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Aristo Arc 4000i
ESAB Aristo Arc 4000i Manuals
Manuals and User Guides for ESAB Aristo Arc 4000i. We have
2
ESAB Aristo Arc 4000i manuals available for free PDF download: Service Manual
ESAB Aristo Arc 4000i Service Manual (78 pages)
Brand:
ESAB
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
2
20AP1 Component Positions, Version
2
Read this First
4
Introduction
5
Technical Data
6
Mig U4000I
6
Mig 4000I
7
Tig 4000I
8
Cooling Unit
8
Arc 4000I
9
Wiring Diagram
10
Component Description
10
MMC Option for MIG Machines
13
Mig U4000I Valid from Serial Number 803-XXX-XXXX
14
Mig 4000I Valid from Serial Number 803-XXX-XXXX
16
Tig 4000I Valid from Serial Number 803-XXX-XXXX
18
Arc 4000I Valid for Serial Number 803-XXX-XXXX
20
Description of Operation
22
AP2 Interference Suppressor Board
22
MMC Module
22
2AP1 Interference Suppressor Board (EMC Board)
23
Cooling Unit
24
15 The Power Module
25
15AP1 Power Board
26
15AP1:1 Mains Rectifier Bridge and Charging Circuit
26
15AP1:2 Switching Circuit
27
15AP1:3 Overvoltage and Undervoltage Protection
27
15AP1 Component Positions
28
15AP2 Gate Driver Board
29
15AP2:1 Gate Driver Stages
29
15AP2:2 Overvoltage and Undervoltage Protection
30
15AP2 Component Positions
31
20AP1 Control Board
32
20AP1:1 Power Supply
32
20AP1:2 Fan Control
33
20AP1:3 the CAN Bus
34
Starting Sequence
35
Communication Interruptions
35
Terminating Resistors
35
20AP1:4 Temperature Monitoring
36
20AP1:5 Overvoltage and Undervoltage Protection
36
20AP1:6 Communication with Relay Board 20AP2
37
20AP1:7 Gate Pulses
37
20AP1:8 Current Sensor
37
20AP1:9 Arc Voltage Feedback
38
Open-Circuit Voltage Control
39
20AP1 Circuit Board Versions
40
20AP1 Component Positions, Version
41
AP1 Component Positions, Version 2
42
20AP2 Relay Board
43
20AP2:1 Power Supply
43
20AP2:2 External Shutdown
43
20AP2:3 Starting Sequence
44
20AP2:4 Power Supply to the Cooling Unit
45
20AP2:5 Cooling Water Monitoring in MIG Welding Mode
45
20AP2:5 Cooling Water Monitoring in TIG Welding Mode
47
20AP2:6 TIG Gas Valve
48
20AP2:7 TIG HF Starting Device
48
20AP2:8 TIG Starting
48
20AP2:9 Gas Flow Monitor
49
20AP2 Component Positions
49
20AP2 Circuit Diagram
50
Fault Codes
51
Fault Log
51
Summary of Fault Codes
51
Fault Code Description, Power Source
52
Remote Controls
51
Service Instructions
55
What Is ESD
55
Service Aid
56
Special Tools
56
Dismantling
57
Service Traps
57
Checking the IGBT Transistors
58
Mounting Components on the Heat Sink
59
Soft Starting
60
Checking the Gate Pulses from Circuit Board 20AP1
60
Checking the Gate Pulses from Circuit Board 15AP2
62
Measurements
63
Checking the Overvoltage and Undervoltage Threshold Values
64
Calibrating the Current Sensor Signal
65
MIG Power Sources, Calibration of the Arc Voltage Feedback
66
MMA and TIG Power Sources, Calibration of the Arc Voltage Feedback
68
2TC2, Auxiliary Transformer with 10 a MCB
69
Instructions
70
Safety
70
Installation
70
Lifting Instructions
70
Mains Power Supply
71
Terminating Resistor, MIG Machines
71
Connection of Multiple Wire Feed Units, MIG Machines
71
Operation
73
Connections and Control Devices, Mig U4000I
73
Connections and Control Devices, Mig 4000I
74
Connections and Control Devices, Arc 4000I
74
Connections and Control Devices, Tig 4000I
75
Turning on the Power Source
75
Fan Control
76
Overheating Protection
76
Cooling Unit
76
Remote Control Unit
76
Maintenance
77
Cleaning the Air Filter
77
Topping up the Coolant
77
Spare Parts
77
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ESAB Aristo Arc 4000i Service Manual (78 pages)
Aristo; Origo
Brand:
ESAB
| Category:
Welding System
| Size: 2 MB
Table of Contents
Table of Contents
2
Read this First
4
Introduction
5
Technical Data
6
Mig U4000I
6
Mig 4000I
7
Tig 4000I
8
Cooling Unit
8
Arc 4000I
9
Wiring Diagram
10
Component Description
10
MMC Option for MIG Machines
13
Mig U4000I Valid for Serial Number 803- -XXX- -XXXX
14
Mig 4000I Valid for Serial Number 803- -XXX- -XXXX
16
Tig 4000I Valid for Serial Number 803- -XXX- -XXXX
18
Arc 4000I Valid for Serial Number 803- -XXX- -XXXX
20
Description of Operation
22
AP2 Interference Suppressor Board
22
2AP1 Interference Suppressor Board (EMC Board)
23
The Power Module
25
15AP1 Power Board
26
15AP1:1 Mains Rectifier Bridge and Charging Circuit
26
15AP1:2 Switching Circuit
27
15AP1:3 Overvoltage and Undervoltage Protection
27
15AP1 Component Positions
28
15AP2 Gate Driver Board
29
15AP2:1 Gate Driver Stages
29
15AP2:2 Overvoltage and Undervoltage Protection
30
15AP2 Component Positions
31
20AP1 Control Board
32
20AP1:1 Power Supply
32
20AP1:2 Fan Control
33
20AP1:3 the CAN Bus
34
Starting Sequence
35
Communication Interruptions
35
Terminating Resistors
35
20AP1:4 Temperature Monitoring
36
20AP1:5 Overvoltage and Undervoltage Protection
36
20AP1:6 Communication with Relay Board 20AP2
37
20AP1:7 Gate Pulses
37
20AP1:8 Current Sensor
37
20AP1:9 Arc Voltage Feedback for Universal and MIG Machines
38
20AP1:9 Arc Voltage Feedback for TIG and MMA Machines
40
20AP1 Component Positions
41
20AP2 Relay Board
42
20AP2:1 Power Supply
42
20AP2:2 External Shutdown
42
20AP2:3 Starting Sequence
43
20AP2:4 Power Supply to the Cooling Unit
44
20AP2:5 Cooling Water Monitoring in MIG Welding Mode
44
20AP2:5 Cooling Water Monitoring in TIG Welding Mode
46
20AP2:6 TIG Gas Valve
47
20AP2:7 TIG HF Starting Device
47
20AP2:8 TIG Starting
47
20AP2:9 Gas Flow Monitor
48
20AP2 Component Positions
48
20AP2 Circuit Diagram
49
Fault Log
50
Remote Controls
50
Fault Codes
50
Fault Code Description, Power Source
51
Service Instructions
55
What Is ESD
55
Service Aid
56
Special Tools
56
Dismantling
57
Service Traps
57
Checking the IGBT Transistors
58
Mounting Components on the Heat Sink
59
Soft Starting
60
Checking the Gate Pulses from Circuit Board 20AP1
60
Checking the Gate Pulses from Circuit Board 15AP2
62
Measurements
63
Checking the Overvoltage and Undervoltage Threshold Values
64
Calibrating the Current Sensor Signal
65
MIG Machines, Calibration of the Arc Voltage Feedback
66
DC TIG Machines, Calibration of the Arc Voltage Feedback
68
Instructions
69
Safety
69
Installation
69
Lifting Instructions
69
Mains Power Supply
70
Terminating Resistor, MIG Machines
70
Connection of Multiple Wire Feed Units, MIG Machines
70
Operation
72
Connections and Control Devices, Mig U4000I
72
Connections and Control Devices, Mig 4000I
73
Connections and Control Devices, Arc 4000I
73
Connections and Control Devices, Tig 4000I
74
Turning on the Power Source
74
Fan Control
75
Overheating Protection
75
Cooling Unit
75
Remote Control Unit
75
Maintenance
76
Cleaning the Air Filter
76
Topping up the Coolant
76
Spare Parts
77
Notes
77
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