GEA Lagoon Super Pump Instruction Manual
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GEA Lagoon Super Pump Instruction Manual

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Lagoon Super Pump
PTO Pump
Instruction Manual / Installation Instructions
(Original instructions)
2010-9015-016
04-2015
engineering for a better world
GEA Farm Technologies

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Summary of Contents for GEA Lagoon Super Pump

  • Page 1 Lagoon Super Pump PTO Pump Instruction Manual / Installation Instructions (Original instructions) 2010-9015-016 04-2015 engineering for a better world GEA Farm Technologies...

  • Page 2: Table Of Contents

    ................GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty .
  • Page 3 ................Connecting the Lagoon Super Pump .

  • Page 4: Preface

    Preface About this manual Preface This is a GEA product. GEA is the manufacturer of the Houle product line. This product was formerly known under HOULE trademark. About this manual The manufacturer reserves the right to make changes due to technical developments in the data and images given in this manual.

  • Page 5: Manufacturer's Address

    Preface Customer service Manufacturer's address GEA Farm Technologies Canada Inc. / Division GEA Houle 4591 boul. St-Joseph Drummondville, Qc, J2A 0C6 +1 819 477 - 7444 +1 819 477 - 5565 geahoule@gea.com www.gea-farmtechnologies.com Customer service Dealer If necessary, please contact your nearest dealer.

  • Page 6: Declaration Of Conformity

    The undersigned is acting by virtue of power of attorney from the management of: GEA Farm Technologies Canada Inc. / Division GEA Houle, 4591 boul. St-Joseph, Drummondville, Qc, J2A 0C6 This declaration certifies compliance with the guidelines indicated, but does not establish any guarantee in the sense of paragraphs 443, 444 BGB.

  • Page 7: Gea Farm Technologies Canada Inc. / Division Gea Houle - General Equipment Warranty

    Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty Important notice! THIS GENERAL WARRANTY APPLIES TO ALL EQUIPMENT SOLD UNDER THE GEA HOULE TRADEMARK.
  • Page 8 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 1.5.2 Condition of the limited warranty The Company, through its GEA authorized dealers only (hereinafter referred to as ”Dealer”, reserves the right to either repair or replace all parts deemed defective under the following conditions: 1.
  • Page 9 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty ● Freight and shipping associated with repair or replacement of equipment under this limited warranty, as well as all costs relating to removal or replacement of any equipment that is welded or affixed permanently to the ground or a building (including, without limitation, labor costs, and costs related to concrete or excavation);...
  • Page 10 Preface GEA Farm Technologies Canada Inc. / Division GEA Houle - general equipment warranty 1.5.4 Warranty limitations and exclusion NO WARRANTY, ORAL OR WRITTEN, EXPRESS OR IMPLIED, OTHER THAN THE ABOVE WARRANTY IS PROVIDED IN RESPECT OF THE EQUIPMENT SOLD.

  • Page 11: Safety

    Safety Owner's obligation of care Safety Owner's obligation of care This product is designed and constructed while taking into account a potential risk analysis, a selection of harmonized standards and other technical specifications to be complied with in order to guarantee a maximum level of safety.

  • Page 12: Explanation Of Safety Symbols

    Safety Explanation of safety symbols Explanation of safety symbols Safety symbols draw attention to the importance of the adjacent text. The design of the warnings is based on ISO 3864-2 and ANSI535.6. Safety symbols and key words Danger! The indication ”Danger” signals immediate danger to life or health of personnel.

  • Page 13: Basic Safety Instructions

    Safety Basic safety instructions Basic safety instructions ● Read and follow the instructions of this instruction manual before performing activities in connection with this product. Keep the instruction manual with this product allowing anyone to refer to it at any time. ●...

  • Page 14: Personnel Qualifications

    Safety Personnel qualifications Personnel qualifications The manufacturer intends to determine the difference between trained personnel and qualified personnel. Trained personnel The operator was trained by the manufacturer or its legal representative to follow all safety rules, cleaning method, general maintenance as well as the operating methods.

  • Page 15: Protective Devices

    Safety Protective devices Protective devices 2.5.1 Protective safety parts This product is equipped with safety parts protecting the user against dangerous elements. Those parts must be in perfect working condition and remain in place at all times. Replace if damaged, worn and/or defective. Refer to the part number. Protective guard for power take off driveline (Part No.

  • Page 16: Description (Overview)

    - Maximum transfer consistency is ¾'' (19 mm) Functional description The Lagoon Super Pump is used to homogenize liquid manure in lagoons. The Lagoon Super Pump agitates and transfers liquid manure from a lagoon to a manure spreader or to a manure irrigation pump system.

  • Page 17: Main View

    Main view Lagoon Super Pump Main view Lagoon Super Pump * Reinforcement truss available in option; Draw bar 3 ft longer available in option; 8'' aluminum discharge with 8'' rotative directional valve and 8'' auxiliary pipe available in option; 6'' or 8'' discharge pump with directional valve installed 3 ft forward available in option.
  • Page 18 Main view Lagoon Super Pump 4.1.1 Options Legend: 1 Remote grease line kit 2 Heavy-duty undercarriage 3 Heavy-duty undercarriage with 4 Multipurpose undercarriage articulated stabilizer wheels 2010-9015-016 18 / 82 04-2015...

  • Page 19: Technical Data

    Technical data Undercarriage Technical data Geometric data Lagoon Super Pump Impeller 25'' (635 mm), 26'' (660 mm), 27'' (685 mm), 28'' (710 mm), 23'' (585 mm) diameter Pump length 32' (9,8 m) 42' (12,8 m) 52' (15,9 m) 62' (18,9 m)
  • Page 20 Technical data Undercarriage Heavy-duty undercarriage Height 91'' (2,31 m) Width (overall) 106'' (2,69 m) Weight 1080 lbs (490 kg) Heavy-duty XL undercarriage Height 91'' (2,31 m) Width (overall) 154'' (3,91 m) Weight 1265 lbs (575 kg) 2010-9015-016 20 / 82 04-2015...
  • Page 21 Technical data Undercarriage Articulated stabilizer wheels undercarriage Height 91'' (2,31 m) Width (overall) 204'' (5,18 m) Weight 1600 lbs (725 kg) Multipurpose undercarriage Height 204'' (5,18 m) Width (overall) 157'' (3,98 m) Weight 1850 lbs (840 kg) 2010-9015-016 21 / 82 04-2015...

  • Page 22: Tire

    Minimum 80 HP 180 HP tractor power 540 RPM 1000 RPM required Performance data Lagoon Super Pump length 32' (9,8 m) 42' (12,8 m) 52' (15,9 m) 62' (18,9 m) 72' (22 m) Maximum 14' (4,3 m) 18' (5,5 m)

  • Page 23: Lubricant Specifications

    Technical data Lubricant specifications Lubricant specifications Lubricant type Brands / Specifications Purpose Use this brand (or equivalent): Biodegradable oil ● PPG Chemil Chemlube Agri-eco ● To spray on the equipment 1000 ● To grease the universal joints of the Synthetic Use this brand (or equivalent): ●...

  • Page 24: Handling And Assembly

    Handling and assembly Preparation Handling and assembly Special personnel qualification required for handling Handling must be performed by a qualified forklift operator and/or qualified overhead crane or hoist operator. Installation work must be performed by trained personnel in accordance with the safety instructions.

  • Page 25: Packing Material Disposal

    Handling and assembly Handling the product and accessories 6.3.2 Installation tools Description Purpose Wrench set To tighten bolts Ratchet tool set To tighten bolts Torque wrench To tighten bolts at specified torque Packing material disposal Handle the packing material properly and dispose according to your local rules and regulations on waste disposal.

  • Page 26: Lagoon Super Pump Assembly

    Handling and assembly Lagoon Super Pump assembly Lagoon Super Pump assembly Lagoon Super Pump split version ● Remove driving shaft protective device (1); ● Place the front pump section (A) on skids; ● Using a crane, lift the rear pump section (B) and align it for assembly;...
  • Page 27 Handling and assembly Lagoon Super Pump assembly Standard, heavy-duty and heavy-duty XL undercarriages ● Fix the hubs to the undercarriage frame, then install the wheels; ● Once undercarriage assembled, lift the pump over the undercarriage; ● Using a brush, apply all purpose grease over the pivot section (7);...
  • Page 28 Handling and assembly Lagoon Super Pump assembly ● Install the cylinder(s) and the lock cylinder(s) as illustrated hereafter; ● Install the tension arms on both sides of the pump (HD and HD XL undercarriages). Heavy-duty undercarriage with articulated stabilizer wheels (optional) ●...
  • Page 29 Handling and assembly Lagoon Super Pump assembly ● Fix the hubs to the undercarriage frame, then install the wheels; ● Install the cylinder from the side stabilizer wheel frame undercarriage frame on both sides. Connect the hydraulic hoses to the cylinders;...
  • Page 30 Handling and assembly Lagoon Super Pump assembly ● Install the tension arms on both sides of the pump as illustrated above; ● Install the cylinder(s) and the lock cylinder(s) as illustrated hereafter. 2010-9015-016 30 / 82 04-2015...
  • Page 31 Handling and assembly Lagoon Super Pump assembly Multipurpose undercarriage (optional) ● Fix the hubs to the undercarriage frame, then install the wheels; ● Once undercarriage assembled, lift the pump over the undercarriage; ● Using a brush, apply all purpose grease over the pivot section (7);...
  • Page 32 Stabilizing leg (on Lagoon Super Pump with standard, heavy-duty and heavy-duty XL undercarriages only) ● Install stabilizing illustrated hereafter. ● At this point, the Lagoon Super Pump can stand safely on the ground by adjusting the jack and the stabilizing leg adequately. 2010-9015-016 32 / 82 04-2015...
  • Page 33 Handling and assembly Lagoon Super Pump assembly Auxiliary pipe supports ● Install the auxiliary pipe support as illustrated hereafter. ● Install the pivoting support as illustrated hereafter. 2010-9015-016 33 / 82 04-2015...
  • Page 34 Handling and assembly Lagoon Super Pump assembly Auxiliary pipe Hinged joint ● Connect the flexible hose (9) to the fixed auxiliary pipe using clamps (10); ● Install the hinged support (11) and tighten the half clamp supports (12) on the pipe;...
  • Page 35 Handling and assembly Lagoon Super Pump assembly ● Install the auxiliary pipe on the directional valve using two collars and a hose; ● Install the safety chains between the auxiliary pipe and the directional valve tight enough to make sure it retains the tube;...
  • Page 36 Handling and assembly Lagoon Super Pump assembly Hydraulic hoses support ● Install the support; ● Insert the hydraulic hoses in the rings (13); ● Install the hydraulic connectors in the support (14). Loading pipe supports ● Install the loading pipe supports as illustrated hereafter.

  • Page 37: Loading Pipe Assembly

    Handling and assembly Loading pipe assembly Loading pipe assembly Loading pipe on tripod ● Install the elbow (1) on the loading pipe end using provided hardware; ● Install the hose (2) using clamps; ● From the elbow, find the location equals to ⅓...
  • Page 38 Handling and assembly Loading pipe assembly Loading pipe on wheels ● Assemble both loading pipe sections using the rubber gasket, the nuts and bolts provided; ● Install the hose (1) using clamps (2); ● Install the wheels using provided hardware; ●...
  • Page 39 Handling and assembly Loading pipe assembly For a standard support on wheels, perform the following steps: ● Install the pulleys (5) on the lifting tube; ● Install the mounting plate (6) for cable; ● Assemble the winch handle; ● Install the winch (7) at the desired height;...
  • Page 40 Handling and assembly Loading pipe assembly For a support on wheels equipped with the hydraulic cylinder option, perform the following steps: ● Assemble the hydraulic cylinder (8); ● Connect the hydraulic hoses to the tractor; ● Operate the lifting mechanism to make sure it works properly;...
  • Page 41 Handling and assembly Loading pipe assembly ● Assemble the drain handle (11) in closed position; ● Make sure the cable eyelets (12) on the handle are facing down; ● Slide the clear hose (13) halfway on the steel cable; ● Slide the cable ends in the cable guides (14) on each side of the loading pipe;...
  • Page 42 Handling and assembly Loading pipe assembly ● In order to adjust the tension of the cable, set the handle in closed position; ● Run the cable ends through the cable eyelets (12); ● Attach both cable ends together using the cable clamp (15); ●...

  • Page 43: Initial Commissioning

    Initial commissioning Hydraulic control valve setup Initial commissioning Special personnel qualification required for initial commissioning Initial commissioning must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for initial commissioning Warning! Do not start this product until the initial commissioning checklist is completed.
  • Page 44 Initial commissioning Hydraulic control valve setup 7.3.2 Power steering control valve Attention! Since tractors can be equipped with an open or a closed hydraulic system, the control valve must be set with the appropriate plug to avoid overheating/damaging hydraulic components. Contact your tractor dealer.

  • Page 45: Spare Safety Shear Bolts

    Initial commissioning Initial commissioning checklist Spare safety shear bolts Remove and save the extra safety shear bolts (4). Shear bolts replacement Tractor PTO Part No. Dimensions Quantity 1⅜''-6 splines 2010-7505-710 ⅜''-16NC x 1 1⅜''-21 splines 2010-7505-720 ⅜''-16NC x 1 1¾'' - 20 splines 2010-7505-720 ⅜''-16NC x 1 Initial commissioning checklist This checklist must be completed by the dealer and the customer to validate that...
  • Page 46 Initial commissioning Initial commissioning checklist 2010-9015-016 46 / 82 04-2015...
  • Page 47 The owner received the instruction manual from the dealer and commits to read it. The owner is instructed by the dealer on how to operate and maintain the product. The Lagoon Super Pump is connected to the tractor and secured with safety chains. The safety labels are installed.
  • Page 48 Initial commissioning Initial commissioning checklist 2010-9015-016 48 / 82 04-2015...

  • Page 49: Checks After Initial Commissioning

    Hand over warranty registration form The warranty registration form must be completed and signed by the customer and the dealer. The warranty registration form must be returned to GEA Farm Technologies Canada Inc. / Division GEA Houle to validate the warranty.

  • Page 50: Operating

    Operating Checks before operating Operating Special personnel qualification required for operation Operation must be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for operation Danger! Beware of electrical power lines! Operating the equipment near electrical power lines may result in fatal injuries or death.

  • Page 51: Description Of Controls

    8.5.1 Draw bar connection ● Insert the tractor draw bar in the Lagoon Super Pump hitch; ● Insert a 1'' hitch pin through the draw bar to lock it in place; ● Order the part No. 2018-3802-420 (1'' hitch pin) if needed;...
  • Page 52 Operating Connecting the Lagoon Super Pump 8.5.2 PTO driveline connection Danger! There is a risk of being crushed between moving and stationary parts. It is strictly forbidden to stand in the danger zone. Turn off the tractor and apply the hand brake before connecting or disconnecting the PTO driveline.
  • Page 53 Appendix - Hydraulic diagrams. Connect the Lagoon Super Pump hydraulic hoses to the tractor. Double check all connections for safety purpose. Connect the electrical outlet of the Lagoon Super Pump to the tractor, if applicable. 2010-9015-016 53 / 82...

  • Page 54: Moving The Lagoon Super Pump

    Operating Moving the Lagoon Super Pump Moving the Lagoon Super Pump Caution! The hitch, tires, wheels, hubs and axles of the pump are designed for agricultural use only. They are not approved to be towed at any speed above 25 mph (40 km/h).
  • Page 55 Operating Moving the Lagoon Super Pump 8.6.2 Moving the Lagoon Super Pump with articulated stabilizer wheels undercarriage Danger! Always lift the stabilizer wheels while moving the pump. Before moving, perform steps in section: Basic preparation steps before moving the pump.

  • Page 56: Positioning The Pump

    Operating Positioning the pump Positioning the pump 8.7.1 In a lagoon ● Make sure undercarriage cylinder(s) is/are unlocked position; ● Connect the PTO; ● Lower the stabilizer wheels (if applicable); ● Move the pump backward into the lagoon; ● Lower the impeller into the manure making sure the agitation nozzle is out of liquid;...
  • Page 57 Operating Positioning the pump 8.7.2 In a concrete reservoir (using the multipurpose undercarriage only) ● Make sure undercarriage cylinder(s) is/are unlocked position; ● Connect the PTO; ● Swivel the undercarriage for the front wheels to touch the ground; ● Move the pump backward until the front wheels touch the wall; 2010-9015-016 57 / 82 04-2015...
  • Page 58 Operating Positioning the pump ● Swivel the undercarriage in vertical position; ● Extend the telescopic legs until they touch the bottom of the pit; ● Move the pump backward; ● Lower the impeller into the manure making sure the agitation nozzle is out of liquid;...

  • Page 59: Agitation Mode

    Operating Transfer mode Agitation mode ● Set the valve in agitation mode; ● Point the nozzle in the desired position; ● Start the PTO driveshaft at low RPM to start agitation then increase RPM progressively; ● Once manure is homogenized, decrease RPM before switching to transfer mode;...
  • Page 60 Operating Transfer mode ● Install the loading pipe; ● Make sure the tripod legs do not interfere with the spreader when the spreader is moving backward; ● The spreader fill opening must be aligned with the loading pipe; ● Set the valve in transfer mode; ●...

  • Page 61: Removing The Pump

    Operating Removing the pump 8.10 Removing the pump From a lagoon ● Stop the PTO; ● Remove the loading pipe; ● Install the cap back on the auxiliary pipe making sure the circle lock is properly installed; ● Retract the stabilizing leg (1) (if applicable);...
  • Page 62 Operating Removing the pump ● Make sure undercarriage cylinder(s) is/are in locked position; ● Install the loading pipe (2) on its supports and hold it using rubber straps with hooks; ● Install the tripod (3) in its supports; ● Install the PTO (4) on transportation support.
  • Page 63 Operating Removing the pump ● Install the cap back on the auxiliary pipe making sure the circle lock is properly installed; ● Raise the impeller out of manure; ● Remove tractor safety brakes; ● Move the pump forward until the front wheels touch the wall;...
  • Page 64 Operating Removing the pump ● Swivel the undercarriage for the rear wheels to touch the ground; ● Make sure undercarriage cylinder(s) is/are in locked position; ● Install the loading pipe (1) on its supports and hold it using rubber straps with hooks; ●...

  • Page 65: Troubleshooting

    Troubleshooting Safety instructions for troubleshooting Troubleshooting Special personnel qualification required for troubleshooting Troubleshooting must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. Safety instructions for troubleshooting Warning! HYDRAULIC LINE UNDER PRESSURE! Do not use your fingers to check for leaks.

  • Page 66: Troubleshooting Possible Faults

    Troubleshooting Troubleshooting possible faults Troubleshooting possible faults Symptom Possible cause Solution Pump is not pumping Manure too thick. Refer to section Appendix - properly or not at all. Consistency test. Obstruction in the impeller Lift the pump and clear the intake.

  • Page 67: Maintenance

    Maintenance Safety instructions for maintenance Maintenance 10.1 Special personnel qualification required for maintenance work Maintenance work must be performed by trained personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 10.2 Safety instructions for maintenance Danger! There is a risk of being crushed between moving and stationary parts.

  • Page 68: Scheduled Maintenance Responsibilities

    Maintenance Scheduled maintenance responsibilities 10.3 Scheduled maintenance responsibilities 10.3.1 GEA Farm Technologies Canada Inc. / Division GEA Houle maintenance schedule Task Action by Visual inspection Grease the PTO driveline Check oil level in oil tank Grease driving shaft bearings Grease swivel hitch...

  • Page 69: Visual Inspection

    Maintenance Grease driving shaft bearings 10.4 Visual inspection Before each working day Inspect the Lagoon Super Pump to find any defective part or sign of abnormal wear (loose bolts, clamps, wear on impeller). 10.5 Grease the PTO driveline Note! Use specified grease or equivalent TRC 880 Crown and Chassis®...

  • Page 70: Grease Swivel Hitch

    Maintenance Grease undercarriage pivot points 10.8 Grease swivel hitch After each working day and every 10 hours of operation ● Add grease in the hitch grease fitting (1); ● Use all-purpose grease. 10.9 Grease bearing housing After each working day and every 10 hours of operation ●...

  • Page 71: Grease The Directional Valve

    Maintenance Clean the equipment 10.11 Grease the directional valve After each working day ● Grease all points where a grease gun label is affixed; ● Use all-purpose grease. 10.12 Grease the agitation nozzle After each working day ● Grease all points where a grease gun label is affixed;...

  • Page 72: Decommissioning

    Decommissioning Final decommissioning/disposal Decommissioning 11.1 Special personnel qualification required for decommissioning Decommissioning may only be performed by qualified personnel in accordance with the safety instructions. Read the section Safety - Personnel qualifications. 11.2 Safety instructions for decommissioning Attention! Keep all hose couplings clear of dirt and sand when disconnected from the tractor.

  • Page 73: Appendix

    Appendix Label position Appendix 12.1 Label position 2010-9015-016 73 / 82 04-2015...
  • Page 74 Appendix Label position 2099-4720-020 2099-4720-010 2099-4721-020 2099-4725-100 2099-4721-070 US / EU 2010-4701-590 2003-4701-240 2099-4725-400 US / EU US / EU 2099-4725-310 2010-4703-430 US / EU 2010-4703-440 US=American label / EU=European label 2010-9015-016 74 / 82 04-2015...

  • Page 75: Abbreviations

    Appendix Abbreviations 12.2 Abbreviations Terms Explanation Terms Explanation Ø diameter European Community clockwise counterclockwise facsimile I.D. inside diameter Inc. Incorporated national coarse O.D. outside diameter power take off polyvinyl chloride Society Automotive Quebec Engineers United States of America World Wide Web Units Explanation Units...

  • Page 76: Consistency Test

    12.3 Consistency test GEA Houle determined the following method to verify if the viscosity of the liquid manure is suitable for this product. 1. Set a pail on a level surface and install a 24” [60cm] round plate at the center of the pail.

  • Page 77: Hydraulic Diagrams

    Appendix Hydraulic diagrams 12.4 Hydraulic diagrams 12.4.1 Hydraulic diagram of a Lagoon Super Pump with standard undercarriage 2010-9015-016 77 / 82 04-2015...
  • Page 78 Appendix Hydraulic diagrams 12.4.2 Hydraulic diagram of a Lagoon Super Pump with heavy-duty undercarriage 2010-9015-016 78 / 82 04-2015...
  • Page 79 Appendix Hydraulic diagrams 12.4.3 Hydraulic diagram of a Lagoon Super Pump with articulated stabilizer wheels undercarriage 2010-9015-016 79 / 82 04-2015...
  • Page 80 Appendix Hydraulic diagrams 12.4.4 Hydraulic diagram of a Lagoon Super Pump with multipurpose undercarriage 2010-9015-016 80 / 82 04-2015...
  • Page 81 Appendix Hydraulic diagrams 2010-9015-016 81 / 82 04-2015...
  • Page 82 Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.

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