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ETAS ES4455.2 User Manual

Load carrier board
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ES4455.2 Load Carrier Board
ES4450.3 Load Carrier Board for 4 RB CRS Injectors
ES4451.4 Load Carrier Board for 4 RB GDI Injectors
ES4452.1 Load Carrier Board for 4 RB GDI Injectors, CVO
ES4453.1 Load Carrier Board for 4 RB HDEV6 GDI Injectors, CVO
ES4457.1 Load Carrier Board for 4 RB CRS Injectors, VCC and VCA
ES4458.1 Load Carrier Board for 4 RB PFI Injectors, CVO
User's Guide

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Summary of Contents for ETAS ES4455.2

  • Page 1 ES4455.2 Load Carrier Board ES4450.3 Load Carrier Board for 4 RB CRS Injectors ES4451.4 Load Carrier Board for 4 RB GDI Injectors ES4452.1 Load Carrier Board for 4 RB GDI Injectors, CVO ES4453.1 Load Carrier Board for 4 RB HDEV6 GDI Injectors, CVO ES4457.1 Load Carrier Board for 4 RB CRS Injectors, VCC and VCA...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    ES4453.1, ES4457.1 and ES4458.1 ....... 24 2.2.1 ES4455.2 Load Carrier Board......24 2.2.2 ES4450.3 Load Carrier Board for 4 RB CRS Injectors .
  • Page 4 6 ETAS Contact Addresses ........

  • Page 5: Introduction

    • "Materials Subject to Declaration" on page 17 • "About this Manual" on page 18 Properties The ES4455.2 Load Carrier Board is a carrier board for load simulations, e.g. injector loads, in a LABCAR HiL system. To simulate injector loads, the following variants mounted with load modules based on the ES4455.2 Load Carrier Board are available:...

  • Page 6: Properties Of The Es4455.2 Load Carrier Board And Its Variants Es4450.3, Es4451.4, Es4452.1, Es4453.1, Es4457.1 And Es4458.1 Mounted With Load Modules

    ES4455.2 Load Carrier Board and the variants listed above. Fully mounted, it enables the simulation of 12 injection loads. In the same way, it is possible to install the ES4455.2 Load Carrier Board and its mounted variants in the ES5300.1-A Housing and the ES5300.1-B Housing by means of the ES5372.1 Carrier for ES4455 Load Boards.
  • Page 7 VCC (Valve Close Control) and VCA (Valve Close Adjustment) ES4458.1 Load Carrier Board for 4 RB PFI Injectors, CVO • Simulation for Bosch PFI EV14 injectors • Additional supported functions of the motor ECU: CVO (Controlled Valve Operation) ES4455.2 Load Carrier Board - User’s Guide...

  • Page 8: Block Diagram

    Introduction ETAS 1.1.2 Block Diagram Fig. 1-1 shows a block diagram of the ES4455.2 Load Carrier Board with four loads in the ES4408.1 Load Chassis. ES4408.1 Piggyback Load Load Chassis Load 1 Load 2 Load 3 Load 4 Control Interface...

  • Page 9: Basic Safety Notices

    All product related documentation (product Safety Advice and this User’s Guide) must be read prior to the startup of the product! ETAS GmbH does not assume any liability for damages resulting from improper handling, unintended use or non-observance of the safety precautions.

  • Page 10: Intended Use

    ES4457.1 and ES4458.1 mounted with load modules may be operated only in the ES4408.1 Load Chassis, ES5300.1-A Housing and in the ES5300.1-B Hous- ing. The intended use of the ES4455.2 and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 mounted with load modules is as follows: •...
  • Page 11 ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 may have dangerous voltages. These voltages can still be present even after the ES4455.2 and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 have been removed from the ES4408.1 Load Chassis, the ES5300.1-A Housing or the ES5300.1-B Housing or if the...
  • Page 12 ETAS WARNING! Danger - electromagnetic radiation! During operation, the ES4455.2 Load Carrier Board and its populated variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 and loads connected to them, can emit electromagnetic radiation, which can cause cardiac pacemakers or implanted defibril- lators to malfunction or become damaged.
  • Page 13 To avoid damages to the hardware from electrostatic discharge, please observe the following precautionary measures: CAUTION! Some components of the ES4455.2 Load Carrier Board and its vari- ants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 can be damaged or destroyed through electrostatic dis- charges.
  • Page 14 Maintenance The product does not require maintenance. Repairs If an ETAS hardware product needs to be repaired, return the product to ETAS. Cleaning The product is not expected to require cleaning. ES4455.2 Load Carrier Board - User’s Guide...

  • Page 15: Identifications On The Product

    The CE Declaration of Conformity for the product is available upon request. 1.3.2 KC Mark With the KC mark attached to the product and its packaging, ETAS confirms that the product has been registered in accordance with the product-specific KCC guidelines of the Republic of Korea.

  • Page 16: Rohs Conformity

    The user is obligated to separately collect old devices and provide them to the WEEE return system for recycling. The WEEE Directive applies to all ETAS devices, but not to external cables or bat- teries. Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see "ETAS Contact Addresses"...

  • Page 17: Materials Subject To Declaration

    REACH reg- ulation (EC) no.1907/2006. Detailed information is located in the ETAS download center in the customer information "REACH Declaration" < www.etas.com/Reach >. This information is continuously being updated.

  • Page 18: About This Manual

    This chapter. • "Design of an Injector Simulation Environment" on page 21 This chapter describes how the ES4455.2 Load Carrier Board and its vari- ants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1mounted with load modules can be integrated in a LABCAR HiL system.
  • Page 19 Content-based highlights and newly intro- and arithmetic data types is not duced terms are placed in italics. possible. Important notes for the user are presented as follows: Note Important note for the user. ES4455.2 Load Carrier Board - User’s Guide...
  • Page 20 Introduction ETAS ES4455.2 Load Carrier Board - User’s Guide...

  • Page 21: Properties And Functions

    Properties and Functions This chapter features a description of the properties and functions of the compo- nents of the ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 mounted with load modules. • "Design of an Injector Simulation Environment" on page 21 •...
  • Page 22 *SCPI protocol documentation Host PC with ETAS is available on request LCO-IP and CEE HiL-System (ETAS LABCAR) (X)ETK Realtime Connector Real-Time Environment Configuration (ETAS RTPC) Vsupply Oscilloscope Angle Synchronous Measurement ES5340.2-ICE (Internal Combustion Injection Engine) for ETAS RTPC time, or ES5300.1-A/B (PCIe Start/Stop I Inj.
  • Page 23 Example for y HW version (Diesel, Gasoline,..) Fig. 2-2 Example for the integration of an ES445x.y in a LABCAR HiL system. The ES445x.y is installed in the ES5300.1-A Housing or the ES5300.1-B Housing. ES4455.2 Load Carrier Board - User’s Guide...

  • Page 24: Figures Of Es4455.2 And Its Mounted Variants Es4450.3, Es4451.4, Es4452.1, Es4453.1, Es4457.1 And Es4458.1

    On the front plate, the label of the blue type plate is adapted to the respective variant. Fig. 2-3 Front plate (left) and rear side of the ES4455.2 Load Carrier Board Fig. 2-4 ES4455.2 Load Carrier Board...

  • Page 25: Es4450.3 Load Carrier Board For 4 Rb Crs Injectors

    The ES4450.3 Load Carrier Board for 4 RB CRS Injectors (Fig. 2-5) consists of the ES4455.2 Load Carrier Board and two load modules that each simulate two CRS injection loads. The load modules are the same as the ES4450.2 predecessor board (see also ES4455.1 User's Guide)

  • Page 26: Es4452.1 Load Carrier Board For 4 Rb Gdi Injectors, Cvo

    The ES4452.1 Load Carrier Board for 4 RB GDI Injectors, CVO (Fig. 2-7) consists of the ES4455.2 Load Carrier Board and a load module installed on it for simu- lating four GDI injector loads. The load board is connected with the load module via a ribbon cable.

  • Page 27: Es4458.1 Load Carrier Board For 4 Rb Pfi Injectors, Cvo

    The ES4458.1 Load Carrier Board for 4 RB PFI Injectors, CVO consists of the ES4455.2 Load Carrier Board and a load module installed on it for simulating four RB PFI EV14 injectors. The load board is connected with the load module via a ribbon cable.

  • Page 28: Procedure For Installation And Removal

    ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 may have dangerous voltages. These voltages can still be present even after the ES4455.2 and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 have been removed from the ES4408.1 Load Chassis, the ES5300.1-A Housing or the ES5300.1-B Housing or if the...

  • Page 29: Installation In The Es4408.1 Load Chassis

    2.3.1 Installation in the ES4408.1 Load Chassis A description for the installation of the ES4455.2 Load Carrier Board and its mounted variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 is located in the User's Guide of the ES4408.1 Load Chassis.

  • Page 30: Connecting Cable

    The cables used must be suitable particularly for occurring currents, voltages and temperatures and flame-retardant in accordance with one of the following standards IEC60332-1-2, IEC60332-2-2, UL2556/UL1581VW-1! Note The signal lines may not exceed a maximum length of 3 m! ES4455.2 Load Carrier Board - User’s Guide...

  • Page 31: Fuses

    ETAS Properties and Functions Fuses 2.4.1 Fuses on the ES4455.2 Load Carrier Board The fuses on the ES4455.2 Load Carrier Board are shown in Fig. 2-11. Fig. 2-11 Fuses on the ES4455.2 Load Carrier Board (marked bright) Fuse Type Specification Fuse protection of Order no.
  • Page 32 Properties and Functions ETAS If you should decide to replace a fuse yourself, the following warning notice and the installation instructions in "Removing and installing fuses on the ES4455.2 Load Carrier Board" on page 32 must be observed: WARNING! Fire hazard! Failure to observe the fuse specifications can lead to excess currents, short circuits and fires.
  • Page 33 ES4453.1,ES4457.1 or the ES4458.1 on its load side (see Fig. 2-12 on page 33). Fig. 2-12 Position of the ES4455.2 Load Carrier Board (top) with load module (bottom). 4. For the variants ES4452.1, ES4453.1,ES4457.1 and ES4458.1: Loosen the ribbon cable between the ES4455.2 Load Carrier Board and the load module.

  • Page 34: Interface For Load Modules On The Es4455.2 Load Carrier Board

    Interface for Load Modules on the ES4455.2 Load Carrier Board The loads on the ES4455.2 Load Carrier Board are contacted via the spacer bolts. Access to the loads is implemented via the backplane connector CO200 (page 37) by the spacer bolts. Fig. 2-14 on page 34 shows the signal assignment of the contacts of the spacer bolts on the ES4455.2 Load Carrier Board.

  • Page 35: Equivalent Circuit

    HDEV5 ES4453.1 Gasoline 1,80 1300 HDEV6 ES4457.1 Diesel 0,70 n. c. CRI2-x (infinite) ES4458.1 EV14 9,00 n. c. 30000 (infinite) Tab. 2-2 Resistance and inductance for the loads at 20 °C Tolerance: 20% ES4455.2 Load Carrier Board - User’s Guide...
  • Page 36 Properties and Functions ETAS ES4455.2 Load Carrier Board - User’s Guide...

  • Page 37: Connections And Connectors

    ETAS Connections and Connectors Connections and Connectors This chapter describes the connections of the ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 that are mounted with load modules. Backplane Connector CO200 of the ES4455.2 Load Carrier Board The ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4,...

  • Page 38: Plug Connector Co1200 On Es4455.2, Co150 And Co100 On The Load Modules

    Plug Connector CO1200 on ES4455.2, CO150 and CO100 on the Load Modules The ES4455.2 Load Carrier Board is connected with the load modules of ES4452.1, ES4453.1, ES4457.1 and ES4458.1 via connector CO1200 and a rib- bon cable. The connectors on the load modules ES4452.1, ES4453.1, ES4457.1 and ES4458.1 feature the same type (ES4452.1: CO150, ES4457.1: CO100)
  • Page 39 Slot 2:d30 Load 4– Slot 2:z32 Slot 2:b32 Slot 2:d32 Housing ES4408 protective ground Tab. 3-2 "Load 7" pin assignment The plug connector "Load 8-1" enables access to the plug-in card in slot 1. ES4455.2 Load Carrier Board - User’s Guide...
  • Page 40 Slot 1:Load 4– Slot 1:z32 Slot 1:b32 Slot 1:d32 Housing ES4408 protective ground Tab. 3-3 "Load 8-1" pin assignment The plug connector "Load 8-2" enables access to the plug-in card in slot 0. ES4455.2 Load Carrier Board - User’s Guide...

  • Page 41: Load Chassis

    Plug Connector "Meas 7", "Meas 8-1" and "Meas 8-2" on ES4408.1 Load Chassis The plug-in cards ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 mounted with load modules output measuring signals via the plug connectors "Meas 7", "Meas 8- 1"...
  • Page 42 Tab. 3-6 "Meas 8-1" pin assignment At plug connector "Meas 8-2", the measuring signals from the plug-in card located in slot 0 of the ES4408.1 Load Chassis (connected to "Load 8-2") are output. ES4455.2 Load Carrier Board - User’s Guide...

  • Page 43: Connections And Plug Connections For Installation In The Es5300.1-A Housing Or In The Es5300.1-B Housing

    Connections and Plug Connections for Installation in the ES5300.1- A Housing or in the ES5300.1-B Housing Installing the ES4455.2 Load Carrier Board and its variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 mounted with load modules in the ES5300.1-A Housing or the ES5300.1-B Housing requires the ES5372.1 Carrier for ES4455 Load Boards.
  • Page 44 Connections and Connectors ETAS X2 Load 10 5 Fig. 3-5 Plug connectors "X1 Measure" and "X2 Load" on the backplane side of the ES5372.1 Carrier for ES4455 Load Boards. ES4455.2 Load Carrier Board - User’s Guide...

  • Page 45: X2 Load" Plug Connector

    The pin assignment of "X2 Load" is as follows: Signal CO 200 Load 1+ Load 1– Load 2+ Load 2– Load 3+ Load 3– Load 4+ Load 4– Housing Tab. 3-8 "X2 Load" pin assignment ES4455.2 Load Carrier Board - User’s Guide...

  • Page 46: X1 Measure" Plug Connector

    Meas 2 I_Dig_Out_2 Meas 3 I_Dig_Out_3 Meas 4 I_Dig_Out_4 Meas 5 Online_Probe Meas 6 Online_Probe_Ref Meas 7 not used Meas 8 not used Meas 9 Housing Tab. 3-9 Pin assignment of "X1 Measure" ES4455.2 Load Carrier Board - User’s Guide...

  • Page 47: Technical Data And Standards

    Current rating of connections 1 A (60 V DC) per pin / back- plane channel Storage Conditions Temperature -20 °C to 85 °C (-4 °F to 185 °F) Relative humidity 0 to 95% (non-condensing) ES4455.2 Load Carrier Board - User’s Guide...

  • Page 48: Meets Norms And Standards

    This is class A equipment. This equipment can cause radio interfer- ence in residential areas. Should that be the case, the operator may be requested to institute reasonable measures. Note The signal lines may not exceed a maximum length of 3 m! ES4455.2 Load Carrier Board - User’s Guide...

  • Page 49: Ordering Data And Scope Of Delivery

    K_ES4457 F-00K-110-243 Callibration Service for ES4458 K_ES4458 F-00K-110-763 The scope of delivery for ES4455.2 Load Carrier Board and the variants ES4450.3, ES4451.4, ES4452.1, ES4453.1, ES4457.1 and ES4458.1 is as follows: Scope of delivery Number of pieces Order number The respective board See table above Additionally for ES5372.1...
  • Page 50 Ordering Data and Scope of Delivery ETAS ES4455.2 Load Carrier Board - User’s Guide...

  • Page 51: Etas Contact Addresses

    Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
  • Page 52 ETAS Contact Addresses ETAS ES4455.2 Load Carrier Board - User’s Guide...

  • Page 53: Index

    Defibrillators 15 Devices LABCAR HiL system 22 Connecting 14 Duties for Operators 9 Maintenance 14 Electrical Safety 11 Electrical safety 11 Pacemaker 15 ETAS Contact Addresses 51 Piezo signal generator 34 Plug connections 37 ES4455.2 Load Carrier Board - User’s Guide...
  • Page 54 Standards and norms 48 Storage conditions 47 Technical data 47 Technical State of the Product 11 Transport and Installation 13 Ventilation 13 Waste Electrical and Electronic Equip- ment 16 WEEE return system 16 ES4455.2 Load Carrier Board - User’s Guide...

This manual is also suitable for:

Es4450.3Es4451.4Es4452.1Es4453.1Es4457.1Es4458.1

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