Table Of Contents - Trane RTHD Installation Instructions Manual

Table of Contents

General Information
. . . . . . . . . . . . . . . . . . . . . . . 5
Other Literature Required Before Ordering or In-
stalling an AFDR Retrofit
Model Number Descriptions
Environmental Conditions
Nameplates
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Output Current
. . . . . . . . . . . . . . . . . . . . . . . . . 8
AFDR Controls . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Unit Submittal Drawings
Pedestal Drawings
Pre-Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . 18
Required Tools
. . . . . . . . . . . . . . . . . . . . . . . . 18
Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Global Connector Harnesses
Required Parts - NOT Supplied
Gas Pump Replacement in Older RTHD Units
(Optional)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Preparation in DynaView™
Check the Configuration and Set-Points in the
DynaView Display . . . . . . . . . . . . . . . . . . . 24
Export the DynaView Configuration and Set-
Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
®
Preparing Tracer TU on the Service Computer
25
Oil and Refrigerant Removal
Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shut Down Power
Vibration Mitigation - Line Weights Kit for Oil Sep-
arator Discharge Lines
RTHD ADF Line Weight Kit . . . . . . . . . . . . 31
Installation Instructions . . . . . . . . . . . . . . . . 31
®
RTHD Tracer AdaptiView™ UC800 Controls
Upgrade
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
AFDR Kit Identification
Panel Component Removal
Wye-Delta Panel . . . . . . . . . . . . . . . . . . . . 33
Solid State Starter Panel . . . . . . . . . . . . . . 35
Panel Preparation - Close Mount (Kit 1 - 2 con-
duit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4
. . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . 17
. . . . . . . . . . . . 23
. . . . . . . . . . 24
. . . . . . . . . . . . . . 24
. . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . 32
. . . . . . . . . . . . . 33
Panel Preparation - Close Mount (Kit 2 - 4 con-
duit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Panel Component Installation (All Kits)
Conduit Support and Conduit Installation (Kit 1
and Kit 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Drive Installation - Pedestal Mount (All Kits)
Recommended Rigging and Lifting Procedures
for AFDR Drive Units
Unit Lifting Points - Preferred Lifting Method 43
Unit Lifting Points - Alternative Lifting Method
43
Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . .44
AFD Mounting - Pedestal Installation (All Kits)
44
Panel Power Wiring . . . . . . . . . . . . . . . . . . .45
UC800 Software Installation and Configuration
50
Existing UC800 with Software Already Installed
55
Drive Settings
. . . . . . . . . . . . . . . . . . . . . . . . . .57
Retrofit Air-Cooled RTHD Adaptive Frequency
Drive Model AFDR (TR200)
Installation and Startup . . . . . . . . . . . . . . . .58
Startup Test Log
. . . . . . . . . . . . . . . . . . . . . . . . .60
Chiller Settings . . . . . . . . . . . . . . . . . . . . . . . . .60
Operator Log . . . . . . . . . . . . . . . . . . . . . . . . . .61
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . .62
Recommended Periodic Maintenance and Inspec-
tion
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Visual Inspection - Power Removed
Operational Inspection - Power Applied
Wiring Information
. . . . . . . . . . . . . . . . . . . . . . . .64
Wiring Diagram Matrix
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .64
. . . . .37
.42
. . . . . . . . . . . . . . . . . . . .43
. . . . . . . . . . . . . .57
. . . . . . .63
. . . .63
. . . . . . . . . . . . . . . . . . .64
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