ETAS ES415.1 User Manual
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ETAS ES415.1 User Manual

High definition a/d module with sensor supply
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ES415.1
High Definition A/D Module with Sensor Supply
User's Guide

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Summary of Contents for ETAS ES415.1

  • Page 1 ES415.1 High Definition A/D Module with Sensor Supply User’s Guide...
  • Page 2 The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.

  • Page 3: Table Of Contents

    Features of the ES415.1 ........

  • Page 4: Fig. 5-17 Es400 Modules With Additional Etas Modules And Drive Recorder

    General ..........51 5.4.2 ES415.1 with additional ETAS Modules (MC Application)..51 5.4.3 ES415.1 with additional ETAS Modules (Rapid Prototyping Application)
  • Page 5 LED Displays ..........61 Troubleshooting ES415.1 Problems ....... 61 Problems and Solutions .
  • Page 6 10 ETAS Contact Addresses ........

  • Page 7: About This Manual

    (serious) injury, if not avoided. CAUTION! identifies a hazard with low risk that could result in minor or medium physical injuries or property damages if not avoided. ES415.1 - User’s Guide...

  • Page 8: Presentation Of Information

    (see chapter 9.1 on page 104). Additional cables and adapters can be obtained separately from ETAS. A list of available accessories and their order designation is located in chapter "Accesso- ries" on page 104 of this manual or in the ETAS product catalog.

  • Page 9: Basic Safety Notices

    • "Requirements for Users and Duties for Operators" on page 9 • "Intended Use" on page 9 General Safety Information Please observe the Product Safety Notices ("ETAS Safety Notice") and the follow- ing safety notices to avoid health issues or damage to the device. Note Carefully read the documentation (Product Safety Advice and this User's Guide) that belongs to the product prior to the startup.
  • Page 10 Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply! The connection to power outlets is not allowed! To prevent an inadvertent insertion in power outlets, ETAS recom- mends to equip the power cables with safety banana plugs in areas with power outlets.
  • Page 11 • Use exclusively ETAS cables at the connections of the module! • Adhere to the maximum permissible cable lengths! • Do not use any damaged cables! Cables may be repaired only by ETAS! CAUTION! Never apply force to insert a plug into a socket.
  • Page 12 Please observe which way the module is pointing when installing ver- tically! Transport • Mount and connect the modules only at the location of their startup! • Do not transport the modules at the cable of the module or any other cables. ES415.1 - User’s Guide...
  • Page 13 Maintenance The product is maintenance-free. Repair If a repair of an ETAS hardware product should become necessary, send the prod- uct to ETAS. Cleaning the module housing • Use a dry or lightly moistened, soft, lint-free cloth for cleaning the module housing.

  • Page 14: Es400 Product Family

    Fig. 3-1 Central and Decentral Sensor Cabling With the ES400 modules, ETAS provides a decentral solution which considerably simplifies the test setup of the sensors. The basic idea of this concept is to install the modules of the ES400 family as close as possible to the sensors, to concatenate the modules with each other and to connect just the first module of this chain with the laptop in the vehicle.

  • Page 15: Features Of The Es400 Line

    • Each module has an LED for localizing the module. • The High Definition A/D Module with Sensor Supplys of the ES400 family use a XCP-based protocol which is compatible to the existing ETAS Ether- net topology. The concept fulfills the following requirements: –...

  • Page 16: Housing

    Data" on page 70. Housing A sturdy metal housing is used for the ES415.1; it has ports on the front of the device so it can fit into tight spaces. The ES415.1 is specifically designed to be installed in engine compartment, but also in the passenger cell.

  • Page 17: Ports

    Front 3.4.1 “Sensor” Port The front of the ES415.1 features a 22-pin Souriau port to which four sensors can be connected using a adapter cable. An individual sensor power supply port is available for each sensor. The use of a “cable tail” or “whip” solution with just one connector makes it possible to change the modules quickly within complex test setups.

  • Page 18: Led

    Functional State Display State yellow-red flashing Warning 0,5 s yellow reduced / Overload on a sensor supply 0,5 s red reduced voltage channel red illuminated Error during self-test fully bright red illuminated Internal error semi bright ES415.1 - User’s Guide...

  • Page 19: Hardware Description

    Features of the ES415.1 Fig. 4-1 ES415.1 Housing The ES415.1 High Definition A/D Module with Sensor Supply is a member of the family of ES400-Modules. The ES415.1 can acquire analog voltages at four input channels. There is a sensor supply for every channel.

  • Page 20: Block Diagram

    Hardware Description ETAS Block Diagram The ES415.1 is a module with four identical sensor channels, two shared Ether- net interfaces and a power supply. Synchronous Sampling Channel 4 Channel 1 +/-0,1 V +/-1 V 16-Bit A/D Digital Filter Converter +/-10 V...

  • Page 21: Sensor Channels

    If the ES415.1 would be operated at high sample rates for Rapid Prototyping applications, the ES910.3 could no longer process the data of the ES415.1 or other ETAS daisy chain modules due to IRQ overload at its I/O port and would discard the data.

  • Page 22: Digital Filter

    In the application program (e.g. INCA MDA), the signal must be delayed to compensate for the group delay. A special feature of the ES415.1 is the compensation of the group delay within the module. The group delays of the analog anti-aliasing filter and the configu- rable digital filter are taken into consideration in this process.

  • Page 23: Maximum Input And Common-Mode Voltages

    Hardware Description Fig. 4-4 Filter A: f = 10 kHz (without compensation of the group delay) C,CIC Fig. 4-5 ES415.1 Filter B: f = 10 kHz (with compensation of the group C,CIC delay) 4.3.5 Maximum Input and Common-Mode Voltages The maximum input voltage between two inputs and the maximum voltage between an input and the case ground is 60 V DC/ 30 V AC.

  • Page 24: Galvanically Isolation

    The sensor channels are galvanically isolated from each other and from the power supply. The digitized transfer of the measurements on an Ethernet con- nection implicitly results in a separation of the sensor channels from the supply voltage. ES415.1 - User’s Guide...

  • Page 25: Sensor Supply

    Hardware Description 4.3.7 Sensor Supply Every sensor that can be switched to the ES415.1 has an individual sensor supply voltage which can be set separately. The cable connected to the sensor port of the ES415.1 transfers both the sensor supply voltage and the sensor output voltage for the sensor. Additional cables or an additional external power supply for the sensor supply voltage are not required.

  • Page 26: Data Transfer

    Message Format “XCP on UDP” (Schematic) Using the UDP/IP standard for data transfer makes it possible to connect the modules directly to a PC, a router or a switch. In XCP communication, the PC has the master function. ES415.1 - User’s Guide...

  • Page 27: Realization

    The communication protocol used by the ES400 family makes it possible for third-party suppliers to use the communication protocol for their own, non- ETAS applications once the modules have been configured with the „ES4xx Configuration Tool from ES4xx_DRV_SW“ . 4.4.2...
  • Page 28 IEEE1588 (Precision Time Protocol). The modules add the time stamp to the Ethernet data package for every measure date. The combination of time stamp synchronization, full duplex and time slice proce- dure results in a very high reference data rate of the modules. ES415.1 - User’s Guide...

  • Page 29: Examples

    4.4.3 Examples Example 1 Fig. 4-8 on page 29 shows an example of an application with three concatenated ES400 modules with the same acquisition rates. The transfer scheme for this configuration is shown in Fig. 4-9 on page 29. M ODULE 1 M ODULE 2 M ODULE 3 Cont rol variables...

  • Page 30: Fig. 4-11 Transfer Scheme For Example 2 (Simplified, Not True To Scale)

    Example 2 Fig. 4-10 on page 30 shows an example in which three modules with different acquisition rates are linked to each other. The transfer scheme for this configuration is shown in Fig. 4-11 on page 30. M ODULE 1 M ODULE 2 M ODULE 3 Cont rol variables...

  • Page 31: Power Supply

    Please contact our local experts to discuss your particular ES415.1 configura- tions. Example 1: For module chains which are equipped exclusively with ES410.1 or ES441.1, ETAS recommends the use of Y boost cables if the length of the module chain is longer than 10 modules. ES415.1 - User’s Guide...
  • Page 32 ETAS Example 2: For module chains which are equipped exclusively with ES411.1 or ES413.1 or ES421.1, ETAS recommends the use of Y boost cables if the length of the module chain • is longer than 16 modules (without sensor feeding) or •...

  • Page 33: Configuration

    ETAS Configuration The configuration of the ES415.1 is performed entirely via the GUI within INCA. The configuration of the individual channels is saved either in INCA or in the individual ES400 modules. In the first case, you can prepare settings for specific measure tasks, e.g.

  • Page 34: Getting Started

    CAUTION! Potential equalization in the vehicle over the shield of the Ethernet connecting cables of modules may occur! Mount the modules only to components with the same electrical potential or insulate the modules from the components. ES415.1 - User’s Guide...

  • Page 35: Guarantee Of Features As Defined By Ip67

    Fig. 5-1 Position of the Pressure Balance Element Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane. The module then loses the features defined by IP67. ES415.1 - User’s Guide...

  • Page 36: Assembly

    (see Fig. 5-3 on page 36) on the right-hand side of the mod- ule. Fig. 5-4 Unscrewed Integrated Assembly Elements Openings for Cable Fasteners Every module base has two openings each on the right and left-hand side for attaching the modules to other components using cable fasteners. ES415.1 - User’s Guide...

  • Page 37: Connecting Several Es400 Modules Mechanically

    You can only successively screw additional modules, but not module blocks, onto the right-hand side of this module block. When creating module blocks, observe the defined order. ES415.1 - User’s Guide...

  • Page 38: Fig. 5-6 Connected Es400 Modules

    Note Screw the two modules together without getting them off-thread! Both modules are now connected mechanically on one side. 3. Insert the Allen key into the other hexagon socket of the right-hand module. ES415.1 - User’s Guide...

  • Page 39: Attaching Es400 Modules To Other Components Using The Integrated

    Here, you connect the ES400 module to the component using the integrated assembly elements. Screwing the two together works in the same way as con- necting several modules. Fig. 5-7 Attaching a Module to Other Components with the Integrated Assembly Elements ES415.1 - User’s Guide...
  • Page 40 Note Screw the two parts together without getting them off-thread! Both parts are now connected mechanically on one side. 5. Insert the Allen key into the other hexagon socket of the module. ES415.1 - User’s Guide...

  • Page 41: Fig. 5-8 Connecting To Other Modules

    To connect the ES400 module to other modules, you require a 2 mm Allen key (minimum length 20 mm). To connect to other modules: 1. Assemble other modules in accordance with the procedure described in the section 5.2.2 on page Fig. 5-8 Connecting to Other Modules ES415.1 - User’s Guide...

  • Page 42: Attaching Es400 Modules On Din Rails With The Integrated Assembly Elements

    For this reason, the module must always be screwed onto the ES4xx angle bracket (left) from the right side. Additional modules can only be screwed onto the right side of this module, but not any module blocks. ES415.1 - User’s Guide...
  • Page 43 Connecting the ES400 module with additional modules requires a 2-mm hex key (minimum length 20 mm). Connecting with additional modules: 1. Connect additional modules according to the pro- cedure described in chapter 5.2.2 on page ES415.1 - User’s Guide...

  • Page 44: Attaching Es400 Modules To Other Components With Screws

    You therefore have to screw the other component onto the module from the right. Once the module is screwed to the other component, you cannot screw any further modules to this one. ES415.1 - User’s Guide...
  • Page 45 5. Insert the other screw into the other hole in the component. 6. Screw the screw from the right-hand side of the component into the module. Note Screw the two parts together without getting them off-thread! Both parts are now completely connected mechan- ically. ES415.1 - User’s Guide...

  • Page 46: Attaching Es400 Modules On Din Rails Using Screws

    1. Connect the module with additional modules (as required). 2. Connect the module with the ES4xx angle bracket (right). 3. Connect the ES4xx angle bracket with the DIN rail. Fig. 5-11 Fastening on DIN Rails with Additional Screws ES415.1 - User’s Guide...
  • Page 47 ES4xx angle bracket. Note Screw the two parts together without canting the threads! Both parts are now mechanically connected on one side. 5. Insert the other screw through the other bore of the ES4xx angle bracket (right). ES415.1 - User’s Guide...
  • Page 48 DIN rail. 3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module. The module connected with the ES4xx angle bracket is fastened to the DIN rail. ES415.1 - User’s Guide...

  • Page 49: Attaching Es400 Modules To Other Components Using Cable Fasten

    DIN rail. 3. Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module. The module connected with the ES4xx angle bracket is fastened to the DIN rail. ES415.1 - User’s Guide...

  • Page 50: Drilling Template

    Getting Started ETAS Drilling Template Fig. 5-13 Drilling Template ES415.1 - User’s Guide...

  • Page 51: Applications

    ES415.1 with additional ETAS Modules for MC Applications The ETAS Daisy Chain concept enables a simple network architecture since only the ES415.1 or the first module of the module chain is connected with the PC or with the "ETH" port of the ES59x.1.

  • Page 52: Fig. 5-15 Es415.1 With Es910.3 And Additional Etas Modules For Rapid Prototyping Applications

    1 Type per Module Vehicle, Test Bench, Motor, ... Fig. 5-15 ES415.1 with ES910.3 and additional ETAS Modules for Rapid Proto- typing Applications The concept of the ES4xx/ES63x/ES93x product family to install the modules as close as possible to the sensors, the chain the modules with each other, and to connect only the first module of this chain with the ES910.3 or the RTPRO-PC,...

  • Page 53: Wiring Examples

    ETAS Wiring Examples 5.5.1 ES400 Modules with additional ETAS Modules (Measurement and Calibration) Power Supply Daisy Chain Modules Power Supply ES595 ES411 ES413 ES420 ES430 ES410 ES415 ES421 ES432 ES441 Fig. 5-16 ES400 Modules with add. ETAS Modules (Measurement and Calibra-...

  • Page 54: Es400 Modules With Additional Etas Modules And Drive Recorder (Measurement And Calibration)

    ETAS 5.5.2 ES400 Modules with additional ETAS Modules and Drive Recorder (Measurement and Calibration) Vehicle Drive Recorder 10/100 MBit/s Ethernet Power Supply Daisy Chain Modules Daisy Chain Measurement Modules ES411 ES413 ES420 ES59x ES410 ES415 ES421 ES441 Lambda Ambient /...

  • Page 55: Es400 Modules With Es910.3 (Rapid Prototyping)

    Power supply and Ethernet cable Daisy Chain CBEP430, modules CBEP4305 ETK connection cable CBM150 5, 6 CAN/LIN/FLX connection cable (CAN/LIN/FLX CBCFI100 combined) at ES910.3, at ES921.1 CAN connection cable (CAN only), at ES910.3, CBAC130, at ES921.1 CBAC140, CBAC150, CBCX130 ES415.1 - User’s Guide...

  • Page 56: Es400 Modules With Es910.3 And Drive Recorder (Rapid Prototyping)

    Function Order name Fig. 5-19 Ethernet adapter cable (100 Mbit/s) CBAE330 (con- nected to cable 2) Ethernet connection cable(1 Gbit/s) CBE230 (con- nected to cable 1) Power supply and Ethernet cable Daisy Chain CBEP430, modules CBEP4305 ES415.1 - User’s Guide...

  • Page 57: Es400 Modules With Etas Rtpro-Pc (Rapid Prototyping)

    ETAS 5.5.5 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) Ethernet USB2 Power Supply Daisy Chain Modules ES581.4 ES411 ES413 ES420 ES430 ES410 ES415 ES421 ES432 ES441 Fig. 5-20 ES400 Modules with ETAS RTPRO-PC (Rapid Prototyping) Cable in Function Order name Fig.

  • Page 58: Wiring

    5.6.1 “Sensor” Port To connect the sensors with the ES415.1, you can use different standard and adapter cables as well as signal conditioning cables. Detailed information about the cables offered by ETAS is located in chapter "Cable for the Connection "Sen- sor""...

  • Page 59: Daisy Chain Ports ("In", "Out")

    To wire the first module with the PC and the power supply 1. Connect the combined Ethernet and power supply cable to the “IN” port of the ES415.1. 2. Connect the RJ-45 connector to the free Ethernet interface port of your PC.
  • Page 60 2. Connect the combined Ethernet and power supply cable to the “OUT” port of the ES415.1 of the last module of the chain towards the PC. 3. Connect the combined Ethernet and power supply cable to the “IN”...

  • Page 61: Troubleshooting Problems

    Please observe the LEDs which provide information on the functions of the inter- face and the ES415.1 (see the chapter "LED" on page 18) to be able to judge the operational state of the ES415.1 as well as troubleshooting measures.
  • Page 62 Daisy Chain modules on a PC card that supports the NDIS protocol. with multi-core processor? Are you using ES415.1 mod- Operate the ES415.1 modules at the ules common with other beginning of the module chain close to ES4xx modules? the host (PC, drive recorder).
  • Page 63 Switch the module off and on again. Load the measuring configuration again. If the LED continues to show red, send the module to ETAS for repair. The firmware of Is the module to be updated Update the firmware of these ETAS...

  • Page 64: Problems And Solutions

    Windows 7, 8.1 and 10 systems. Network security policies, however, may request the APIPA mechanism to be disabled. In this case, you cannot use a net- work adapter which is configured for DHCP to access ETAS hardware. The ETAS Network Manager displays a warning message.

  • Page 65: Search For Ethernet Hardware Fails

    If you use more than one PC or notebook for accessing the same ETAS hardware, the network adapters used must be configured to use the same logical network. If this is not possible, it is necessary to switch the ETAS hardware off and on again between different sessions (repowering).
  • Page 66 Select the Energy Management tab. Deactivate the Computer can switch off device to save energy option. 7. Select the Extended tab. 8. If the property Autosense is included, deactivate it. 9. Click OK to apply the settings. ES415.1 - User’s Guide...

  • Page 67: Personal Firewall Blocks Communication

    Ethernet hardware at all, although the configuration parameters are correct. Some actions in ETAS products can lead to problems if the firewall is not properly parameterized, e.g. when opening the experiment environment in ASCET or for the hardware search by INCA or HSP.
  • Page 68 ETAS • Outgoing TCP/IP connections to the network configured for the ETAS application, destination ports 18001 to 18020 Note The ports to be used in a specific case depend on the hardware used. For more detailed information about the port numbers to be used, see the respective hardware documentation.
  • Page 69 A correct operation of the product is not possible since the database file as well as various *.ini files are modified during the work. The ETAS software must be installed by an administrator in any case. It is recom- mended that the administrator ensures that the ETAS product or the processes are added to the list of selected exceptions of the Windows Firewall after the installation.

  • Page 70: Technical Data

    Connection of sensor cable SN: 1234567 Serial number (seven-digit) Vx.y.z Hardware version of the product F 00K 123 456 Ordering number of the product, see chapter 9.1 on page 104 Operating voltage range (DC), Power consumption ES415.1 - User’s Guide...

  • Page 71: Standards And Norms

    Norm Test DIN EN 60068-2-1 Premature fatigue cold test DIN EN 60068-2-2 Premature fatigue heat test DIN EN 60068-2-13 Negative pressure DIN EN 60068-2-14 Na Temperature shock ES415.1 - User’s Guide...
  • Page 72 ISO 16750-4, Sec. 5.5.1.; Salt fog: DIN EN 60068-2-52 Severity level: 5, Test duration: 16 d, Units under test: passive ISO 16750-5 Chemical resistance: Identification A-W, Prüflinge passiv DIN 5596-1 Stone impact IPX7 Protection class test: Protection class IP67 ES415.1 - User’s Guide...

  • Page 73: Environmental Conditions

    7.1.4 Maintenance the Product Do not open or change the module! Works on the module housing may be exe- cuted only by qualified technical personnel. Send defect modules to ETAS. 7.1.5 Cleaning the product We recommend to clean the product with a dry cloth.

  • Page 74: Rohs Conformity

    The user is obligated to separate the waste equipment and to provide it to the WEEE return system for reuse. The WEEE Directive applies to all ETAS devices, but not to external cables or bat- teries. Additional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations (see chapter 10 on page 108).

  • Page 75: Declarable Substances

    Some products from ETAS GmbH (e.g. modules, boards, cables) use components with substances that are subject to declaration in accordance with the REACH regulation (EU) no.1907/2006. Detailed information is located in the ETAS download center in the customer information "REACH Declaration" (www.etas.com/Reach). This information is continuously being updated.

  • Page 76: Software

    Technical Data ETAS 7.7.2 Software To configure the ES415.1 and for control and data acquisition, you need soft- ware in the following versions: General • ES4xx Configuration Tool V1.3.4 and higher from ES4xx_DRV_SW (stand- alone operation) • HSP V9.9.3 and higher Measurement and Calibration (MC) •...

  • Page 77: Electrical Data

    • "Sensor Inputs" on page 79 • "Signal Processing" on page 81 Note ETAS guarantees measurement accuracy of the ES415.1 for one year. Please use our calibration service (see section 4.9 on page 33)! Note Unless otherwise specified, all data applies at 25 °C.

  • Page 78: Power Supply

    Protection Outputs (plus) short-circuit proof against ground and up to 26 V overvoltage. Ground connected to operating voltage ground and protected by a fuse. Diagnostics Short-circuit detection per channel; over- load conditions reduce the output volt- ES415.1 - User’s Guide...

  • Page 79: Sensor Inputs

    -1 V to +1 V -10 V to +10 V -60 V to +60 V Maximum input voltage Input-to-input: 60 V DC / 30 V AC Input-to-ground of voltage supply or housing: 60 V DC / 30 V AC ES415.1 - User’s Guide...
  • Page 80 Input impedance Measurement ranges ±0.1 V, ±1V: > 10 M || < 300 pF Measurement ranges ±10 V, ±60 V: > 2 M || < 400 pF Module not powered: > 2 M || < 400 pF ES415.1 - User’s Guide...

  • Page 81: Signal Processing

    Note To avoid an IRQ overload at the I/O port of the ES910.3 Prototyping Module or ETAS RTPRO-PC, the sample rate of the ES415.1 module is automatically lim- ited to 10 kHz for Rapid Prototyping applications (see chapter 4.3.3 on page 21).

  • Page 82: Pin Assignment

    • "“IN” Connector" on page 82 • "“OUT” Connector" on page 83 • "“Sensor” Connector" on page 84 Note All connectors are shown with a view of the front of the ES415.1. All shields are at case potential. 7.9.1 “IN” Connector Fig.

  • Page 83: Out" Connector

    Operating voltage UBatt Operating voltage Ground Ground Received data, plus Send data, minus Received data, minus Ground Ground Send data, plus The following socket is mounted on "OUT" connector: LEMO 1B 8-pin A-coding (connection identified in yellow) ES415.1 - User’s Guide...

  • Page 84: Sensor" Connector

    Sensor channel 1, input - CH1 TEDS- Sensor channel 1, TEDS- CH2 TEDS- Sensor channel 2, TEDS- CH3 TEDS- Sensor channel 3, TEDS- CH4 TEDS- Sensor channel 4, TEDS- TEDS- Cable, TEDS- *): connected with operating voltage ground ES415.1 - User’s Guide...

  • Page 85: Cables And Accessories

    • "Measurement Probes and Cables" on page 98 • "Protective Caps" on page 102 • "Angle Brackets" on page 103 Note Only use ETAS cables at the interfaces of the module. Adhere to the maximum cable lengths! ES415.1 - User’s Guide...

  • Page 86: Combined Ethernet And Power Supply Cable

    The connection to power outlets is not allowed! To prevent an inadvertent insertion in power outlets, ETAS recom- mends to equip the combined ethernet and power supply cables with safety banana plugs in areas with power outlets.

  • Page 87: Cbep410.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4105.1-3 F 00K 110 026 ES415.1 - User’s Guide...

  • Page 88: Cbep415.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4155.1-5 F 00K 110 027 ES415.1 - User’s Guide...

  • Page 89: Cbep420.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C/ -40 °F to +257 °F Product Length Order number CBEP4205.1-3 F 00K 110 041 ES415.1 - User’s Guide...

  • Page 90: Cbep425.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4255.1-3 F 00K 110 029 ES415.1 - User’s Guide...

  • Page 91: Cbep430.1 Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBEP4305.1-0m5 0.5 m F 00K 110 030 ES415.1 - User’s Guide...

  • Page 92: Ethernet Cable

    (MINI flat automotive fuse, quick-response, 3 A, 58 V). Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBE401.1-0m5 0.5 m F 00K 106 128 ES415.1 - User’s Guide...

  • Page 93: Cbe430.1 Cable

    Robust, waterproof and dust-proof (IP67). Temperature rated for: -40 °C to +125 °C / -40 °F to +257 °F Product Length Order number CBE431.1-0m14 0.14 m F 00K 105 676 CBE431.1-0m30 0.30 m F 00K 105 685 ES415.1 - User’s Guide...

  • Page 94: Cbex400.1 Cable

    Product Length Order number CBEX400.1-3 F 00K 105 294 8.2.6 ES4xx_BRIDGE Fig. 8-16 ES4xx Bridge Ethernet bridge connecting blocked ES400 modules. Facilitates very compact measurement setups. IP67 compliant. Product Order number ES4xx_BRIDGE F 00K 105 684 ES415.1 - User’s Guide...

  • Page 95: Cable For The Connection "Sensor

    Temperature rated for: -40 °C to +125 °C Product Length Order number CBAV400.1-0m3 0.3 m F 00K 104 916 ES415.1 - User’s Guide...

  • Page 96: Cbav411.1 Cable

    You can customize the open connection of sensor cable CBAV411.1 and adapt it to the specific plug connector system of your measuring setup. Temperature rated for: -40 °C to +125 °C Product Length Order number CBAV411.1-2 F 00K 104 918 ES415.1 - User’s Guide...

  • Page 97: Cbav413.1 Cable

    Temperature rated for: -40 °C bis +125 °C Product Length Order number CBAV413.1-0m3 0.3 m F 00K 105 682 ES415.1 - User’s Guide...

  • Page 98: Measurement Probes And Cables

    Fig. 8-22 CBN400.1 Isolating Measurement Probe The CBN400.1 Isolating Measurement Probe for use with the ES411.1/ ES415.1 module offers four input channels for voltages up to +/-1000 V DC, a separate signal conditioning for each channel with voltage reduction and isolation (max.

  • Page 99: Cbn41X.1 Current Probe

    The CBN41x.1 Current Probe consists of four identical active current measuring channels that are integrated in a splitter cable and designed for the combined use with the ES411.1 / ES415.1 A/D module. Application area: Measuring high currents Temperature rated for: -40 to +85°C...

  • Page 100: Cbn42X.1 Sensor Cable

    The CBN42x.1 Sensor Cable Providing Bipolar Sensor Supply consists of four identical active current measuring channels that are integrated in a splitter cable and designed for the combined use with the ES411.1 / ES415.1 A/D module. Application area: potential-free measuring of high currents with current trans- formers from LEM (series HTR) or comparable current transformers and with other sensors with bipolar supply voltage.

  • Page 101: Cbn430.1 Temperature Sensor Connection Cable

    The CBN430.1 Temperature Sensor Connection Cable consists of four identical active current measuring channels that are integrated in a splitter cable and designed for the combined use with the ES411.1 / ES415.1 A/D module. Application area: precise measuring of temperatures with platinum temperature sensors Temperature rated for: -40 to +85°C...

  • Page 102: Protective Caps

    ETAS Protective Caps The connections "IN" and "OUT" of the ES415.1 can be protected with different protective caps according to the operating conditions. 8.5.1 Protective Caps supplied The "IN" and "OUT" ports of the ES4xx are covered with simple dust and trans- port caps on delivery.

  • Page 103: Angle Brackets

    Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7.5 (EN 60715 TH35). Stainless steel V2A. For mounting on right side of an ES4xx module. Product Order number Angle bracket right F 00K 107 176 ES415.1 - User’s Guide...

  • Page 104: Ordering Information

    Cables are not part of the scope of supplies of the module and must be ordered separately (see chapter 9.2.1 on page 104). Accessories 9.2.1 Cables Note If you require customized cables, please contact your ETAS contact partner or sales.de@etas.com. Cables for the connectors "IN" and "OUT" Ethernet cable: Order name Short name...
  • Page 105 Cable, Lemo 1B FGL - Lemo 1B FGA - Banana (8fc-8mc-2mc), 0m5 Ethernet Chain Connection and Power Sup- CBEP4305.1- F 00K 110 030 ply Cable, Lemo 1B FGL - Lemo 1B FGA - Safety Banana (8fc-8mc-2mc), 0m5 ES415.1 - User’s Guide...
  • Page 106 CBN422.1 Sensor supply conditioning cable CBN422.1-2m F 00K 107 566 providing bipolar sensor supply voltage, 4 Channel, Souriau 4xMolex 51191-004, 2m CBN430.1 PT100 Sensor Connection Cable, 4 CBN430.1-2m F 00K 107 725 Channels, Souriau 8ST12-35 4xOpen Wire, 2 ES415.1 - User’s Guide...

  • Page 107: Protective Caps

    ES4xx Angle Bracket left ES4xx_AB_L F 00K 107 175 ES4xx Angle Bracket right ES4xx_AB_R F 00K 107 176 9.2.4 Device calibration Order name Short name Order number Calibration Service for ES415.1 K_ES415 F 00K 108 033 ES415.1 - User’s Guide...

  • Page 108: Etas Contact Addresses

    Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...

  • Page 109: Figures

    Figures Fig. 3-1 Central and Decentral Sensor Cabling............14 Fig. 3-2 Front ......................17 Fig. 4-1 ES415.1 Housing ..................19 Fig. 4-2 Block Diagram .................... 20 Fig. 4-3 Signal Processing and Filters of a Sensor Channel........21 Fig. 4-4 Filter A: f = 10 kHz (without compensation of the group delay) ....
  • Page 110 Figures ETAS Fig. 5-13 Drilling Template ..................50 Fig. 5-14 ES415.1 with additional ETAS Modules for MC Applications ....... 51 Fig. 5-15 ES415.1 with ES910.3 and additional ETAS Modules for Rapid Prototyping Applications....................52 Fig. 5-16 ES400 Modules with add. ETAS Modules (Measurement and Calibration) ... 53 Fig.

  • Page 111: Index

    CBEP425.1 90 Block diagram 20 CBEP4255.1 90 CBEP430.1 91 CBEP4305.1 91 CBEX400.1 94 Cable fasteners 36 Calibration 33 Cap CAP_Lemo_1B 102 Cap CAP_Lemo_1B_LC 102 Cap CAP_SOURIAU_8STA 102 CE Declaration of Conformity 74 Communication protocols 26 Configuration 33 ES415.1 - User’s Guide...
  • Page 112 79 Input voltage ranges 79 REACH regulation (EU) 75 Input voltage resolution 80 Recycling 74 Resolution 79 Reverse feeding 31 LED 18 RoHS conformity 74 Liquids 35 China 74 Localizing the module 15 European Union 74 ES415.1 - User’s Guide...
  • Page 113 Voltage drift 80 Waste Electrical and Electronic Equip- ment - WEEE 74 Water 35 WEEE return system 74 Wiring 58 Wiring concepts 14 Wiring, Daisy Chain 59 XCP 15 XCP protocol 26 Y boost cable 31 ES415.1 - User’s Guide...

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