Related Manuals for ESAB Aristo FeedMech 4804
Summary of Contents for ESAB Aristo FeedMech 4804
- Page 1 ® Aristo FeedMech 4804/ FeedControl Instruction manual 0461 066 101 GB 20140625 Valid for serial no. 410-xxx-xxxx...
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Page 3: Table Of Contents
............Rights reserved to alter specifications without notice. - 3 - © ESAB AB 2014... -
Page 4: Safety
SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob... - Page 5 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. - 5 - © ESAB AB 2014...
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Page 6: Introduction
CAUTION Read and understand the instruction manual before installing or operating. ESAB can provide you with all necessary welding protection and accessories. INTRODUCTION The wire feed unit consist of a drive unit (FeedMech 4804) and a separate electronic unit (FeedControl). -
Page 7: Installation
One end of the CAN bus is at the control panel (U8 ), which has an integral terminating resistor. The other end is at the FeedControl and must be fitted with the terminating resistor, as shown on the right. - 7 - © ESAB AB 2014... -
Page 8: Example Of A Robotic Welding System
Example of a robotic welding system - 8 - © ESAB AB 2014... -
Page 9: Operation
4. Read through before you start using the equipment! WARNING Rotating parts can cause injury, take great care. WARNING Risk of crushing when replacing the wire bobbin! Do not use safety gloves when inserting the welding wire between the feed rollers. - 9 - © ESAB AB 2014... -
Page 10: Connections
Inlet connection for spatter removal air Outlet connection for spatter removal air Connection for shielding gas in Connection for signals to/from robot Connection for welding current from welding gun electronic unit (OKC) Connection for welding gun Rating plate - 10 - © ESAB AB 2014... - Page 11 (OKC) (cooling unit), BLUE Connection for coolant from welding gun, Connection for welding current from power source (OKC) Connection for shielding gas, out Connection for coolant to power source (cooling unit), RED - 11 - © ESAB AB 2014...
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Page 12: Gas Flow Guard (If Installed)
Gas flow guard (if installed) The gas flow monitor interrupts the ongoing welding process if the gas flow drops below 3.5 l/min. When this occurs, an error message is displayed via the control unit. - 12 - © ESAB AB 2014... -
Page 13: Wire Feed Pressure
Remove the socket-head bolt (5) in the centre Slacken the two socket-head bolts (6) by half a turn. Pull out the feed rollers (7). Reassemble in the reverse order. - 13 - © ESAB AB 2014... -
Page 14: Maintenance
Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - Page 15 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 15 - © ESAB AB 2014...
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Page 16: Diagram
Diagram FeedControl & FeedMech 4804 - 16 - © ESAB AB 2014... - Page 17 - 17 - © ESAB AB 2014...
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Page 18: Order Number
0461 070 881 Drive unit Aristo Feed Mech 4804 12 pole 0461 080 880 Feed box Aristo Feed Control 0459 839 007 Spare parts list Technical documentation is available on the Internet at www.esab.com - 18 - © ESAB AB 2014... - Page 19 - 19 - © ESAB AB 2014...
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Page 20: Wear Parts
0332 318 001 Inlet nozzle (HD) Fe, Ss & Cored Ø 2.4 mm steel for 1.2-2.0 mm 0332 318 002 Inlet nozzle (HD) Fe, Ss & Cored Ø 4 mm steel for 2.4 mm - 20 - © ESAB AB 2014... - Page 21 FeedMech 4804/FeedControl - 21 - © ESAB AB 2014...
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Page 22: Accessories
0461 110 880 Gas flow meter ......0460 005 881 - 22 - © ESAB AB 2014... - Page 23 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 23 - © ESAB AB 2014...
- Page 24 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...
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