ETAS ES430.1 User Manual
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ETAS ES430.1 User Manual

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Lambda Module
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Summary of Contents for ETAS ES430.1

  • Page 1 ES430.1 Lambda Module User’s Guide www.etas.com...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    Configuring the ES430.1 ........
  • Page 4 Attaching ES400 Modules to Other Components with Screws ..49 6.2.6 Attaching ES400 Modules on DIN Rails using Screws ....51 ES430.1 - User’s Guide...
  • Page 5 Problems with the ES430.1 ........
  • Page 6 ES430.1 ........
  • Page 7 ETAS Contact Addresses ........

  • Page 8: About This Manual

    (serious) injury, if not avoided. CAUTION identifies a hazard with low risk that could result in minor or medium physical injuries or property damages if not avoided. ES430.1 - User’s Guide...

  • Page 9: Presentation Of Information

    (see chapter 10.1 on page 115). Additional cables and adapters can be obtained separately from ETAS. A list of available accessories and their order designation is located in chapter “Acces- sories” on page 115 of this manual or in the ETAS product catalog.

  • Page 10: Basic Safety Notices

    “Intended uUe” on page 10 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Notice") and the fol- lowing safety notices to avoid health issues or damage to the device. Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
  • Page 11 • Route the power cable in such a way that it is protected against abrasion, damages, deformation and kinking. Do not place any objects on the power cable! ES430.1 - User’s Guide...
  • Page 12 • Adhere to the maximum permissible cable lengths! • Do not use any damaged cables! Cables may be repaired only by ETAS! CAUTION Never apply force to insert a plug into a socket. Ensure that there is no contamination in and on the connection, that the plug fits the socket, and that you correctly aligned the plugs with the connection.
  • Page 13 • the temperature resistance of the modules (for example, do not install modules on the motor, turbocharger, exhaust manifold or their environ- ments). CAUTION During the installation of the modules, observe the permissible temperature range of the cable ties being used! ES430.1 - User’s Guide...
  • Page 14 Maintenance The product is maintenance-free. Repair If a repair of an ETAS hardware product should become necessary, send the product to ETAS. Cleaning the module housing • Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.
  • Page 15 Prior to the start-up, update the firmware of the module with the current ser- vice software HSP to avoid damage of the lambda sensor! Operate the lambda sensors only with the original sensor plugs to be able to determine valid measurement data. ES430.1 - User’s Guide...

  • Page 16: Es400 Product Family

    Fig. 3-1 Central and Decentral Sensor Cabling With the ES400 modules, ETAS provides a decentral solution which consider- ably simplifies the test setup of the sensors. The basic idea of this concept is to install the modules of the ES400 family as close as possible to the sensors, to concatenate the modules with each other and to connect just the first module of this chain with the laptop in the vehicle.

  • Page 17: Features Of The Es400 Line

    • The Lambda Modules of the ES400 family use a XCP-based protocol which is compatible to the existing ETAS Ethernet topology. The concept fulfills the following requirements: – high bandwidth to be able to realize lots of channels with high resolu-...

  • Page 18: Housing

    Data” on page 79. Housing A sturdy metal housing is used for the ES430.1; it has ports on the front of the device so it can fit into tight spaces. The ES430.1 is specifically designed to be installed in engine compartment, but also in the passenger cell.

  • Page 19: Ports

    Front 3.4.1 “Sensor” Port The front of the ES430.1 features a 22-pin Souriau port to which four sensors can be connected using a adapter cable. An individual sensor power supply port is available for each sensor. The use of a “cable tail” or “whip” solution with just one connector makes it possible to change the modules quickly within complex test setups.

  • Page 20: Led

    0,1 s on / 1,9 s off No Ethernet connection established 3.5.2 Service State Display State red flashing Module identification 0,25 s on / 0,25 s reduced red flashing Update of the firmware / 0,1 s on / 0,6 s off ES430.1 - User’s Guide...

  • Page 21: Functional State

    Error during self-test fully bright red illuminated Internal error semi bright The general display of an error state with the LED of the ES430.1 is assigned uniquely to the special error categories in the calibration software (diagnos- tics). ES430.1 - User’s Guide...

  • Page 22: Hardware Description

    Features of the ES430.1 Fig. 4-1 ES430.1 Housing The ES430.1 Lambda Module belongs to the family of ES400 modules. It is a robust and easy to use lambda measuring instrument which, in connection with the Robert Bosch broadband lambda sensor LSU4.9, enables inexpensive emission measuring for SI, diesel and gas engines.

  • Page 23: Block Diagram

    • Pump current of the lambda sensor I The Lambda Module ES430.1 is set to a curve determined on test benches for operation with the lambda sensor LSU4.9. For the complete technical data of the ES430.1, refer to the chapter “Technical Data”...

  • Page 24: Heater Control

    4.3.3 Analog Output The ES430.1 also has a port for analog output signals which can be used with the sensor cables CBAL451.1 and CBAL4515.1. The analog output of the ES430.1 is galvanically separated, protected against shorts and overload (see section 8.8.4 on page 87).

  • Page 25: Data Transfer

    Message Format “XCP on UDP” (Schematic) Using the UDP/IP standard for data transfer makes it possible to connect the modules directly to a PC, a router or a switch. In XCP communication, the PC has the master function. ES430.1 - User’s Guide...

  • Page 26: Realization

    The communication protocol used by the ES400 family makes it possible for third-party suppliers to use the communication protocol for their own, non- ETAS applications once the modules have been configured with the „ES4xx Configuration Tool from ES4xx_DRV_SW“ . 4.6.2 Realization 4.6.2.1...
  • Page 27 IEEE1588 (Precision Time Protocol). The modules add the time stamp to the Ethernet data package for every measure date. The combination of time stamp synchronization, full duplex and time slice pro- cedure results in a very high reference data rate of the modules. ES430.1 - User’s Guide...

  • Page 28: Examples

    4.6.3 Examples Example 1 Fig. 4-4 on page 28 shows an example of an application with three concatenated ES400 modules with the same acquisition rates. The transfer scheme for this configuration is shown in Fig. 4-5 on page 28. MODUL 1 MODUL 2 MODUL 3 St ellgrößen...

  • Page 29: Fig. 4-6 Time-Multiplex Data Transfer Between An Es400 Module Chain And A Pc

    Example 2 Fig. 4-6 on page 29 shows an example in which three modules with different acquisition rates are linked to each other. The transfer scheme for this configuration is shown in Fig. 4-7 on page 29. MODUL 1 MODUL 2 MODUL 3 St ellgrößen St ellgrößen...

  • Page 30: Power Supply

    ES400 modules with supply voltages between 5 V and 50 V DC over the entire temperature range. With the power supply management of the ES430.1, you can use an automatic power-saving feature (“Standby”) as well as a “Wake Up” function via the Ether- net interface.

  • Page 31: Supply Voltage Of The Lambda Sensor

    ETAS Example 1: For module chains which are equipped exclusively with ES430.1 modules, ETAS recommends the use of Y boost cables if the length of the module chain is longer than 10 modules. Example 2: With a minimum voltage of 7.7V , no additional feeding is necessary with a Y cable if the module chain consists of the following modules: •...

  • Page 32: Configuration

    4.8.1 Configuring the ES430.1 The configuration of the ES430.1 is performed entirely via the GUI within INCA. The configuration of the individual channels is saved either in INCA or in the individual ES400 modules. In the first case, you can prepare settings for spe- cific measure tasks, e.g.

  • Page 33: Functional Description

    The measurement system consisting of ES430.1 and lambda sensor can either be in a “Normal” operating mode or on “Standby”. In the operating mode “Normal”, the ES430.1 is operated alone or in connection with other modules of the ES400 family. The lambda sensor is connected to the ES430.1 using a CBAL45x cable.

  • Page 34: Measure Values

    When using the sensor cable with an additional analog output individual mea- sure values, which the ES430.1 sends to the PC via XCP, can be output as an analog voltage value at the analog output of the sensor cable. In the calibration software, you can select one each of the following measure values for output at the analog output of the ES430.1:...

  • Page 35: Measurement Channel Characteristics

    Selection of the operating mode of the heater control of the lambda sensor when only the lambda sensor is supplied with power or if the module is on “Standby” (see section 5.7.1 on page 38). 5.5.4 IP Ref Shows the value of the reference pump current. ES430.1 - User’s Guide...

  • Page 36: Ri Nom

    Shows the operational state of the lambda control, any lack of supply voltage to the sensor or an internal defect in lambda control. 5.6.3 Sensor Type Shows whether the ES430.1 is connected to the correct lambda sensor type (LSU4.9). This is detected via the identification of the special cable. 5.6.4 Sensor Supply Shows whether the sensor supply voltage is within the range permissible for sensor heating.

  • Page 37: Internal Status

    A status error has occurred when the programs and parameters were being checked. An update with HSP is necessary to return to a consistent basic state. If this error state cannot be recovered, send the module to ETAS for repair. 5.6.7 Plausibility Error The “Power On”...

  • Page 38: Sensor Heating

    The operating modes of the sensor heating described below only apply if the module is off or on “Standby”. When the ES430.1 is in operating mode "On", the lambda sensor is always heated! 5.7.1...
  • Page 39 Disabled Outside target Disabled range : Master function for the control of the heater control : External signal: Threshold value on: min. +9 V, threshold value off: max. +2 V x: No influence on heater control ES430.1 - User’s Guide...

  • Page 40: Getting Started

    Potential equalization in the vehicle over the shield of the Ethernet connect- ing cables of modules may occur! Mount the modules only to components with the same electrical potential or insulate the modules from the components. ES430.1 - User’s Guide...

  • Page 41: Guarantee Of Features As Defined By Ip67

    The module then loses the features defined by IP67. Assembly 6.2.1 How to Connect and Attach ES400 Modules Integrated Assembly Elements Openings for Cable Fasteners Fig. 6-2 How to Attach ES400 Modules ES430.1 - User’s Guide...

  • Page 42: Fig. 6-3 Accessing The Integrated Assembly Elements

    – on DIN rails with ES4xx angle brackets (right) – on other components • Attaching ES400 modules with cable fasteners: – on DIN rails with ES4xx angle brackets (left) – on DIN rails with ES4xx angle brackets (right) – on other components ES430.1 - User’s Guide...

  • Page 43: Connecting Several Es400 Modules Mechanically

    2. Position the modules so that their fronts are in a line. 3. Hold the two modules together firmly on their outer sides. 6.2.2.3 Connecting the Modules To connect several ES400 modules, you require a 2 mm Allen key (minimum length 20 mm). ES430.1 - User’s Guide...

  • Page 44: Fig. 6-6 Connected Es400 Modules

    To connect the ES400 module to other modules, you require a 2 mm Allen key (minimum length 20 mm). To connect to other modules: 1. Assemble other modules in accordance with the procedure described in the section 6.2.2 on page ES430.1 - User’s Guide...

  • Page 45: Attaching Es400 Modules To Other Components Using The Integrated As

    Preparing the Component To cut the thread in the component: 1. Cut two M3 threads into the selected component. The threads should be cut 8 mm deep. Use the drilling template (see Fig. 6-13 on page 55). ES430.1 - User’s Guide...
  • Page 46 You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module. To connect the ES400 module to other modules, you require a 2 mm Allen key (minimum length 20 mm). ES430.1 - User’s Guide...

  • Page 47: Attaching Es400 Modules On Din Rails With The Integrated Assembly Ele

    1. Connect the module with the ES4xx angle bracket (left). 2. Connect the module with additional modules (as required). 3. Connect the ES4xx angle bracket with the DIN rail. Fig. 6-9 Fastening to an ES4xx Angle Bracket (left) using the Integrated Assembly Elements ES430.1 - User’s Guide...
  • Page 48 5. Insert the hex key in the other hexagon head of the module. 6. Screw the parts together by turning the hex key clockwise to the stop within the module. Screw the two parts together without canting the threads! Both parts are now completely connected mechanically. ES430.1 - User’s Guide...

  • Page 49: Attaching Es400 Modules To Other Components With Screws

    Here, you connect the ES400 module to the component using two additional M3 screws which are screwed into the drill holes of the component. The inte- grated assembly elements of the module are not used. Fig. 6-10 Attaching to Other Components Using Additional Screws ES430.1 - User’s Guide...
  • Page 50 4. Screw the screw from the right-hand side of the component into the module. Screw the two parts together without getting them off- thread! Both parts are now connected mechanically on one side. 5. Insert the other screw into the other hole in the component. ES430.1 - User’s Guide...

  • Page 51: Attaching Es400 Modules On Din Rails Using Screws

    1. Connect the module with additional modules (as required). 2. Connect the module with the ES4xx angle bracket (right). 3. Connect the ES4xx angle bracket with the DIN rail. Fig. 6-11 Fastening on DIN Rails with Additional Screws ES430.1 - User’s Guide...
  • Page 52 ES4xx angle bracket. Screw the two parts together without canting the threads! Both parts are now mechanically connected on one side. 5. Insert the other screw through the other bore of the ES4xx angle bracket (right). ES430.1 - User’s Guide...
  • Page 53 DIN rail. 3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module. The module connected with the ES4xx angle bracket is fas- tened to the DIN rail. ES430.1 - User’s Guide...

  • Page 54: Attaching Es400 Modules To Other Components Using Cable Fasteners

    DIN rail. 3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module. The module connected with the ES4xx angle bracket is fas- tened to the DIN rail. ES430.1 - User’s Guide...

  • Page 55: Drilling Template

    ETAS Getting Started Drilling Template Fig. 6-13 Drilling Template ES430.1 - User’s Guide...

  • Page 56: Installing The Lambda Sensor

    The following maximum values apply to the lambda sensor (which is not part of the delivery scope of the ES430.1): Sensor Max. Gas Temperatur Max. Temperature at the hexagonal Srew LSU4.9...

  • Page 57: Fig. 6-15 Installation Of The Lambda Sensor

    LSU lambda sensor. This avoids difficulties when removing the sensor later. 4. At least half the tip of the LSU lambda sensor should extend into the exhaust pipe to obtain accurate mixture measure- ments. ES430.1 - User’s Guide...
  • Page 58 Incorrect use can result in the lambda sensor being damaged or aging pre- maturely. The LSU lambda sensor must always be connected to the ES430.1 (heater control active) when exposed to engine exhaust gases. Use operating modes “On” or “External Signal” of the heater control (see sec- tion 5.7.1 on page 38).

  • Page 59: Applications

    ES430.1 with additional ETAS Modules for MC Applications The ETAS Daisy Chain concept enables a simple network architecture since only the ES430.1 or the first module of the module chain is connected with the PC or with the "ETH" port of the ES59x.1.

  • Page 60: Es430.1 With Additional Etas Modules (Rapid Prototyping Application)

    1 Type per Module Vehicle, Test Bench, Motor, ... Fig. 6-17 ES430.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping Applications The concept of the ES4xx/ES63x/ES93x product family to install the modules as close as possible to the sensors, the chain the modules with each other, and to connect only the first module of this chain with the ES910.3 or the RTPRO-...

  • Page 61: Wiring Examples

    ES595 ES411 ES413 ES420 ES430 ES410 ES415 ES421 ES432 ES441 Fig. 6-18 ES400 Modules with additional ETAS Modules (Measurement and Calibration) Cable in Function Order name Fig. 6-18 Power supply cable CBP120, CBP1205 Host connection cable CBE100 Power supply and Ethernet cable Daisy Chain...

  • Page 62: Es400 Modules With Additional Etas Modules And Drive Recorder

    Tempera- Frequency, Exhaust Voltage ture Counter Results, Pressure Times Fig. 6-19 ES400 Modules with additional ETAS Modules and Drive Recorder (Measurement and Calibration) Cable in Function Order name Fig. 6-19 ES520-, ES59x-, ES6xx-, ES1120- or ES1135- CBE130, CBE140 Ethernet cable...

  • Page 63: Es400 Modules With Es910.3 (Rapid Prototyping)

    Power supply and Ethernet cable Daisy Chain CBEP430, modules CBEP4305 ETK connection cable CBM150 5, 6 CAN/LIN/FLX connection cable (CAN/LIN/ CBCFI100 FLX combined) at ES910.3, at ES921.1 CAN connection cable (CAN only), at ES910.3, CBAC130, at ES921.1 CBAC140, CBAC150, CBCX130 ES430.1 - User’s Guide...

  • Page 64: Es400 Modules With Es910.3 And Drive Recorder (Rapid Prototyping)

    Cable in Function Order name Fig. 6-21 Ethernet adapter cable (100 Mbit/s) CBAE330 (con- nected to cable Ethernet connection cable(1 Gbit/s) CBE230 (con- nected to cable Power supply and Ethernet cable Daisy Chain CBEP430, modules CBEP4305 ES430.1 - User’s Guide...

  • Page 65: Es400 Modules With Etas Rtpro-Pc (Rapid Prototyping)

    ETAS 6.6.5 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) Ethernet USB2 Power Supply Daisy Chain Modules ES581.4 ES411 ES413 ES420 ES430 ES415 ES441 ES410 ES421 ES432 Fig. 6-22 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) Cable in Function Order name Fig.

  • Page 66: Wiring

    To wire the first module with the PC and the power supply 1. Connect the combined Ethernet and power supply cable to the “IN” port of the ES430.1. 2. Connect the RJ-45 connector to the free Ethernet interface port of your PC.

  • Page 67: Sensor" Port

    Addit ional Power Supply 3. Connect the combined Ethernet and power supply cable to the “IN” port of the ES430.1 of the next module towards the end of the chain. 4. Connect the supply voltage connector of the combined Ether- net and power supply cable to the desired power supply.

  • Page 68: Calibrate To Air

    1. Connect the supply voltage connector of the sensor cable to a suitable power supply for the sensor. Note the color coding of the connectors. Calibrate to Air A semi-automatic calibration of the sensor / ES430.1 system can be carried out in the calibration software. Applications: •...
  • Page 69 2. If the exact concentration of oxygen is not known, use the default value 20.9%. 3. Switch on the supply voltage of the ES430.1 and the sensor. 4. Check that all parameters for activating heater control are ful- filled (see section 5.7.2 on page 38).

  • Page 70: Troubleshooting

    Error LEDs Please observe the LED which provides information on the functions of the interfaces and the ES430.1 (see the section “LED” on page 20) to be able to judge the operational state of the ES430.1 as well as troubleshooting mea- sures.
  • Page 71 Check that the sensor is connected cor- usable data? rectly. Data is lost during Are you using WLAN in your WLAN is not permissible within this ETAS data transfer. test setup? network. Wire your test setup (ETAS modules and their connection to the PC) with ETAS cables only.
  • Page 72 If the LED continues to show red, send the module to ETAS for repair. Is the fuse in the sensor Check the fuse in the sensor cable. cable intact? If the LED continues to show red, send the module to ETAS for repair.

  • Page 73: Problems And Solutions

    Windows 7, 8.1 and 10 systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a network adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

  • Page 74: Search For Ethernet Hardware Fails

    Whenever you switch from a DHCP company LAN to the ETAS hardware net- work, it takes at least 60 seconds until ETAS hardware can be found. This is caused by the operating system’s switching from the DHCP protocol to APIPA, which is being used by the ETAS hardware.
  • Page 75 Select the Energy Management tab. ii. Deactivate the Computer can switch off device to save energy option. 7. Select the Extended tab. 8. If the property Autosense is included, deactivate it. 9. Click OK to apply the settings. ES430.1 - User’s Guide...

  • Page 76: Personal Firewall Blocks Communication

    Ethernet hardware at all, although the configuration parameters are correct. Some actions in ETAS products can lead to problems if the firewall is not prop- erly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.
  • Page 77 ETAS • Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports 18001 to 18020 The ports to be used in a specific case depend on the hardware used. For more detailed information about the port numbers to be used, see the respective hardware documentation.
  • Page 78 *.ini files are modified during the work. The ETAS software must be installed by an administrator in any case. It is rec- ommended that the administrator ensures that the ETAS product or the pro- cesses are added to the list of selected exceptions of the Windows Firewall after the installation.

  • Page 79: Technical Data

    115 Operating voltage range (DC), Power consumption Labeling for WEEE, see chapter 8.4 on page 82 Labeling for CE conformity, see chapter 8.3 on page 82 Labeling for RoHS (China), see chapter 8.2.2 on page 82 ES430.1 - User’s Guide...

  • Page 80: Standards And Norms

    ISO 16750-4, Sec. 5.5.1.; Salt fog: DIN EN 60068-2-52 intensity 5, test duration 16 d, test specimens passive ISO 16750-5 Chemical resistance: identification A-W, test specimens passive DIN 5596-1 Stone impact IPX7 Protection class test: Protection class IP67 ES430.1 - User’s Guide...

  • Page 81: Environmental Conditions

    8.1.4 Maintenance the Product Do not open or change the module! Works on the module housing may be exe- cuted only by qualified technical personnel. Send defect modules to ETAS. 8.1.5 Cleaning the Product We recommend to clean the product with a dry cloth.

  • Page 82: Mechanical Data

    RoHS label attached to the product or its packaging. CE Marking With the CE mark attached to the product or its packaging, ETAS confirms that the product corresponds to the product-specific, applicable European Direc- tives. The CE Declaration of Conformity for the product is available upon request.

  • Page 83: Declarable Substances

    The user is obligated to separate the waste equipment and to provide it to the WEEE return system for reuse. The WEEE Directive applies to all ETAS devices, but not to external cables or batteries. Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see chapter 11 on page 118).

  • Page 84: Software

    "Allow the computer to turn off this device to save power". 8.7.2 Software To configure the ES430.1 and for control and data acquisition, you need soft- ware in the following versions: • INCA V5.4.1 and higher with ES400 INCA Add-On V1.1.1 and higher from ES4xx_DRV_SW •...

  • Page 85: Electrical Data

    “EXTEN - External Signal” on page 89 • “Sensor Port” on page 89 ETAS guarantees measurement accuracy of the ES430.1 for one year. Please use our calibration service (see section 4.11 on page 32)! Unless otherwise specified, all data applies at 25 °C.

  • Page 86: Power Supply

    They can be configured in the calibration software. Measure Value Unit Lambda 1/Lambda 0.0625 1.67 Air/fuel ratio, A/F Fuel/air ratio, F/A 0.005 0.118 Oxygen content O Pump current lambda sensor Ip -2.5 Internal sensor resistance Ri 1950 ES430.1 - User’s Guide...

  • Page 87: Analog Output

    28 V Ground potential Galvanically isolated output Overvoltage protection ±50 V (analog output ground to power supply ground) D/A converter 16-bit D/A converter (effective resolu- tion: 1.2 mV) Diagnostics Detection of short and overload ES430.1 - User’s Guide...
  • Page 88 Pump current, lambda sensor I [mA] -3.0 3.50 +6.0 8.00 Scaling the Measure Value At the analog output of the ES430.1, the following dependencies on the output voltage apply for the measure value output: Measure Value Measure Value Scaling Unit Lambda ...

  • Page 89: Exten - External Signal

    EXTEN - External Signal The state of the sensor heater control can be controlled with the EXTEN signal if the signal was selected in the calibration software and if the ES430.1 is off or on standby. The control possibilities of the states of the sensor heater control is shown in section 5.7.2 on page 38.

  • Page 90: Pin Assignment

    ““IN” Connector” on page 90 • ““OUT” Connector” on page 91 • ““Sensor” Connector” on page 92 All connectors are shown with a view of the front of the ES430.1. All shields are at case potential. 8.9.1 “IN” Connector Fig. 8-2 “IN”...

  • Page 91: Out" Connector

    ETAS 8.9.2 “OUT” Connector Fig. 8-3 “OUT” Connector Signal Meaning UBatt Operating voltage UBatt Operating voltage Ground Ground Received data, plus Send data, minus Received data, minus Ground Ground Send data, plus ES430.1 - User’s Guide...

  • Page 92: Sensor" Connector

    TEDS+ n.b. Not assigned Analog ground (Analog-) and supply voltage ground (U ) are galvanically Batt- separated from one another. Sensor heating plus (U ) and supply voltage plus (U ) are connected Heat+ Batt+ internal. ES430.1 - User’s Guide...

  • Page 93: Cables And Accessories

    “Cables for the connector "Sensor"” on page 103 • “Protective Caps” on page 112 • “Angle Brackets” on page 114 Only use ETAS cables at the interfaces of the module. Adhere to the maxi- mum cable lengths! ES430.1 - User’s Guide...

  • Page 94: Combined Ethernet And Power Supply Cable

    Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed! To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the combined ethernet and power supply cables with safety banana plugs in areas with power outlets.

  • Page 95: Cbep410.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4105.1-3 F 00K 110 026 ES430.1 - User’s Guide...

  • Page 96: Cbep415.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4155.1-5 F 00K 110 027 ES430.1 - User’s Guide...

  • Page 97: Cbep420.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F Product Length Order number CBEP4205.1-3 F 00K 110 041 ES430.1 - User’s Guide...

  • Page 98: Cbep425.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4255.1-3 F 00K 110 029 ES430.1 - User’s Guide...

  • Page 99: Cbep430.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4305.1-0m5 0.5 m F 00K 110 030 ES430.1 - User’s Guide...

  • Page 100: Ethernet Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBE401.1-0m5 0.5 m F 00K 106 128 ES430.1 - User’s Guide...

  • Page 101: Cbe430.1 Cable

    Can also be used to connect ES4xx via PC, ES600 or ES1135 alter- natively while keeping cable installation through bulkhead. Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEX400.1-3 F 00K 105 294 ES430.1 - User’s Guide...

  • Page 102: Es4Xx_Bridge

    ETAS 9.2.6 ES4xx_BRIDGE Fig. 9-16 ES4xx Bridge Ethernet bridge connecting blocked ES400 modules. Facilitates very compact measurement setups. IP67 compliant. Product Order number ES4xx_BRIDGE F 00K 105 684 ES430.1 - User’s Guide...

  • Page 103: Cables For The Connector "Sensor

    Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed! To prevent an inadvertent insertion in power outlets, ETAS recommends to equip the sensor cables with safety banana plugs in areas with power outlets.

  • Page 104: Cbal451.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES430.1 - User’s Guide...

  • Page 105: Fig. 9-18 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL451.1-3 F 00K 105 926 ES430.1 - User’s Guide...

  • Page 106: Cbal4515.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES430.1 - User’s Guide...

  • Page 107: Fig. 9-21 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL4515.1-3 F 00K 110 038 ES430.1 - User’s Guide...

  • Page 108: Cbal452.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES430.1 - User’s Guide...

  • Page 109: Fig. 9-24 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL452.1-3 F 00K 106 127 ES430.1 - User’s Guide...

  • Page 110: Cbal4525.1 Cable

    Sensor heating on: +9 V to +28 V On delivery, the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable. This must be pulled out to use the cable. ES430.1 - User’s Guide...

  • Page 111: Fig. 9-26 Rb150 Sensor Plug (Code 1)

    The TEDS to detect the lambda sensor is located in the sensor cable. Fuse Cable includes replaceable standard fuse (MINI flat automotive fuse, quick- response, 5 A, 58 V). Ordering Information Product Length Order Number CBAL4525.1-3 F 00K 110 039 ES430.1 - User’s Guide...

  • Page 112: Protective Caps

    ETAS Protective Caps The connections "IN" and "OUT" of the ES430.1 can be protected with different protective caps according to the operating conditions. 9.4.1 Protective Caps supplied The "IN" and "OUT" ports of the ES4xx are covered with simple dust and trans- port caps on delivery.

  • Page 113: Cap Cap_Souriau_8Sta

    ETAS 9.4.4 Cap CAP_SOURIAU_8STA Fig. 9-29 Cap CAP_SOURIAU_8STA The cap CAP_SOURIAU_8STA protects the "Sensor" port against water and dirt. Product Order number CAP_SOURIAU_8STA F 00K 105 303 ES430.1 - User’s Guide...

  • Page 114: Angle Brackets

    Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715 TH35). Stainless steel V2A. For mounting on right side of an ES4xx module. Product Order number Angle bracket right F 00K 107 176 ES430.1 - User’s Guide...

  • Page 115: Ordering Information

    Cables are not part of the scope of supplies of the module and must be ordered separately (see chapter 10.2.1 on page 115). 10.2 Accessories 10.2.1 Cables If you require customized cables, please contact your ETAS contact partner or sales.de@etas.com. 10.2.1.1 Cables for the connectors "IN" and "OUT" Ethernet cable Order name...
  • Page 116 F 00K 110 030 Supply Cable, Lemo 1B FGL - Lemo 1B FGA - Safety Banana (8fc-8mc-2mc), 0m5 Ethernet Bridge Order name Short name Order number Bridge to connect two assembled ES4xx ES4xx_BRIDGE F 00K 105 684 Modules ES430.1 - User’s Guide...

  • Page 117: Lambda Sensor

    ES4xx Angle Bracket left ES4xx_AB_L F 00K 107 175 ES4xx Angle Bracket right ES4xx_AB_R F 00K 107 176 10.2.5 Device Calibration Order name Short name Order number Calibration Service for ES430.1 K_ES430 F 00K 105 927 ES430.1 - User’s Guide...

  • Page 118: Etas Contact Addresses

    Germany Internet: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries Internet: www.etas.com/en/ contact.php ETAS technical support Internet: www.etas.com/en/...

  • Page 119: Figures

    ES430.1 with ES4xx_BRIDGE ........
  • Page 120 Angle Bracket Right ..........114 ES430.1 - User’s Guide...

  • Page 121: Index

    Broadband Lambda Sensor LSU ..33 ETAS Contact Addresses ...118 Ethernet frame ..... .26 Cable EXTEN, external Signal .
  • Page 122 Reverse feeding .....30 RI Nom ......36 ES430.1 - User’s Guide...

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