ETAS ES432.1 User Manual
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ETAS ES432.1 User Manual

Lambda module
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ETAS ES432.1
Lambda Module
Benutzerhandbuch

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Summary of Contents for ETAS ES432.1

  • Page 1 ETAS ES432.1 Lambda Module Benutzerhandbuch...
  • Page 2 Copyright Die Angaben in diesem Schriftstück dürfen nicht ohne gesonderte Mitteilung der ETAS GmbH geändert werden. Des Weiteren geht die ETAS GmbH mit die- sem Schriftstück keine weiteren Verpflichtungen ein. Die darin dargestellte Software wird auf Basis eines allgemeinen Lizenzvertrages oder einer Einzelli- zenz geliefert.

  • Page 3: Table Of Contents

    Features of the ES432.1 ........
  • Page 4 Configuring the ES432.1 ........
  • Page 5 General ............61 7.5.2 ES432.1 with additional ETAS Modules (MC Application) ... . 61 7.5.3 ES432.1 with additional ETAS Modules (Rapid Prototyping Application) .
  • Page 6 Angle Bracket Left ..........121 ES432.1 - User Guide...
  • Page 7 ES432.1 ........

  • Page 8: About This Document

    Presentation of Instructions The target to be achieved is defined in the heading. The necessary steps for his are in a step-by-step guide: Target definition 1. Step 1 2. Step 2 3. Step 3 > Result ES432.1 - User Guide...

  • Page 9: Typographical Conventions

    ETAS About this Document Typographical Conventions Hardware Bold Menu commands, buttons, labels of the product Italic Emphasis on content and newly introduced terms Presentation of Supporting Information NOTE Contains additional supporting information. ES432.1 - User Guide...

  • Page 10: About This Manual

    (see chapter 11.1 on page 122). Additional cables and adapters can be obtained separately from ETAS. A list of available accessories and their order designation is located in chapter “Acces- sories” on page 122 of this manual or in the ETAS product catalog.

  • Page 11: Basic Safety Notices

    • “Intended Use” on page 11 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol- lowing safety notices to avoid health issues or damage to the device. NOTE Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
  • Page 12 • Route the power cable in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cable! ES432.1 - User Guide...
  • Page 13 • Adhere to the maximum permissible cable lengths! • Do not use any damaged cables! Cables may be repaired only by ETAS! CAUTION Never apply force to insert a plug into a socket. Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
  • Page 14 • the temperature resistance of the modules (for example, do not install modules on the motor, turbocharger, exhaust manifold or their environ- ments). CAUTION During the installation of the modules, observe the permissible temperature range of the cable ties being used! ES432.1 - User Guide...
  • Page 15 Maintenance The product is maintenance-free. Repair If a repair of an ETAS hardware product should become necessary, send the product to ETAS. Cleaning the module housing • Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
  • Page 16 NOTE Operate the lambda sensors only with the original sensor plugs to be able to determine valid measurement data. NOTE The Bosch lambda sensor LSU ADV-D must be calibrated with the lambda module prior to use. ES432.1 - User Guide...

  • Page 17: Es400 Product Family

    Fig. 4-1 Central and Decentral Sensor Cabling With the ES400 modules, ETAS provides a decentral solution which consider- ably simplifies the test setup of the sensors. The basic idea of this concept is to install the modules of the ES400 family as close as possible to the sensors, to concatenate the modules with each other and to connect just the first module of this chain with the laptop in the vehicle.

  • Page 18: Features Of The Es400 Line

    • The Lambda Modules of the ES400 family use a XCP-based protocol which is compatible to the existing ETAS Ethernet topology. The concept fulfills the following requirements: – high bandwidth to be able to realize lots of channels with high resolu-...

  • Page 19: Housing

    Data” on page 81. Housing A sturdy metal housing is used for the ES432.1; it has ports on the front of the device so it can fit into tight spaces. The ES432.1 is specifically designed to be installed in engine compartment, but also in the passenger cell.

  • Page 20: Ports

    Front 4.4.1 “Sensor” Port The front of the ES432.1 features a 22-pin Souriau port to which four sensors can be connected using a adapter cable. An individual sensor power supply port is available for each sensor. The use of a “cable tail” or “whip” solution with just one connector makes it possible to change the modules quickly within complex test setups.

  • Page 21: Led

    0,1 s on / 1,9 s off No Ethernet connection established 4.5.2 Service State Display State red flashing Module identification 0,25 s on / 0,25 s reduced red flashing Update of the firmware / 0,1 s on / 0,6 s off ES432.1 - User Guide...

  • Page 22: Functional State

    Internal error semi bright NOTE The general display of an error state with the LED of the ES432.1 is assigned uniquely to the special error categories in the calibration software (diagnos- tics). ES432.1 - User Guide...

  • Page 23: Hardware Description

    Fig. 5-1 ES432.1 Housing The ES432.1 Lambda Module belongs to the family of ES400 modules. It is a robust and easy to use lambda measuring instrument which, in connection with the Robert Bosch broadband lambda sensor LSU4.9 and with the Robert Bosch broadband lambda sensor LSU ADV, enables inexpensive emission measuring for SI, diesel and gas engines.

  • Page 24: Block Diagram

    • Pump current of the lambda sensor I The Lambda Module ES432.1 is set to curves determined on test benches for operation with the lambda sensor LSU4.9 and the lambda sensor LSU ADV. The ES432.1 operating parameters for the connected sensor are selected automat- ically.

  • Page 25: Heater Control

    5.3.3 Analog Output The ES432.1 also has a port for analog output signals which can be used with the sensor cables CBAL451.1, CBAL4515.1, CBAL463.1 and CBAL4635.1. The analog output of the ES432.1 is galvanically separated, protected against shorts and overload (see section 9.10.4 on page 89).

  • Page 26: Data Transfer

    Message Format “XCP on UDP” (Schematic) Using the UDP/IP standard for data transfer makes it possible to connect the modules directly to a PC, a router or a switch. In XCP communication, the PC has the master function. ES432.1 - User Guide...

  • Page 27: Realization

    The communication protocol used by the ES400 family makes it possible for third-party suppliers to use the communication protocol for their own, non- ETAS applications once the modules have been configured with the „ES4xx Configuration Tool from ES4xx_DRV_SW“ . 5.6.2...
  • Page 28 IEEE1588 (Precision Time Protocol). The modules add the time stamp to the Ethernet data package for every measure date. The combination of time stamp synchronization, full duplex and time slice pro- cedure results in a very high reference data rate of the modules. ES432.1 - User Guide...

  • Page 29: Examples

    5.6.3 Examples Example 1 Fig. 5-4 on page 29 shows an example of an application with three concatenated ES400 modules with the same acquisition rates. The transfer scheme for this configuration is shown in Fig. 5-5 on page 29. jlari=N jlari=O jlari=P píÉääÖê∏≈Éå...

  • Page 30: Fig. 5-6 Time-Multiplex Data Transfer Between An Es400 Module Chain And A Pc

    Example 2 Fig. 5-6 on page 30 shows an example in which three modules with different acquisition rates are linked to each other. The transfer scheme for this configuration is shown in Fig. 5-7 on page 30. jlari=N jlari=O jlari=P píÉääÖê∏≈Éå...

  • Page 31: Power Supply

    ES400 modules with supply voltages between 5 V and 50 V DC over the entire temperature range. With the power supply management of the ES432.1, you can use an automatic power-saving feature (“Standby”) as well as a “Wake Up” function via the Ether- net interface.

  • Page 32: Supply Voltage Of The Lambda Sensor

    ETAS Example 1: For module chains which are equipped exclusively with ES432.1 modules, ETAS recommends the use of Y boost cables if the length of the module chain is longer than 10 modules. Example 2: With a minimum voltage of 7.7V , no additional feeding is necessary with a Y cable if the module chain consists of the following modules: •...

  • Page 33: Configuration

    5.8.1 Configuring the ES432.1 The configuration of the ES432.1 is performed entirely via the GUI within INCA. The configuration of the individual channels is saved either in INCA or in the individual ES400 modules. In the first case, you can prepare settings for spe- cific measure tasks, e.g.
  • Page 34 ETAS Please contact your local ETAS representative for information on obtaining the calibration service (see chapter “Contact Information” on page 127). For infor- mation on ordering the calibration service, refer to chapter “Calibration” on page 125. ES432.1 - User Guide...

  • Page 35: Functional Description

    The measurement system consisting of ES432.1 and lambda sensor can either be in a “Normal” operating mode or on “Standby”. In the operating mode “Normal”, the ES432.1 is operated alone or in connection with other modules of the ES400 family. The lambda sensor is connected to the ES432.1 using a CBAL45x cable.

  • Page 36: Measure Values

    When using the sensor cable with an additional analog output individual mea- sure values, which the ES432.1 sends to the PC via XCP, can be output as an analog voltage value at the analog output of the sensor cable. In the calibration software, you can select one each of the following measure values for output at the analog output of the ES432.1:...

  • Page 37: Measurement Channel Characteristics

    Selection of the operating mode of the heater control of the lambda sensor when only the lambda sensor is supplied with power or if the module is on “Standby” (see section 6.7.1 on page 40). 6.5.4 IP Ref Shows the value of the reference pump current. ES432.1 - User Guide...

  • Page 38: Ri Nom

    6.6.3 Sensor Type Shows whether the ES432.1 is connected to the correct lambda sensor type (LSU4.9, LSU ADV). This is detected via the identification of the special cable (LSU4.9) or of the sensor (LSU ADV).

  • Page 39: Internal Status

    A status error has occurred when the programs and parameters were being checked. An update with HSP is necessary to return to a consistent basic state. NOTE If this error state cannot be recovered, send the module to ETAS for repair. 6.6.7 Plausibility Error The “Power On”...

  • Page 40: Sensor Heating

    NOTE The operating modes of the sensor heating described below only apply if the module is off or on “Standby”. When the ES432.1 is in operating mode "On", the lambda sensor is always heated! 6.7.1 Operating Modes...
  • Page 41 Disabled Outside target Disabled range : Master function for the control of the heater control : External signal: Threshold value on: min. +9 V, threshold value off: max. +2 V x: No influence on heater control ES432.1 - User Guide...

  • Page 42: Getting Started

    Potential equalization in the vehicle over the shield of the Ethernet connect- ing cables of modules may occur! Mount the modules only to components with the same electrical potential or insulate the modules from the components. ES432.1 - User Guide...

  • Page 43: Guarantee Of Features As Defined By Ip67

    Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane. The module then loses the features defined by IP67. Assembly 7.2.1 How to Connect and Attach ES400 Modules fåíÉÖê~íÉÇ ^ëëÉãÄäó=bäÉãÉåíë léÉåáåÖë=Ñçê `~ÄäÉ=c~ëíÉåÉêë Fig. 7-2 How to Attach ES400 Modules ES432.1 - User Guide...

  • Page 44: Fig. 7-3 Accessing The Integrated Assembly Elements

    – on DIN rails with ES4xx angle brackets (right) – on other components • Attaching ES400 modules with cable fasteners: – on DIN rails with ES4xx angle brackets (left) – on DIN rails with ES4xx angle brackets (right) – on other components ES432.1 - User Guide...

  • Page 45: Connecting Several Es400 Modules Mechanically

    2. Position the modules so that their fronts are in a line. 3. Hold the two modules together firmly on their outer sides. Connecting the Modules To connect several ES400 modules, you require a 2 mm Allen key (minimum length 20 mm). ES432.1 - User Guide...

  • Page 46: Fig. 7-6 Connected Es400 Modules

    To connect the ES400 module to other modules, you require a 2 mm Allen key (minimum length 20 mm). To connect to other modules: 1. Assemble other modules in accordance with the procedure described in the section 7.2.2 on page ES432.1 - User Guide...

  • Page 47: Attaching Es400 Modules To Other Components Using The Integrated As

    Preparing the Component To cut the thread in the component: 1. Cut two M3 threads into the selected component. The threads should be cut 8 mm deep. NOTE Use the drilling template (see Fig. 7-13 on page 57). ES432.1 - User Guide...
  • Page 48 You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module. To connect the ES400 module to other modules, you require a 2 mm Allen key (minimum length 20 mm). ES432.1 - User Guide...

  • Page 49: Attaching Es400 Modules On Din Rails With The Integrated Assembly Ele

    1. Connect the module with the ES4xx angle bracket (left). 2. Connect the module with additional modules (as required). 3. Connect the ES4xx angle bracket with the DIN rail. Fig. 7-9 Fastening to an ES4xx Angle Bracket (left) using the Integrated Assembly Elements ES432.1 - User Guide...
  • Page 50 5. Insert the hex key in the other hexagon head of the module. 6. Screw the parts together by turning the hex key clockwise to the stop within the module. NOTE Screw the two parts together without canting the threads! Both parts are now completely connected mechanically. ES432.1 - User Guide...

  • Page 51: Attaching Es400 Modules To Other Components With Screws

    Here, you connect the ES400 module to the component using two additional M3 screws which are screwed into the drill holes of the component. The inte- grated assembly elements of the module are not used. Fig. 7-10 Attaching to Other Components Using Additional Screws ES432.1 - User Guide...
  • Page 52 4. Screw the screw from the right-hand side of the component into the module. NOTE Screw the two parts together without getting them off- thread! Both parts are now connected mechanically on one side. 5. Insert the other screw into the other hole in the component. ES432.1 - User Guide...

  • Page 53: Attaching Es400 Modules On Din Rails Using Screws

    1. Connect the module with additional modules (as required). 2. Connect the module with the ES4xx angle bracket (right). 3. Connect the ES4xx angle bracket with the DIN rail. Fig. 7-11 Fastening on DIN Rails with Additional Screws ES432.1 - User Guide...
  • Page 54 ES4xx angle bracket. NOTE Screw the two parts together without canting the threads! Both parts are now mechanically connected on one side. 5. Insert the other screw through the other bore of the ES4xx angle bracket (right). ES432.1 - User Guide...

  • Page 55: Attaching Es400 Modules To Other Components Using Cable Fasteners

    Every module base has openings for two cable fasteners each on the right- and left-hand side (see Fig. 7-12 on page 55). Just use cable fasteners to quickly attach the modules to other components in the test environment in the imme- diate proximity of the measuring points. ES432.1 - User Guide...
  • Page 56 DIN rail. 3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module. The module connected with the ES4xx angle bracket is fas- tened to the DIN rail. ES432.1 - User Guide...

  • Page 57: Drilling Template

    ETAS Getting Started Drilling Template Fig. 7-13 Drilling Template ES432.1 - User Guide...

  • Page 58: Installing The Lambda Sensor

    The following maximum values apply to the lambda sensors (which are not part of the delivery scope of the ES432.1): Sensor Max. Gas Temperatur Max. Temperature at the hexagonal Srew LSU4.9...

  • Page 59: Fig. 7-14 Angle Of Installation

    15 cm from the combustion chamber. Other- wise the sensor could suffer heat damage. 2. Before the sensor is installed, weld a threaded boss in the exhaust manifold. Fig. 7-15 Installation of the Lambda Sensor ES432.1 - User Guide...
  • Page 60 Incorrect use can result in the lambda sensor being damaged or aging pre- maturely. The LSU lambda sensor must always be connected to the ES432.1 (heater control active) when exposed to engine exhaust gases. Use operating modes “On” or “External Signal” of the heater control (see sec- tion 6.7.1 on page 40).

  • Page 61: Applications

    ES432.1 with additional ETAS Modules for MC Applications The ETAS Daisy Chain concept enables a simple network architecture since only the ES432.1 or the first module of the module chain is connected with the PC or with the "ETH" port of the ES59x.1.

  • Page 62: Es432.1 With Additional Etas Modules (Rapid Prototyping Application)

    Vehicle, Test Bench, Motor , ... Fig. 7-17 ES432.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping Applications The concept of the ES4xx/ES63x/ES93x product family to install the modules as close as possible to the sensors, the chain the modules with each other, and to connect only the first module of this chain with the ES910.3 or the RTPRO-...

  • Page 63: Wiring Examples

    ES595 ES411 ES413 ES420 ES430 ES410 ES415 ES421 ES432 ES441 Fig. 7-18 ES400 Modules with add. ETAS Modules (Measurement & Calibration) Cable in Function Order name Fig. 7-18 Power supply cable CBP120, CBP1205 Host connection cable CBE100 Power supply and Ethernet cable Daisy Chain...

  • Page 64: Es400 Modules With Additional Etas Modules And Drive Recorder

    Tempera- Frequency, Exhaust Voltage ture Counter Results, Pressure Times Fig. 7-19 ES400 Modules with additional ETAS Modules and Drive Recorder (Measurement and Calibration) Cable in Function Order name Fig. 7-19 ES520-, ES59x-, ES6xx-, ES1120- or ES1135- CBE130, CBE140 Ethernet cable...

  • Page 65: Es400 Modules With Es910.3 (Rapid Prototyping)

    Power supply and Ethernet cable Daisy Chain CBEP430, modules CBEP4305 ETK connection cable CBM150 5, 6 CAN/LIN/FLX connection cable (CAN/LIN/ CBCFI100 FLX combined) at ES910.3, at ES921.1 CAN connection cable (CAN only), at ES910.3, CBAC130, at ES921.1 CBAC140, CBAC150, CBCX130 ES432.1 - User Guide...

  • Page 66: Es400 Modules With Es910.3 And Drive Recorder (Rapid Prototyping)

    Cable in Function Order name Fig. 7-21 Ethernet adapter cable (100 Mbit/s) CBAE330 (con- nected to cable Ethernet connection cable(1 Gbit/s) CBE230 (con- nected to cable Power supply and Ethernet cable Daisy Chain CBEP430, modules CBEP4305 ES432.1 - User Guide...

  • Page 67: Es400 Modules With Etas Rtpro-Pc (Rapid Prototyping)

    ETAS 7.6.5 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) Ether net USB2 Power Supply Daisy Chain Modules ES581.4 ES411 ES413 ES420 ES430 ES410 ES415 ES421 ES432 ES441 Fig. 7-22 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) Cable in Function Order name Fig.

  • Page 68: Wiring

    To wire the first module with the PC and the power supply 1. Connect the combined Ethernet and power supply cable to the “IN” port of the ES432.1. 2. Connect the RJ-45 connector to the free Ethernet interface port of your PC.

  • Page 69: Sensor" Port

    ^ÇÇáíáçå~ä=mçïÉê=pìééäó 3. Connect the combined Ethernet and power supply cable to the “IN” port of the ES432.1 of the next module towards the end of the chain. 4. Connect the supply voltage connector of the combined Ether- net and power supply cable to the desired power supply.

  • Page 70: Calibrate To Air

    1. Connect the supply voltage connector of the sensor cable to a suitable power supply for the sensor. Note the color coding of the connectors. Calibrate to Air A semi-automatic calibration of the sensor / ES432.1 system can be carried out in the calibration software. Applications: •...
  • Page 71 2. If the exact concentration of oxygen is not known, use the default value 20.9%. 3. Switch on the supply voltage of the ES432.1 and the sensor. 4. Check that all parameters for activating heater control are ful- filled (see section 6.7.2 on page 40).

  • Page 72: Troubleshooting

    5.7 on page 31. Is the hardware connected Check that the wiring is undamaged. to the PC? Are the modules in the mod- Check that the wiring is undamaged. ule chain connected cor- rectly? ES432.1 - User Guide...
  • Page 73 Check that the sensor is connected cor- usable data? rectly. Data is lost during Are you using WLAN in your WLAN is not permissible within this ETAS data transfer. test setup? network. Wire your test setup (ETAS modules and their connection to the PC) with ETAS cables only.
  • Page 74 If the LED continues to show red, send the module to ETAS for repair. Is the fuse in the sensor Check the fuse in the sensor cable. cable intact? If the LED continues to show red, send the module to ETAS for repair.

  • Page 75: Problems And Solutions

    Windows 7, 8.1 and 10 systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

  • Page 76: Search For Ethernet Hardware Fails

    Whenever you switch from a DHCP company LAN to the ETAS hardware net- work, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.
  • Page 77 Select the Energy Management tab. ii. Deactivate the Computer can switch off device to save energy option. 7. Select the Extended tab. 8. If the property Autosense is included, deactivate it. 9. Click OK to apply the settings. ES432.1 - User Guide...

  • Page 78: Personal Firewall Blocks Communication

    Ethernet hardware at all, although the configuration parameters are correct. Some actions in ETAS products can lead to problems if the firewall is not prop- erly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.
  • Page 79 ETAS • Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports 18001 to 18020 NOTE The ports to be used in a specific case depend on the hardware used. For more detailed information about the port numbers to be used, see the respective hardware documentation.
  • Page 80 *.ini files are modified during the work. The ETAS software must be installed by an administrator in any case. It is rec- ommended that the administrator ensures that the ETAS product or the pro- cesses are added to the list of selected exceptions of the Windows Firewall after the installation.

  • Page 81: Technical Data

    F 00K 123 456 Ordering number of the product, see chapter 11.2 on page 122 Operating voltage range (DC), Power consumption Labeling for WEEE, see chapter 9.6 on page 85 Marking for CE conformity (Chapter 9.3 on page 85) ES432.1 - User Guide...

  • Page 82: Standards And Norms

    10, test specimens active ISO 16750-3, Sec. 4.3 Drop test: 2 impacts each from a height of 1 m onto steel or concrete, test specimens passive ISO 16750-4, Sec. 5.2 Phased temperature test ES432.1 - User Guide...
  • Page 83 B : The module must be powered by a direct current power supply or a battery with operation voltage. Between module and power supply unit cables with a maximal length of 30 m are permitted. ES432.1 - User Guide...

  • Page 84: Environmental Conditions

    RoHS Conformity 9.2.1 European Union The EU Directive 2011/65/EU limits the use of certain dangerous materials for electric and electronic devices (RoHS conformity). ETAS confirms that the product meets this directive applicable in the European Union. ES432.1 - User Guide...

  • Page 85: China

    People's Republic of China with a China RoHS label attached to the product or its packaging. CE conformity With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable directives of the European Union.

  • Page 86: Declarable Substances

    ETAS Technical Data Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see chapter 12 on page 127). Declarable Substances European Union Some products from ETAS GmbH (e.g. modules, boards, cables) use compo- nents with substances that are subject to declaration in accordance with the REACH regulation (EU) no.1907/2006.

  • Page 87: Software

    "Allow the computer to turn off this device to save power". 9.9.2 Software To configure the ES432.1 and for control and data acquisition, you need soft- ware in the following versions: • INCA V6.2.1 and higher with ES4xx INCA Add-On V1.1.7 and higher from ES4xx_DRV_SW •...

  • Page 88: Host Interface

    Polarity inversion protection, load With CBEP410, CBEP4105, CBEP415, dump protection CBEP4155, CBEP420, CBEP4205, CBEP425, CBEP4255, CBEP430, CBEP4305 cable Overvoltage category (AC mains supply) : The module may be used only with central load dump protection. ES432.1 - User Guide...

  • Page 89: Signal Processing

    CBAL4635.1 an analog output voltage of the measurement channel is pro- vided. The analog output voltage can be assigned to a measure value and its output parameters configured. NOTE The internal resistance R can only be output in the calibration software. ES432.1 - User Guide...
  • Page 90 Pump current, lambda sensor I [mA] -3.0 3.50 +6.0 8.00 Scaling the Measure Value At the analog output of the ES432.1, the following dependencies on the output voltage apply for the measure value output: Measure Value Measure Value Scaling Unit Lambda ...

  • Page 91: Exten - External Signal

    EXTEN - External Signal The state of the sensor heater control can be controlled with the EXTEN signal if the signal was selected in the calibration software and if the ES432.1 is off or on standby. The control possibilities of the states of the sensor heater control is shown in section 6.7.2 on page 40.

  • Page 92: Sensor Port

    Input-to-ground of voltage supply or housing: 60 V DC / 30 V AC Maximum Input voltage Input-to-input: (wet environment) 35 V DC / 16 V AC Input-to-ground of voltage supply or housing: 35 V DC / 16 V AC ES432.1 - User Guide...

  • Page 93: Pin Assignment

    All shields are at case potential. 9.11.1 “IN” Connector Fig. 9-2 “IN” Connector Signal Meaning UBatt Operating voltage Ground Ground Received data, minus Send data, minus Received data, plus Ground Ground UBatt Operating voltage Send data, plus ES432.1 - User Guide...

  • Page 94: Out" Connector

    ETAS 9.11.2 “OUT” Connector Fig. 9-3 “OUT” Connector Signal Meaning UBatt Operating voltage UBatt Operating voltage Ground Ground Received data, plus Send data, minus Received data, minus Ground Ground Send data, plus ES432.1 - User Guide...

  • Page 95: Sensor" Connector

    Not assigned NOTE Analog ground (Analog-) and supply voltage ground (U ) are galvanically Batt- separated from one another. Sensor heating plus (U ) and supply voltage plus (U ) are connected Heat+ Batt+ internal. ES432.1 - User Guide...

  • Page 96: Cables And Accessories

    “Cables for the connector "Sensor"” on page 106 • “Protective Caps” on page 119 • “Angle Brackets” on page 121 NOTE Only use ETAS cables at the interfaces of the module. Adhere to the maxi- mum cable lengths! ES432.1 - User Guide...

  • Page 97: Combined Ethernet And Power Supply Cable

    Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed! To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the combined ethernet and power supply cables with safety banana plugs in areas with power outlets.

  • Page 98: Cbep410.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4105.1-3 F 00K 110 026 ES432.1 - User Guide...

  • Page 99: Cbep415.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4155.1-5 F 00K 110 027 ES432.1 - User Guide...

  • Page 100: Cbep420.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F Product Length Order number CBEP4205.1-3 F 00K 110 041 ES432.1 - User Guide...

  • Page 101: Cbep425.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4255.1-3 F 00K 110 029 ES432.1 - User Guide...

  • Page 102: 10.1.10 Cbep430.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4305.1-0m5 0.5 m F 00K 110 030 ES432.1 - User Guide...

  • Page 103: Ethernet Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBE401.1-0m5 0.5 m F 00K 106 128 ES432.1 - User Guide...

  • Page 104: Cbe430.1 Cable

    Can also be used to connect ES4xx via PC, ES600 or ES1135 alter- natively while keeping cable installation through bulkhead. Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEX400.1-3 F 00K 105 294 ES432.1 - User Guide...

  • Page 105: Es4Xx_Bridge

    ETAS 10.2.6 ES4xx_BRIDGE Fig. 10-16 ES4xx Bridge Ethernet bridge connecting blocked ES400 modules. Facilitates very compact measurement setups. IP67 compliant. Product Order number ES4xx_BRIDGE F 00K 105 684 ES432.1 - User Guide...

  • Page 106: Cables For The Connector "Sensor

    Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed! To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the sensor cables with safety banana plugs in areas with power outlets.

  • Page 107: Cbal451.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES432.1 - User Guide...

  • Page 108: Fig. 10-18 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL451.1-3 F 00K 105 926 ES432.1 - User Guide...

  • Page 109: Cbal4515.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES432.1 - User Guide...

  • Page 110: Fig. 10-21 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL4515.1-3 F 00K 110 038 ES432.1 - User Guide...

  • Page 111: Cbal452.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES432.1 - User Guide...

  • Page 112: Fig. 10-24 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL452.1-3 F 00K 106 127 ES432.1 - User Guide...

  • Page 113: Cbal4525.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES432.1 - User Guide...

  • Page 114: Fig. 10-26 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL4525.1-3 F 00K 110 039 ES432.1 - User Guide...

  • Page 115: Cbal463.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES432.1 - User Guide...

  • Page 116: Fig. 10-28 Trapezoid Plug (Code A7)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL463.1-3 F 00K 106 310 ES432.1 - User Guide...

  • Page 117: Cbal4635.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES432.1 - User Guide...

  • Page 118: Fig. 10-31 Trapezoid Plug (Code A7)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL4635.1-3 F 00K 110 035 ES432.1 - User Guide...

  • Page 119: Protective Caps

    ETAS 10.4 Protective Caps The connections "IN" and "OUT" of the ES432.1 can be protected with different protective caps according to the operating conditions. 10.4.1 Protective Caps supplied The "IN" and "OUT" ports of the ES4xx are covered with simple dust and trans- port caps on delivery.

  • Page 120: Cap Cap_Souriau_8Sta

    ETAS 10.4.4 Cap CAP_SOURIAU_8STA Fig. 10-35 Cap CAP_SOURIAU_8STA The cap CAP_SOURIAU_8STA protects the "Sensor" port against water and dirt. Product Order number CAP_SOURIAU_8STA F 00K 105 303 ES432.1 - User Guide...

  • Page 121: Angle Brackets

    Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715 TH35). Stainless steel V2A. For mounting on right side of an ES4xx module. Product Order number Angle bracket right F 00K 107 176 ES432.1 - User Guide...

  • Page 122: Ordering Information

    (see chapter 11.2.1 on page 122). 11.2 Accessories 11.2.1 Cables NOTE If you require customized cables, please contact your ETAS contact partner or sales.de@etas.com. 11.2.1.1 Cables for the connectors "IN" and "OUT" Ethernet cable Order name Short name...
  • Page 123 F 00K 110 030 Supply Cable, Lemo 1B FGL - Lemo 1B FGA - Safety Banana (8fc-8mc-2mc), 0m5 Ethernet Bridge Order name Short name Order number Bridge to connect two assembled ES4xx ES4xx_BRIDGE F 00K 105 684 Modules ES432.1 - User Guide...

  • Page 124: Lambda Sensor

    F 00K 105 298 sockets against dirt Cap to protect open Lemo 1B CAP_Lemo_1B_LC F 00K 105 683 sockets against dirt, cost effective Cap to protect unused Souriau CAP_SOURIAU_8STA F 00K 105 303 sockets against dirt and water ES432.1 - User Guide...

  • Page 125: Angle Brackets

    F 00K 107 175 ES4xx Angle Bracket right ES4xx_AB_R F 00K 107 176 11.2.5 Calibration NOTICE ETAS recommends a calibration interval of 12 months. 11.2.5.1 Factory calibration Factory calibration service • Verification of measurement accuracy • Issue a standard-compliant calibration certificate...
  • Page 126 Adjustment of the measuring accuracy to the smallest possible devia- tion • Issue of internationally recognized, ISO/IEC 17025 compliant calibration certificates for "pre-adjustment" and "post-adjustment" Order name Short name Order number DAkkS adjustment service for ES432 DAkkS_A_ES432 F-00K-112-442 ES432.1 - User Guide...

  • Page 127: Contact Information

    Germany Internet: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries Internet: www.etas.com/en/contact.php ETAS technical support Internet: www.etas.com/en/hotlines.php...

  • Page 128: Figures

    ES432.1 with ES4xx_BRIDGE ........
  • Page 129 Fig. 10-35 Cap CAP_SOURIAU_8STA ..........120 ES432.1 - User Guide...
  • Page 130 Fig. 10-37 Angle Bracket Right ..........121 ES432.1 - User Guide...

  • Page 131: Index

    Calibration ......33 Calibration software ....36 ES432.1 - User Guide...
  • Page 132 Wiring, sensor ..... .69 Working temperature ....40 ES432.1 - User Guide...
  • Page 133 XCP protocol ..... . .26 Y boost cable ..... . .31 ES432.1 - User Guide...

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