GEA Hilge TP 1020 Operating Instructions Manual
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GEA Hilge TP 1020 Operating Instructions Manual

Centrifugal pump tps, selfpriming with iec motor
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GEA Hilge
TPS
Centrifugal Pump TPS, selfpriming with IEC motor
B
Version B
/ Issue 2016-12
/ English
engineering for a better world
/ Operating Instructions
IEC-

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Summary of Contents for GEA Hilge TP 1020

  • Page 1 / Operating Instructions GEA Hilge IEC- Centrifugal Pump TPS, selfpriming with IEC motor Version B / Issue 2016-12 / English engineering for a better world...
  • Page 2 Notes on the Illustrations The illustrations in these operating instructions show the pump in a simplified form. The actual design of the pump can differ from the illustration. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 3: Table Of Contents

    Specific operating data – Nominal values ..47 – ........47 Weights .............. 48 ..............48 Torques .............. 48 ..............48 Annex Spare parts lists / Dimension sheets Conversion kit for mechanical seals Conformity Declaration 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 4: Important Abbreviations And Terms

    Hydrated acrylonitrile butadiene rubber International Electrotechnical Commission Internationale Elektrotechnische Kommissi- (globally valid) Protection class International standard of the Internationaler Standard der International Organization for Standardization Standardization 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 5 Unit of measure for power Watt Inch OD Pipe dimension acc. to British standard Zoll OD (BS), Outside Diameter Inch IPS US pipe dimension Zoll IPS Iron Pipe Size 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 6: Safety Instructions

    Using the pump for purposes other than those mentioned is considered contrary to its desig- nated use. GEA cannot be held liable for any damage resulting from such use; the risk of such misuse lies entirely with the user.

  • Page 7: Marking Of Safety Instructions In The Operating Manual

    Process / operating steps which • must be performed in the specified order. NOTE Information as to the optimum use of the pump. – General enumeration – 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 8: Special Hazard Areas

    (D) while the pump is running. CAUTION After maintenance, never forget to take the hex. offset screwdriver (B) out of the cheese head screw on the shaft. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 9: Designated Use

    The TPS pumps are not approved for use in potentially explosive atmospheres. The motors GEA uses have a restricted axial clearance. If other motors are used, they must be equipped with fixed bearings on the A-side and/or the axial clearance must be met (see chapter „Checking the axial gap“).

  • Page 10: Transport

    The pump must be transported as shown in the picture. Storage The storage area must be roofed and adequately venti- lated. High atmospheric humidity must be avoided. Temperatures below zero require draining of the pump. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 11: Design And Function

    Depending on its design, the pump is equipped with a single-acting mechanical seal (EW), a flushed single-act- ing mechanical seal (QU) or a double-acting mechanical seal (DW). 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 12: Function

    The suction port is arranged axially off-centre on the pump body. The discharge port is usually tangentially directed upward in relation to the pump body. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 13: Installation And Commissioning

    2 bar, max. 3 bar above product 2 bar 3 bar pressure • Only operate the pump when the flushing system is • running.. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 14 30 s run dry, causing damage to the mechanical seal. In this case we recommend that you use a flushed (QU) or a double-acting mechanical seal (DW). 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 15: Connecting The Motor

    If so, turn the terminal box by 90° to 90° allow the connection cable to exit to the rear across the fan cover of the motor. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 16 / Delta connection Delta connection • • Connect the motor in accordance with the order data and the data on the type plate. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 17: Checking The Sense Of Rotation

    The GEA motor standard includes a PTC thermistor for thermal monitoring. If required, e.g. frequency converter operation, these are connected accordingly. 2 connections (design may vary depending on the motor manufacturer) are provided in the terminal box for this purpose.

  • Page 18: Sealing Liquid Check

    The evolving low pressure can cause damages. – check suction side before running the pump – Avoid closing the suction side valves during running the pump 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 19 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 20: Malfunction, Cause, Remedy

    Fill the pump with a minimum of liquid liquid System not executed to specifications Execute the system in accordance with specifi- cations on suction and pressure sides 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 21: Maintenance

    Maintenance Inspections No regular maintenance work is required on the pump. As a precaution against malfunctions GEA recommends that you carry out visual inspections at regular intervals, paying particular attention to tight- ness and the correct function of the pump.
  • Page 22 • Loosen the cap nuts (48) crosswise and draw off the • pump cover (3). • Check O-ring (35) of the housing and replace it, if nec- • essary. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 23: Single-Acting Mechanical Seal Ew

    Refer to the chapter "Removing the pump from the motor". For assembly refer to the "Assembly" chapter. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 24 100.2 100.1 O-rings (100.6, 100.7) of the mechanical seal for wear 100.6 100.7 and tear, and in the case of damage change the complete mechanical seal. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 25: Flushed Single-Acting Mechanical Seal Qu

    • Remove cap nut (47) and push the pump housing (4) • out to the front. • Loosen hex. socket screw (45) and remove pump • housing together with slide ring carrier (11). 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 26 In such a case we recommend you should contact the GEA Service Department. • Properly dispose of the used parts of the mechanical seal or send them back to GEA.

  • Page 27: Double-Acting Mechanical Seal Dw

    • Unscrew cap nut (26.1) from the screwed connection • 26.1 26.2 (26.2) • Unscrew screwed connection (26.2) from the slide ring • 26.2 carrier (11). 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 28 • Check the seal (34) of the slide ring carrier (11) and • replace if necessary. • Properly dispose of the used parts of the mechanical • seal or send them back to GEA. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 29: Separate The Pump From The Motor

    • Remove the cheese head screws (51) from the shaft (7). • • Draw off the shaft (7). • • Undo screws (155) and separate the calotte feet frame (15) from the motor (60). 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 30: Assembly

    Important note: At a later stage, the axial gaps will be set. Afterwards remember to finally tighten the cheese head screws to the specified torque. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 31 • Fix lantern (5) to the flange (60.2) of the motor using • 4 screws (44), in case of B35 motors including washers 60.2 and nuts. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 32: Mounting The Mechanical Seal

    NSF-H1 (USDA NSF H1 USDA H1 H1) registration. PARALIQ GTE 703 413 064 PARALIQ GTE 703 can be ordered from GEA under part no. Rivolta F.L.G. MD-2 413 071 413-064 and Rivolta F.L.G. MD-2 under part no. 413-071. CAUTION Degrease the sliding surfaces of the mechanical seal pri- or to installation.
  • Page 33 (1) with integrated driver. 100.1 100.2 The sliding surfaces of the slide ring (100.1) and the counter ring (100.2) must be free from grease. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 34 (1) with integrated driver. 100.1 100.2 The sliding surfaces of the slide ring (100.1) and the counter ring (100.2) must be free from grease. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 35 (1) with integrated driver. 120.1 120.6 120.5 The sliding surfaces of the slide rings (120.1, 120.6) and the counter ring ((120.5) must be free from grease. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 36: Modifying The Mechanical Seal

    • The removed mechanical seal EW can be reused, pro- • vided it is undamaged. Dismounting and mounting of the mechanical seal is carried out as described on the previous pages. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 37 1540 2050 3050 5060 2575 7060 8080 16040 Centrifugal pump TP 2030 3050 8080 Centrifugal pump TPS 10.5 / borehole B mm G mm Usable thread 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 38 • The removed mechanical seal EW cannot be used. It is replaced by the mechanical seal DW. Dismounting and mounting of the mechanical seal is carried out as described on the previous pages. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 39: Checking The Axial Gap

    (3) – without O-ring (35) – with 4 screws (48) that are evenly distributed over the screw hole circle. This pushes the impeller together with the shaft into the correct adjustment position. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 40: Mounting The Pump Cover

    Pump size Torques (Nm) for cap nut (Nm) Pump cover (48) M min M max TPS 2030 TPS 2030 TPS 3050 TPS 3050 TPS 8080 TPS 8080 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 41 • Tighten the nuts of the semi-annular clamps (59) with • 45 Nm 33 lbft a torque of 45 Nm (33 lbft). • Mount nut (63.1). • 63.1 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 42: Drain Valve

    Drain Valve VTP Designated Use The drain valve VTP/LM will be used on GEA Hilge VTP LM GEA Hilge TP centrifugal pumps TPS for complete drainage of the pump housing. The drain valve can be actuated manually or operated pneumatically.
  • Page 43 Replace O-ring (10) the outlet valve seat at valve seat defective Maintenance Inspections Between the maintenance periods, the drain valves must be checked for leakage and proper function. 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 44 • Pull the valve disk (3) • with sleeve (19) out of the housing (1). • Withdraw O-rings • 9 10 15 (9, 10, 15). 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 45 NSF-H1 (USDA PARALIQ GTE 703 H1) registration. 413-064 PARALIQ GTE 703 can Rivolta F.L.G be ordered from GEA MD-2 under part no. 413-064 413-071 and Rivolta F.L.G. MD-2 under part no. 413-071. • Fit O-rings (9, 10, 15) in valve disk (3).
  • Page 46 / Part no SW 14 17 / Open end wrench size 14, 17 408 045 / Lubricant Rivolta F.L.G. MD-2 413-071 PARALIQ GTE 703 413 064 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 47: Technical Data - Pump

    – silicon carbide / carbon – stainless steel (C/SS) All mechanical sealings available in single-acting, flushed remarks and/or double-acting flushed version. / Seals EPDM 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 48: Motor

    2900 1100 22 kW 160L B34A 2900 1400 30 kW 200L 2900 1400 37 kW 200L 2900 1400 45 kW 225M 2900 2000 / Off Motor 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 49: Specific Operating Data - Nominal Values

    - 5 … +100 °C, + 140 °C short-time (depending on sealing material) 40 °C Allowable ambient temperature / Switching frequency max. 15 switchings / h 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...

  • Page 50: Weights

    M max M min M max M min M max TPS 2030 TPS 3050 TPS 8080 Pump shaft (51) / (Nm) Cheese head screw (51) Torque (Nm) 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
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  • Page 52 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
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  • Page 55 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 56 / Spare parts list / date: 2016-11-23 (DW) / Page 1 / of 1 Double-acting mechanical seal (DW) 244ELI001023ZH_1.DOC GEA Hilge TP / TPS for GEA Hilge TP / TPS centrifugal pump 120.1 120.10 120.6 120.9 26 11 120.11 120.13 120.14 120.15...
  • Page 57 / Spare parts list / date: 2016-11-23 (EW) / Page 1 / of 1 Single-acting mechanical seal (EW) 244ELI001024ZH_1.DOC GEA Hilge TP / TPS for GEA Hilge TP / TPS centrifugal pump 100.6 100.1 100.7 100.2 110.6 / part no. Item Designation Material TP 1020;TP 2030;TP 1540;TP 2050;TP 3050...
  • Page 58 / Spare parts list / date 2016-11-23 (QU) / Page 1 / of 1 Single-acting mechanical seal, flushed (QU) GEA Hilge TP / TPS 244ELI001025ZH_1.doc for GEA Hilge TP / TPS centrifugal pump 100.6 100.1 100.7 110.2 110.1 100.2 110.6 Designation part no.
  • Page 59 / date 2016-11-23 / Page 1 / of 2 Conversion kit for single-acting mechanical seal EW to mechanical seal DW GEA Hilge TP / TPS 244BAL003866ZH_1.DOC for GEA Hilge TP / TPS centrifugal pump 100.7 100.1 120.10 100.6 120.9 120.11 120.6...
  • Page 60 / Page 2 / of 2 Conversion kit for single-acting mechanical seal EW to mechanical seal DW GEA Hilge TP / TPS 244BAL003866ZH_1.DOC for GEA Hilge TP / TPS centrifugal pump 120.1 / seal face, primary 1.4462 120.5 / seat 120.6...
  • Page 61 / date: 2016-11-23 Conversion kit for single-acting mechanical seal EW to mechanical seal QU, flushed / Page 1 / of 2 GEA Hilge TP / TPS for GEA Hilge TP / TPS pump 244BAL003863ZH_1.DOC 100.1 100.7 100.6 110.6 110.1 100.2 110.2...
  • Page 62 / date: 2016-11-23 Conversion kit for single-acting mechanical seal EW to mechanical seal QU, flushed / Page 2 / of 2 GEA Hilge TP / TPS for GEA Hilge TP / TPS pump 244BAL003863ZH_1.DOC 100.1 face seal ring 1.4462 (**) (**) 100.2...
  • Page 63 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
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  • Page 71 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 72 / Spare parts list / date 2016-11-23 VTP/LM / Drain Valve VTP/LM / Page 1 / of 1 GEA Hilge TPS for GEA Hilge TPS Centrifugal pump 244ELI011506ZH_1.DOC Pumpendeckel VTP Pump cover VTP Einzelheit Z Detail Z Einzelheit Z /Detail Z...
  • Page 73 / Spare parts list / date 2016-11-23 VTP/LM / Drain Valve VTP/LM / Page 2 / of 1 GEA Hilge TPS for GEA Hilge TPS Centrifugal pump 244ELI011506ZH_1.DOC / Designation / part no. Item Material / 1.4404/EPDM 221-002586 VTP/LM DN 10 / valve insert VTP/LM DN 10 221-002588 / 1.4404/FKM...
  • Page 74 2016-12 · GEA Hilge / Centrifugal Pump TPS, selfpriming · B / Version B...
  • Page 76 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.

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