Related Manuals for GEA Hilge HYGIANA I Bloc
Summary of Contents for GEA Hilge HYGIANA I Bloc
- Page 1 GEA Hilge HYGIANA I / II / III Bloc Installation and operating instructions English Translation of the original operating manual BA.001.BYY.001.01.10.GB engineering for a better world GEA Hilge...
- Page 2 Declaration of conformity Declaration of conformity as per EC Directive 2006/42/EC, Appendix II A The declaration refers to complete pump units (with and without motor). HILGE GmbH & Co. KG Hilgestraße 37-47 D-55294 Bodenheim hereby declare that the complete machine •...
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Page 3: Table Of Contents
1. Introduction _________________________________________________ 5 1.1 Target group_________________________________________________________________5 1.2 Symbols and formatting ________________________________________________________5 1.3 References to the document ____________________________________________________5 2. Safety ______________________________________________________ 6 2.1 Instructions for the operator _____________________________________________________6 2.1.1 General information_______________________________________________________6 2.2 Safety instructions in the operating manual _________________________________________6 2.3 Identification of instructions in the operating manual __________________________________7 2.3.1 Structure of safety instructions ______________________________________________7 2.4 Qualifications and training of personnel ___________________________________________8 2.5 Hazards upon failure to follow the safety instructions _________________________________8... - Page 4 5. Start-up / shut-down__________________________________________ 28 5.1 Start-up ___________________________________________________________________ 28 5.1.1 Check application conditions ______________________________________________ 28 5.1.2 Starting up the pump ____________________________________________________ 28 5.1.3 Functional check of mechanical seal ________________________________________ 29 5.2 Shut-down _________________________________________________________________ 29 5.2.1 Shutting down the pump __________________________________________________ 29 5.2.2 Cleaning the pump after shut-down _________________________________________ 29 6.
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Page 5: Introduction
Introduction 1. Introduction Overview This section describes the requirements which are important for reading and understanding this manual. You will learn the symbols and formats that make the reading easier. 1.1 Target group This operating manual is intended for: • the operators of the pump and •... -
Page 6: Safety
Safety 2. Safety Overview This section describes what you have to consider for your own safety. You will learn the structure and identifica- tion of safety instructions. Read this important section attentively! 2.1 Instructions for the operator All our pumps are professionally packed before they leave our 2.1.1 General information warehouse to avoid damage during transport. -
Page 7: Identification Of Instructions In The Operating Manual
Safety 2.3 Identification of instructions in the operating manual The safety instructions presented in this operating manual are Symbol identified as shown below. ATTENTION K.0319V1 | K.0320V1 Fig. 1 Symbol for safety intructions A: Failure to follow these safety instructions can endanger personnel. B: Safety instructions which involve warnings against electrical voltage. -
Page 8: Qualifications And Training Of Personnel
Safety 2.4 Qualifications and training of The employees operating, maintaining, inspecting, and in- stalling the pump must have the appropriate qualifications for personnel this work. The operator must define in detail the tasks for which the employees are responsible, the tasks of which they are in charge, and the manner in which they are supervised. -
Page 9: Safety Instructions For The Operator / User
Safety 2.7 Safety instructions for the operator / user CA UTION Burn hazard from hot or cold mechanical components! Serious bodily injury. Take structural measures to prevent contact with them! WARNING Trapping hazard! Death, serious bodily injury, damage to property. Do not remove protection against contact with moving parts (e.g. -
Page 10: Transport
Safety 2.10 Transport WARN ING Falling loads! Death, serious bodily injury, damage to property. Transport work must only be performed by persons quali- fied to do so, and all safety instructions must be observed. Use suitable load carrying equipment with sufficient ca- pacity to transport the pump. -
Page 11: Repair Contract
Safety 2.12 Repair contract The duty to follow the legal regulations on work safety and the regulations on environmental protection means that all com- mercial enterprises must protect their employees, the public at large, and the environment from the harmful effects of haz- ardous materials. -
Page 12: Product Description
Product description 3. Product description Overview This section describes the pump as well as it’s design and application. Section „Technical Data“ describes limits for application. You must know and keep these limits. 3.1 Pump Overview 0153 0107 0156 0802 0340 0180 K.0283V1 Fig. -
Page 13: Proper Usage
Product description 3.3 Proper usage WARNING Improper usage! Death, serious bodily injury, damage to property. Pump only media that are specified in the order. The pump has been specially designed for that purpose. Operate the pump only in the electrical network specified in the order. -
Page 14: Pump Denomination
Product description The HILGE pump denomination is structured as shown be- 3.4.1 Pump denomination low: HYGIANA Bloc 40/40 pump type size design nominal diameter DN / DN power [kW] number of poles Tab. 1 HILGE pump denomination (example) The pump can be identified by the pump serial number. When 3.4.2 Pump serial number ordering spare parts give always the pump serial number. -
Page 15: Weights
Product description Design features of the described standard pumps: 3.4.5 Weights Caution: The weights can - depending on design and accessories - dif- fer from those presented. The manufacturer gives you when given the pump / order number precise information. •... -
Page 16: Noise Emissions
Product description Measurements in accordance with DIN EN ISO 3746 for 3.4.6 Noise emissions pump units, uncertainty 3dB (A). Motor power Poles [dB (A) 18,5 Tab. 5 Noise emissions Noise caused by a pump will be significantly influenced by their application. The values given here therefore provide as a guide only. -
Page 17: Maximum Operating Temperature
Product description 3.4.7 Maximum operating temperature WARNING Exceeding the max. permitted operating temperature! Death, serious bodily injury, damage to property. Never exceed the specified operating temperatures. Design Temp. [° C] Standard design Special design Sterilization (SIP) Tab. 6 Operating temperatures Variations of those mentioned temperatures are possible. -
Page 18: Maximum Operating Pressure
Product description 3.4.8 Maximum operating pressure WARN ING Pressure overload! Death, serious bodily injury, damage to property. The pump must be operated according to the order pdata. Never exceed the specified maximum operating pres- sures. The maximum permitted operating pressure depends on var- Pump operating pressure ious factors: •... -
Page 19: Mounting, Installation And Connection
Mounting, installation and connection 4. Mounting, installation and connection Overview This chapter is intended for the maintenance and repair personnel. This section describes how to mount, adjust and install the pump.You get to know what to consider when you connect the pump to the electric mains supply and how to improve the flow in order to avoid dry running of the shaft seals. -
Page 20: Set-Up And Alignment Of The Pump Assembly
Mounting, installation and connection 4.2 Set-up and alignment of the pump assembly WARN ING Misalignment of the pump due to an improper founda- tion! Death, serious bodily injury, damage to property. Ensure that the foundation on which the pump is set up is clean and flat and has sufficient load capacity. -
Page 21: Space Requirements
Mounting, installation and connection 4.2.1 Space requirements ATTENTION Overheating! Damage to property. Ensure sufficient ventilation. Make sure not to reabsorb warm cooling air. Consider oth- er heat sources in the area. Keep minimum distances. Pay attention to motor power. Keep the minimum dis- tances. -
Page 22: Installation In The Pipeline
Mounting, installation and connection • Reduction of mechanical strains in connection with pres- sure surges in the pipework. • Insulation of mechanical structure-borne noise in the pipework (only rubber bellows expansion joints). Do not install expansion joints to compensate for inaccura- cies in the pipework such as centre displacement of flanges. - Page 23 Mounting, installation and connection 0433.00 K.0075V2 Fig. 6 Lubrication between slide surfaces P - pump side 0433.00 - mechanical seal L - lubrication A - atmosphere side CA UTION Dry running! Damage to property. The suction line must be absolutely leak proof and laid in such a way that no air pockets can form.
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Page 24: Connections For Flushing System
Mounting, installation and connection 4.4 Connections for flushing system HILGE pumps with double mechanical seal are equipped with 4.4.1 Double mechanical seal a seal cartridge. Depending on the seal design the barrier or flushing fluid flows inside this seal cartridge. The connection must be carry out as shown in Fig. -
Page 25: Double Mechanical Seal - Back-To-Back-Arrangement
Mounting, installation and connection 4.4.2 Double mechanical seal - back-to- back-arrangement In order to continue functioning, the mechanical seals require Barrier liquid a barrier liquid, some of its purposes being: • Pressurisation in the sealing space • Prevent the feed liquid from penetrating into the sealing •... -
Page 26: Electrical Connections
Mounting, installation and connection 4.5 Electrical connections WARN ING Electric shock! Death, serious bodily injury. The electrical connections must be made by a qualified electrician. VDE specifications and any local regulations must be fol- lowed, especially those pertaining to safety measures. WARN ING Capacity overload! Death, serious bodily injury, damage to property. -
Page 27: Checking The Direction Of Rotation After Connection
Mounting, installation and connection 4.5.3 Checking the direction of rotation after connection ATTENTION Dry running of the mechanical seal! Damage to property. Before checking of the direction of rotation: Fill and vent the pump. Connect the motor and briefly (for about 2 seconds) check the direction of rotation. -
Page 28: Start-Up / Shut-Down
Start-up / shut-down 5. Start-up / shut-down Overview This section describes how to start up and shut down the pump. You get to know which inspections contribute to failure-free operation and increased life of the pump. 5.1 Start-up 5.1.1 Check application conditions Check the application conditions of the pump in this way: 1. -
Page 29: Functional Check Of Mechanical Seal
Start-up / shut-down 5.1.3 Functional check of mechanical seal Check the function of the mechanical seal in this way: 1. Watch the pump and check the mechanical seal for flaw- less functioning (leak test). An intact mechanical seal works virtually without leakage. If liquid pumped or flushing liquid leak: 1. -
Page 30: Maintenance / Servicing
Maintenance / servicing 6. Maintenance / servicing Overview This chapter is intended for the maintenance and repair personnel. This section gives important information concerning maintenance and servicing of the pump. Read this section before you carry out maintenance work or troubleshooting measures! 6.1 Safety instructions for maintenance, inspection and installation work... -
Page 31: Maintenance Of The Pump
Maintenance / servicing WARNING Missing protection and safety equipment! Death, serious bodily injury, damage to property. Immediately after completing the work install the protec- tion and safety equipment and make sure it functions. ATTENTION Improper tools for the pump assembly! Damage to property. -
Page 32: Assembly
Maintenance / servicing 6.4 Assembly 6.4.1 Parts overview 0107.00 0433.01 0513.01 0412.11 0112.02 0230.01 0513.02 0412.12 0112.03 0230.02 0230.03 0513.03 0922.00 0412.13 0162.00 0905.01 0515.01 0934.03 0920.22 0940.00 00680.00 0560.00 0970.00 0920.09 0934.06 0902.06 0802.00 0901.02 0934.02 0554.02 0891.00 0920.12 0507.00 0920.32 0554.31... - Page 33 Maintenance / servicing Qty. Part No. Description Qty. Part No. Description 0107.00 discharge casing 0554.31 washer 0112.02 0560.00 diffusor casing 0112.03 diffusor casing 0677.00 extension 0162.00 suction cover 0680.00 shroud (0686.01 guard) 0230.01 impeller 0802.00 close coupled motor 0230.02 impeller 0891.00 open baseplate 0230.03...
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Page 34: Instructions For Assembly
Maintenance / servicing 6.4.2 Instructions for assembly DANGER Disregarding of important instructions! Death, serious bodily injury, damage to property. Before you maintenance or assemble the pump note sec- tion 6.1. ATTENTION Important aspects! Damage to proberty. Use tools from HILGE assembly tool kit in order to assem- ble the pump without damages and scratches. -
Page 35: Assembly Of Bloc Lantern
Maintenance / servicing 6.4.3 Assembly of Bloc lantern Assemble the bloc lantern and the motor in this way: 1. Join motor 0802.00 and bloc lantern 0340.00. 2. Push deflector 0507.00 onto the shaft 0211.00. Use studs 0902.06, spring washers 0934.06 and hexagon nuts 0920.09. -
Page 36: Assembly Of The Single Mechanical Seal
Maintenance / servicing 6.4.5 Assembly of the single mechanical Assemble the single mechanical seal in this way: seal 1. Coat the thread of the tie bolts 0905.01with 3. Grease the back side of the discharge casing Loctite type 243 (HILGE assembly tool kit, pos. 0107.00. -
Page 37: Assembly Of Impellers And Casings
Maintenance / servicing 8. Push the stationary ring of the mechanical seal 9. Slide the rotating part of the mechanical seal 0433.00 into the seat of the discharge casing 0433.00 in complete assembly onto the shaft 0107.00. 0211.00 up to the stop. Use installation sleeve from HILGE assembly kit Use installation sleeve from HILGE assembly kit (pos. - Page 38 Maintenance / servicing Impeller assembly K.0296V1 Fig. 27 Impeller arrangement A - closed impeller type B - closed impeller type C - last impeller HYGIANA I: open or closed impeller with short collar HYGIANA II:open or closed impeller HYGIANA III: open impeller 3.
- Page 39 Maintenance / servicing This manual describes the procedure to mount the impeller nut with lock washers. If the pump is equipped with an impeller nut with a threaded insert take the following into account: • As the impeller nut is being fitted, it must be pos- sible to feel the self-locking action.
- Page 40 Maintenance / servicing 13. Tighten the impeller nut 0922.00 using the fol- 14. Remove hexagon nuts 0920.22 and clamp ring lowing adjustments: 0515.01. Torques: M10x1.5: 20 Nm M20x1.5: 100 - 120 Nm. MF-447 Fig. 39 Clamp ring MF-450 Fig. 38 Impeller nut 15.
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Page 41: Troubleshooting
Maintenance / servicing 6.5 Troubleshooting Problem Cause Remedy 1. Incorrect electrical hook-up (2 phases). 1. Check the electrical connections and cor- Pump does not 2. Wrong rotational direction. rect them if necessary. deliver or deliv- 2. Reverse the phases of the power supply ers at a reduced 3. -
Page 42: Disposal
This product or parts of it must be disposed of in an environ- mentally sound way: 1. Use the public or private waste collection service. 2. If this is not possible, contact the nearest GEA Hilge company or service workshop. BA.001.BYY.001.01.10.GB... -
Page 43: Hilge Assembly Tool Kit
Maintenance / servicing 6.7 HILGE assembly tool kit Remove and install the mechanical seals safely and reliably by using tools of the HILGE assembly tool kit. K.0266V1 Fig. 45 HILGE assembly tool kit The list below specifies the tools of the kit: 6.7.1 Content and use description assembly sleeve Ø... -
Page 44: Certificate Of Non-Objection
Certificate of non-objection 7. Certificate of non-objection Overview This section contains a certificate of non-objection. In case of inspection or repairing send the pump including these certificate to HILGE. 7.1 Certificate of non-objection The following pump and its accessories, together with this certificate of non-objection, are herewith contracted out by the undersigned for inspection/repair: •... - Page 48 Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX Europe 600 Index.
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