB (A) The sound pressure level (LpA) measured according to DIN EN 60335-2-72 (at the driver's ear) under normal working conditions is: dB (A) Measurement inaccuracy (KpA): dB (A)

  • Page 49: Maintenance And Service

    Hako system maintenance II: The Hako system maintenance: (every 500 operating hours) Service • ensures that the Hako vehicle is al- Completed by technical experts from an General information ways ready for operation (preventive authorized Hako service center in ac-...

  • Page 50: Proof Of Maintenance

    Maintenance and Service Proof of Maintenance Handover Hako System Maintenance I Hako System Maintenance II Hako System Maintenance I 250 operating hours 500 operating hours 750 operating hours Upgrading Workshop Stamp Workshop Stamp Workshop Stamp Test drive Handover to customer...

  • Page 51: Maintenance Plan

    Maintenance and Service The following maintenance work must Maintenance Plan be completed by the customer at the in- Hako system maintenance, tervals stipulated. customer Interval Activity Daily Weekly Empty and clean the waste water tank Check the lid seal of the waste water tank; clean, if necessary Check the battery charge;...
  • Page 52 Maintenance and Service Hako system maintenance I The following maintenance work must be completed by an authorized Hako service center. Interval Activity Every 250 operating hours Check the battery acid level and acid density; top up distilled water (PzS version), if...
  • Page 53 Interval Activity Every 500 operating hours All maintenance work in accordance with Hako system maintenance I Read out the error memory and evaluate the error messages Check the brake disk and brake blocks; change, if necessary Check the electric power (hydraulic motor, brush motor and suction turbine)
  • Page 54 Activity Every 1000 operating hours All maintenance work in accordance with Hako system maintenance II Clean carbon dust from the drive motor and check the carbon brushes move easily and for signs of wear; change the carbon brushes, if necessary Clean carbon dust from the brush motors and check the carbon brushes move easily and for signs of wear;...

  • Page 55: Battery System

    Maintenance and Service Battery system 1 Seat console 2 Battery plug 3 Water filling system 4 Charger 5 Charge status indicator Handling and changing the batteries, refer to Section 2.2. Fig.23...

  • Page 56: Water Filling System

    Return and recycling must be agreed from the water tank. on with an authorized Hako dealer in Refilling may only be complet- accordance with § 6 and 8 BattV (Bat- ed when battery charging has...

  • Page 57: Waste Water And Clean Water Tank

    Maintenance and Service Waste water and clean water tank 1 Tank lid 2 Maintenance opening, clean water tank 3 Filling neck, clean water tank 4 Draining hose, clean water tank 5 Draining hose, waste water tank 6 Filter sieve 7 Float switch, waste water tank 8 Cleaning opening, sieve 9 Fill level indicator, clean water tank 10 Clean water sieve with holding band...

  • Page 58: Cleaning The Clean Water Tank

    Maintenance and Service waste water tank. 5.5.1 Cleaning the clean water tank Park the vehicle so that the draining 2. Remove the draining hose hose (Fig. 24/4) is above a drain in the (Fig. 24/5) from the holder and emp- floor.

  • Page 59: Disk Brush Head

    Maintenance and Service Disk brush head 1 Brush head 2 Brushes 3 Brush ejectors Fig.25...

  • Page 60: Cleaning The Brushes

    Maintenance and Service 5.6.1 Cleaning the brushes Clean the brushes (Fig. 25/2) on the brush head (Fig. 25/1) daily or as nec- essary. 1. Raise the brush head. 2. Press the brush ejectors (Fig. 25/3) downward and remove the brushes to clean them.

  • Page 61: Cylindrical Brush Head

    Maintenance and Service Cylindrical brush head 1 Cylindrical brush head 2 Locking lever 3 Brushes 4 Dirt hopper 5 Brush holder Fig.26...

  • Page 62: Emptying The Dirt Hopper

    Maintenance and Service 3. Locking the brush holder (Fig. 26/1): 5.7.1 Emptying the dirt hopper Remove and empty the dirt hopper Press the locking lever (Fig. 26/2) to (Fig. 26/5) daily or as necessary. position B. 4. Pivot the deflector back, refer to Sec- 5.7.2 Disassembling the brushes tion 5.8.

  • Page 63: Deflector

    Maintenance and Service Deflector 1 Deflector 2 Wing nut 3 Clamping rail 4 Rubber deflector strips 5 Locking hooks 5.8.1 Pivoting the deflector away 1. Open the locking hooks (Fig. 27/1). 2. Pivot the deflector away to the side. 5.8.2 Changing the deflector rubber Check the deflector rubber (Fig.

  • Page 64: Squeegee

    Maintenance and Service Squeegee 1 Squeegee 2 Star-shaped knob 3 Screw for angle adjustment 4 Suction hose 5 Fastening device 6 Washers for height adjustment Fig.28...

  • Page 65: Cleaning The Squeegee

    Maintenance and Service 5.9.1 Cleaning the squeegee Check the squeegee (Fig. 28/1) daily and clean as necessary. To clean the squeegee, raise it, discon- nect the suction hose (Fig. 28/4), loos- en the two star-shaped knobs (Fig. 28/2) and remove the squeegee. 5.9.2 Changing the sealing strips Check the inner and outer sealing strips on the squeegee (Fig.

  • Page 66: Adjusting The Sealing Strips

    Maintenance and Service 5.9.3 Adjusting the sealing strips Angle adjustment The angle adjustment is the decisive factor in ensuring the squeegee's seal- ing strips lie evenly on the floor. 1. Park the machine on a level surface and lower the squeegee. 2.
  • Page 67 Maintenance and Service Height adjustment The height adjustment is set to 3 mm at the factory. If, despite an optimum an- gle adjustment, streaks are produced, the distance between the rollers and floor must be adjusted by altering the number of washers (Fig. 28/6) on the 3 mm holder.
  • Page 68 Maintenance and Service...

  • Page 69: Ec Declaration Of Conformity

    EU Directives: Ludger Lüttel declares in sole responsibility that the product EN 60335-2-72 Hakomatic B115R EN 61000-6-2 Type: 7090 EN 61000-6-3 to which this declaration relates, con- forms with the relevant provisions of the Bad Oldesloe, 26.09.2011...
  • Page 70 Advanced Technology for a Cleaner, Better Environment Advanced Technology for a Cleaner, Better Environment · Hako-Werke GmbH Stammwerk und Hauptverwaltung · · · Hamburger Str. 209-239 D-23843 Bad Oldesloe (04531) 806-0 Fax (04531) 806-338 ¤...

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