ESAB A-14032 Operating Manual page 43

Problem -
Symptom
Nothing happens 1. Problem in the torch and leads switch
when torch switch circuit (Remote pendant switch circuit).
or remote switch 2. CNC Controller device not providing
is closed (Or CNC Start signal.
START signal is 3. Failed components in unit.
active) No gas
flow, DC LED OFF.
FAULT indicators 1. Upper O-ring on torch head is in
flashing. Error code wrong position.
E012 2. Torch starter cartridge is stuck.
3. Worn or faulty torch parts.
4. Shorted Torch.
No Fault lights ON, 1. Failed components in unit.
no arc in torch.
FAULT indicators 1. Internal Error
flashing Error code
E024 or E031
Pilot arc is ON but 1. Work cable not connected to work
cutting arc will not piece.
establish 2. Work cable/connector broken.
3. Failed components in unit.
FAULT indicator. 1. Inverter board pilot IGBT may be
Work Lead Current shorted
is less than output 2. HCT1 Current Sensor or harness is bad.
current setting.
Error code E010
Low Output
Current.
Torch cutting is 1. Incorrect current setting.
diminished 2. Worn torch consumables.
3. Poor work cable connection to work
piece.
4. Torch being moved too fast.
5. Excessive oil or water in torch.
6. Failed components in unit.
0-5562
Possible Cause Recommended Action
1. Take Torch and Leads (Remote Pendant) to Authorized Repair Facility.
2. Contact Controller manufacturer.
3. Return to authorized service center for repair or replacement.
1. Remove shield cup from torch; check upper O-ring position; correct
if necessary.
2. Turn OFF power supply. Bleed down system pressure. Remove shield
cup, tip and starter cartridge. Check starter cartridge lower end fitting
for free movement. Replace if fitting does not move freely.
3. Inspect torch consumable parts. Replace if necessary.
4. Replace torch and leads or return to an authorized service center for
repair.
1. Return to an authorized service center for repair.
1. Turn the ON / OFF switch OFF then back ON again. If that does not
clear the fault, return to an authorized service center for repair.
1. Connect work cable.
2. Replace work cable.
3. Return to an authorized service center for repair.
1. Return to an authorized service center for repair
2. Return to an authorized service center for repair
1. Check and adjust to proper setting.
2. Check torch consumables and replace as needed.
3. Check the connection of the Work Lead to the work piece.
4. Reduce cutting speed.
5. Refer to "Check air quality" in Section 3 Torch.
6. Return to an authorized service center for repair.
SERVICE
CUTMASTER 60i
57