ETAS ES523.1 User Manual
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ETAS ES523.1 User Manual

Can fd interface module
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ETAS ES523.1
CAN FD Interface Module (4xCAN FD,
3xEthernet)
User Guide

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Summary of Contents for ETAS ES523.1

  • Page 1 ETAS ES523.1 CAN FD Interface Module (4xCAN FD, 3xEthernet) User Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    Assembly and Locking ........... 25 6.1.1 General Installation Recommendations ......25 ES523.1 - User Guide...
  • Page 4 Troubleshooting ES523.1 Problems ........
  • Page 5 ES523.1 ..............61 10.1.1 ES523.1 with CBP120 Power Supply Cable ..... . . 61 10.1.2 ES523.1 with CBP1205 Power Supply Cable .

  • Page 6: About This Document

    Presentation of Instructions The target to be achieved is defined in the heading. The necessary steps for his are in a step-by-step guide: Target definition 1. Step 1 2. Step 2 3. Step 3 > Result ES523.1 - User Guide...

  • Page 7: Typographical Conventions

    ETAS About this Document Typographical Conventions Hardware Bold Menu commands, buttons, labels of the product Italic Emphasis on content and newly introduced terms Presentation of Supporting Information NOTE Contains additional supporting information. ES523.1 - User Guide...

  • Page 8: About This Manual

    Additional cables and adapters can be obtained separately from ETAS. A list of available accessories and their order designation is located in chapter “Cable and Accessoires” on page 62 of this manual or in the ETAS product catalog. Additional Information The configuration instructions for the module under INCA can be found in the corresponding software documentation.

  • Page 9: Basic Safety Notices

    • “Intended Use” on page 9 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol- lowing safety notices to avoid health issues or damage to the device. NOTE Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
  • Page 10 The lab power supply must be approved for an operating altitude of 5000 m and for an ambient temperature of up to 70 °C. • In regular operation of the modules as well as very long standby opera- tion, a discharge of the vehicle battery is possible. ES523.1 - User Guide...
  • Page 11 • Adhere to the maximum permissible cable lengths! • Do not use any damaged cables! Cables may be repaired only by ETAS! • Never apply force to insert a plug into a socket. Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
  • Page 12 Do not transport the modules at the cable of the module or any other cables. Maintenance The product is maintenance-free. Repair If an ETAS hardware product should require a repair, return the product to ETAS. Cleaning the module housing • Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
  • Page 13 CAUTION Damage to the module and loss of properties based on IP30! Do not open or change the module housing! Work on the module housing may only be performed by ETAS. Potential equalization CAUTION Potential equalization in the vehicle is possible via the shield of the...

  • Page 14: Hardware Description

    – even in sizeable module networks. The ES523.1 module and the relevant cables are intended for use in the lab, on the test bench and in the passenger cell of vehicles.

  • Page 15: Features

    The housings of this device family can also quickly and easily be con- nected to one another (see the chapter 6.1 on page 25). The ES523.1 is intended for use in the lab, on the test bench and in the passen- ger cell of vehicles.

  • Page 16: Interfaces

    CAN2/CAN4 (1 x CAN FD and 1 x CAN FD) • CAN1/CAN3 (1 x CAN FD and 1 x CAN FD) Fig. 4-2 Front Panel 4.4.2 Back Panel The interface 7-29V (power supply) is on the back panel of the ES523.1. Fig. 4-3 Back Panel ES523.1 - User Guide...

  • Page 17: Leds

    Flash Codes 4.5.2 Operational State of the Module Four LEDs can be found top left on the front panel of the ES523.1(see Fig. 4-2 on page 16). They indicate operational, error and synchronization states. • ON: power supply and operational state •...

  • Page 18: Functional State Of Individual Interfaces

    LEDs assigned to the interfaces of the module can be found on the front panel of the device (see Fig. 4-2 on page 16). If the ES523.1 is powered on (opera- tional state "On") they indicate the following functional states at the assigned...
  • Page 19 An LED CAN1 is assigned to the interface CAN1 and an LED CAN3 is assigned to the interface LIN1. Display Functional State CAN1 Yellow, flashing Communication at the interface CAN1 Communication interrupted CAN3 Yellow, flashing Communication at the interface CAN3 Communication interrupted ES523.1 - User Guide...

  • Page 20: Functional Description

    Transceiver Fig. 5-1 Block Diagram To fulfill the operation demands in the vehicle, the interfaces of the ES523.1 are each routed to an Lemo socket. Power Supply (7-29V DC) The power supply interface (7-29V DC) is routed to a 2-pin connector (Lemo socket) on the back panel of the module.

  • Page 21: Host Port (Host)

    5.3.1 Host Port (HOST) The upstream Ethernet interface HOST combines the ES523.1 module with the user PC or with a downstream Ethernet interface of a further module. This inter- face allows the ETAS software tools access to the connected modules.

  • Page 22: Can Interface (Can1/Can3, Can2/Can4)

    ETAS Functional Description CAN Interface (CAN1/CAN3, CAN2/CAN4) The ES523.1 has four CAN interfaces. One each of the CAN interfaces is routed to the two 8-pin CAN1/CAN3 and CAN2/CAN4 connectors (Lemo socket) on the front panel. CAN1 to CAN4 are complete independent CAN channels with separated con- nections and CAN controllers.

  • Page 23: Time Synchronization

    Modules connected to the HOST interface can synchronize the ES523.1 (SYNC- IN). If no synchronization signal is received at the HOST interface, the ES523.1 acts as master module for synchronization. The time synchronization unit of the ES523.1 master synchronizes the con- nected modules via the Ethernet lines.

  • Page 24: Firmware Update

    Firmware Update The firmware of the ES523.1 can be updated by the user so that future versions of the module can also be implemented. The firmware is updated on the con- nected PC using service software "Hardware Service Pack"...

  • Page 25: Getting Started

    6.1.2 Fixing a Module onto a Carrier System The ES523.1 has a rugged metal housing with nonskid plastic feet. The unit can easily be screwed onto a carrier system for installation in a vehicle or in the lab. The screw thread for attaching your device is already contained in the housing and is easily accessible.

  • Page 26: Connecting Several Modules Mechanically

    ETAS compact line (ES59x, ES6xx, ES910, ES930). These can be combined easily using the T-Brackets provided to form larger blocks. You can attach a further module of the ETAS compact line under the ES523.1. Just remove the four plastic feet on each of the relevant device sides and attach the T-Brackets provided in their place.

  • Page 27: Fig. 6-3 Connecting The Es523.1 To Another Module

    ETAS Getting Started Fig. 6-3 Connecting the ES523.1 to Another Module 6. Quarter-turn the seals of the T-Brackets. This locks the con- nection of the two modules. 7. Click the other two T-Brackets into the assembly slits on the opposite long side of the device 8.

  • Page 28: Applications

    Applications For applications, the ES523.1has direct access to XETK ECUs and to ECUs and vehicle buses. NOTE You can find a list of applications supported by the ES523.1 in chapter 8.9.2 on page 45. 7 ... 29 V DC ES523 ES595 7 ...

  • Page 29: Wiring

    6.3.1 “HOST” Port To connect the ES523.1 module with the PC (“HOST” port), you require the CBE100 cable provided. To connect the ES523.1 with the PC 1. Connect the HOST port of the ES523.1 with the PC interface cable CBE100.

  • Page 30: Eth1", "Eth2" And "Eth3" Port

    To connect the ES523.1 module with other modules (“ETH1”, "ETH2" and “ETH3” port), you require the CBE130 cable. Simple Module Network A simple module network consists of a single ES523.1 module with connected network or measure modules. ES59x measure modules are used in the follow- ing example.

  • Page 31: Configuring The Es523.1

    2. Connect further ES59x modules in accordance with this princi- ple with other ETH ports of the ES59x. Configuring the ES523.1 The ES523.1 is configured at the PC via a graphic user interface. A web browser application is used as an interface. 6.4.1 Web Interface The web interface of the ES523.1 consists of a home page, a page for custom-...

  • Page 32: Troubleshooting Problems

    Error LEDs Please observe the LED which provides information on the functions of the interface and the ES523.1 (see the chapter “LEDs” on page 17) to be able to judge the operational state of the ES523.1 as well as troubleshooting mea- sures.

  • Page 33: Problems And Solutions

    Windows 2000 and XP systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

  • Page 34: Search For Ethernet Hardware Fails

    Ethernet hardware at all, although the configuration parameters are correct. If a firewall is blocking communication to ETAS hardware, you must either dis- able the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions: •...
  • Page 35 Whenever you switch from a DHCP company LAN to the ETAS hardware net- work, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.

  • Page 36: Personal Firewall Blocks Communication

    Ethernet hardware at all, although the configuration parameters are correct. Some actions in ETAS products can lead to problems if the firewall is not prop- erly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.
  • Page 37 ETAS Troubleshooting Problems If a firewall is blocking communication to ETAS hardware, you must either dis- able the firewall software while working with ETAS software, or the firewall must be configured to give the following permissions: • Outgoing limited IP broadcasts via UDP (destination IP 255.255.255.255) for the destination port 17099 or 18001...
  • Page 38 The firewall no longer blocks the ETAS product (here: ASCET). The setting is retained after a restart of the product or the PC. Instead of waiting for the "Windows Security Warning", you can enable ETAS products in advance. Enabling ETAS products in the firewall control: 1.
  • Page 39 *.ini files are modified during the work. The ETAS software must be installed by an administrator in any case. It is rec- ommended that the administrator ensure that the ETAS product or the pro- cesses are added to the list of selected exceptions of the Windows Firewall after the installation.
  • Page 40 1. Enable the option in the Windows Security Warning window. 2. Close the window with OK. An administrator must select the product on the Exceptions tab of the Windows Firewall window to avoid future problems during the hardware access with the corresponding ETAS product. ES523.1 - User Guide...

  • Page 41: Technical Data

    Marking for UKCA conformity (Chapter 8.4 on page 43) Marking for KCC conformity (Chapter 8.5 on page 43) Labeling for WEEE, see chapter 8.6 on page 43 Labeling for RoHS (China), see chapter on page 43 ES523.1 - User Guide...

  • Page 42: Fulfilled Standards And Norms

    8.1.4 Maintenance the Product Do not open or change the module! Works on the module housing may be exe- cuted only by qualified technical personnel. Send defect modules to ETAS. 8.1.5 Cleaning the product We recommend to clean the product with a dry cloth.

  • Page 43: Rohs Conformity

    China RoHS marking affixed to the product or its packaging. CE conformity With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable directives of the European Union.

  • Page 44: Declarable Substances

    The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE directive concerns all ETAS devices but not external cables or batter- ies. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (see chapter “Contact Information”...

  • Page 45: Supported Applications And Software Requirements

    • "Allow the computer to turn off this device to save power". 8.9.2 Supported Applications and Software Requirements To configure the ES523.1 and for control and data acquisition, you need soft- ware in the following versions: Support in Application Software...

  • Page 46: Electrical Data

    Compatibility ES720 Drive Recorder Network and interface modules: ES51x, ES592, ES593-D, ES595, ES600 : Support of the ETAS synchronization mechanism NOTE To ensure successful initialization of the network card of your PC, refer to chapter “Hardware” on page 44. ES523.1 - User Guide...

  • Page 47: Ethernet Interfaces (Eth1, Eth2 And Eth3)

    ES910.3 ECUs with XETK, ECUs with Ethernet interface Third party Ethernet devices : Support of ETAS synchronization mechanism : No support of ETAS synchronization mechanism 8.10.4 CAN Interfaces (CAN1/CAN3 and CAN2/CAN4) CAN1, CAN2, CAN3 and CAN4 4 independent interfaces, galvanically isolated from each other...

  • Page 48: Pin Assignment

    ETAS Technical Data 8.11 Pin Assignment NOTE All connectors are shown with a view of the interfaces of the ES523.1. All shields are at case potential. 8.11.1 Power Supply Interface (7-29V) Fig. 8-2 Power Supply Interface (7-29V) Signal Meaning UBATT+...

  • Page 49: Ethernet Interfaces (Eth1, Eth2 And Eth3)

    Receive data, plus Send data, minus Receive data, minus UBATT- Supply voltage, minus Send data, plus 8.11.4 CAN Interface (CAN1/CAN3) Fig. 8-5 CAN Interface (CAN1 and CAN3) Signal Meaning Reserved CAN1_LOW CAN1_GND_1 CAN3_HIGH CAN3_GND CAN1_GND_2 CAN1_HIGH CAN3_LOW ES523.1 - User Guide...

  • Page 50: Can Interface (Can2/Can4)

    ETAS Technical Data 8.11.5 CAN Interface (CAN2/CAN4) Fig. 8-6 CAN Interface (CAN2 and CAN4) Signal Meaning Reserved CAN2_LOW CAN2_GND_1 CAN4_HIGH CAN4_GND CAN2_GND_2 CAN2_HIGH CAN4_LOW ES523.1 - User Guide...

  • Page 51: Cable And Accessories

    The “Cables and Accessories” chapter contains an overview of the available cables and accessories. NOTE Only use the ETAS cables named in this User’s Guide at the interfaces of the ES523.1. The maximum admissible cable lengths must be adhered to. NOTE Custom cables can be produced according to your specifications.

  • Page 52: Cbp120 Cable

    Cable CBP120-2 (power supply cable with standard banana plugs) Side A Side B Signal Plug Signal UBATT- UBATT- Ground Black Ground Order name Short name Order number Power Supply Cable, Lemo 1B FGJ CBP120-2 F 00K 102 584 Banana (2fc-2mc), 2 m ES523.1 - User Guide...

  • Page 53: Cbp1205 Cable

    Order Number Ethernet PC Connection Cable, Lemo 1B CBE100-3 F 00K 102 559 FGG - RJ45 (8mc-8mc), 3 m Ethernet PC Connection Cable, Lemo 1B CBE100-8 F 00K 102 571 FGG - RJ45 (8mc-8mc), 8 m ES523.1 - User Guide...

  • Page 54: Eth1, Eth2 And Eth3 Interface Cable

    Side A Side B Fig. 9-5 CBE140-0m45 Cable Order Name Short name Order Number Ethernet Connection and Power Supply CBE140-0m45 F 00K 104 153 Cable with Angular Connectors, Lemo 1B FMF Lemo 1B FMD (8mc-8mc), 0m45 ES523.1 - User Guide...

  • Page 55: Fig. 9-6 Cbep420.1 Cable

    Cable, Lemo 1B FGF Lemo 1B FGL Banana (8mc-8fc+2mc), 3 m NOTE The wiring of the modules of the ES400 product family with each other and the cables required by the modules are described in the documentation of the ES4xx modules. ES523.1 - User Guide...

  • Page 56: Ethernet Connection Cable

    Side A Side B Fig. 9-10 CBAE330.2 Cable Order Name Short name Order Number Ethernet Connection Adapter Cable CBAE330-0m5 F 00K 105 759 1 Gbit/s to 100 Mbit/s, Lemo 1B PHE - Lemo 1B FGF (10fc-8mc), 0m5 ES523.1 - User Guide...

  • Page 57: Can1/Can3 And Can2/Cna4 Interface Cable And Adapter

    Banana (8mc - 2mc), 1m5 K106 Cable Side A Side B Fig. 9-13 K106 Cable Order Name Short name Order Number CAN Interface Y-Cable, Lemo 1B FGC K106 F 00K 001 271 2xDSUB (8mc-9fc+9mc), 2 m ES523.1 - User Guide...

  • Page 58: Cbcfi100 Cable

    At the other end of the CBCFI100 cable are two 9-pin DSUB socket plug combi- nations for connection to the CAN bus: • a socket plug combination (side B and C) marked in gray • a socket plug combination (side D and E) marked in black ES523.1 - User Guide...
  • Page 59 Mapping of DSUB Socket Plug Combinations to ES523.1 If one CBCFI100 cable each is used at the interfaces CAN1/CAN3 and CAN2/ CAN4 of ES523.1, these interfaces are mapped to the DSUB socket plug com- binations of both cables as follows: ES523.1...

  • Page 60: Can Termination Resistor

    ETAS Cable and Accessories Connector Pin assignment of Cable at the CAN2/CAN4 Interface The DSUB socket plug combinations of the CBCFI100 cable are assigned the signals of the CAN2/CAN4 interface of ES523.1 as follows: Lemo DSUB, [Side A] Color: gray...

  • Page 61: Ordering Information

    ES523.1 F 00K 109 522 FD, 3xEthernet) Package Contents - ES523.1 CAN FD Interface Module (4xCAN FD, 3xEthernet) - Cable CBE100-3, CBP120-2 - T-Bracket for Housing, ES523_CD - List "Content of this Package" - QNX Licence with AP for ES5xx...

  • Page 62: Cable And Accessoires

    10.2 Cable and Accessoires NOTE Only use the ETAS cables named in this User’s Guide at the interfaces of the ES523.1. The maximum admissible cable lengths must be adhered to. NOTE Custom cables can be produced according to your specifications. For more information on custom cables, please contact your local ETAS sales repre- sentative.

  • Page 63: Can/Can" Interface Cable And Adapter

    Short Name Order Number T-Bracket for ES600 Housing ES600_H_TB F 00K 001 925 10.2.6 Software Order Name Short Name Order Number INCA ES5xx Software Integration Package ISW_ES5xx F 00K 106 641 for INCA V6.2.1 and later ES523.1 - User Guide...

  • Page 64: Contact Information

    Germany Internet: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries Internet: www.etas.com/en/contact.php ETAS technical support Internet: www.etas.com/en/hotlines.php...

  • Page 65: Figures

    Fig. 6-3 Connecting the ES523.1 to Another Module ......27 Fig. 6-4 ES523.1 and ES595.1 with ES400 modules, XETK, ETK and vehicle buses .

  • Page 66: Index

    Plastic Foot ......25 ETAS Device Synchronization ..23 Power Supply ..... . .20 Ethernet Switch Power Supply of connected Modules .
  • Page 67 WEEE take-back System ... . .44 Wiring ......29 ES523.1 - User Guide...

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