Linde BOC Smootharc Advance MIG 425R Operating Manual page 51

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Lack of Fusion
Lack of fusion is when the weld metal is not fused to the base metal. This can
occur between the weld metal and the base metal or between passes in a
multiple pass weld. Causes of this defect can be:
excessive travel speed
electrode size too large
welding current too low
poor joint preparation
letting the weld metal get ahead of the arc.
Lack of fusion can usually be prevented by:
reducing the travel speed
using a smaller diameter electrode
increasing the welding current
better joint preparation
using a proper electrode angle.
BOC Smootharc Advance III MIG 425R & 555R Operating manual
51

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