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Summary of Contents for GEA HYGIANA I Adapta
- Page 1 ® HYGIANA I/II/III Adapta Operating manual Translation of the original operating manual BA.001.ADY.001.09.16.GB...
- Page 2 EC - Declaration of conformity for machines in accordance with EC Machinery Directive 2006/42 /EC, Annex II 1. A Manufacturer: HILGE GmbH & Co. KG Hilgestraße 37-47 55294 Bodenheim, Germany We, as manufacturer, declare in sole responsibility that the machinery Product: Centrifugal pump Model:...
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Page 3: Table Of Contents
Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 1 Introduction ____________________________________________________________________ 5 1.1 Target group ____________________________________________________________ 5 1.2 Symbols and formatting ____________________________________________________ 5 1.3 References to the document ________________________________________________ 5 2 Safety ________________________________________________________________________ 5 2.1 Operator notes ___________________________________________________________ 5 2.1.1 Unpacking the pump ________________________________________________ 5 2.1.2 Storing the pump __________________________________________________ 5... - Page 4 Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 5.2 Shutting down the pump __________________________________________________ 16 5.2.1 Cleaning the pump after shut-down ___________________________________ 16 6 Maintenance/servicing __________________________________________________________ 17 6.1 Safety instructions for installation, inspection and maintenance work ________________ 17 6.2 Maintenance of the pump _________________________________________________ 17 6.3 Maintenance of the motor _________________________________________________ 17...
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Page 5: Introduction
Operating manual Introduction ® GEA Hilge HYGIANA I/II/III Adapta Introduction Safety Overview Overview This section describes the requirements that are important for This section describes what you have to consider for your own reading and understanding this operating manual. The symbols safety. -
Page 6: Identification Of Instructions In The Operating Manual
Safety Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Identification of instructions in the operating necessary, by the manufacturer/supplier under contract to the operator. The operator must also ensure that the employees fully manual understand the contents of the operating manual. -
Page 7: Unauthorised Modifications And Spare Parts
Operating manual Safety ® GEA Hilge HYGIANA I/II/III Adapta 2.11 Cleaning WARNING Electrical hazard! To ensure the quality of sensitive liquids, pumps must be cleaned ▲ Death, serious bodily injury. immediately after each use. Only this will remove adhesions and ►... -
Page 8: Sip
Safety Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 2.12 Repair contract Warning Damage caused by detergent! The duty to follow the legal regulations on work safety and the ▲ Death, serious bodily injury, damage to prop- regulations on environmental protection means that all erty. -
Page 9: Product Description
Operating manual Product description ® GEA Hilge HYGIANA I/II/III Adapta Product description Proper usage WARNING Improper usage! Overview ▲ Death, serious bodily injury, damage to prop- In this section you will get to know the pump as well as its design erty. -
Page 10: Technical Data
Product description Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Technical data 3.4.5 Noise emissions WARNING Measured values according to DIN EN ISO 3746 for pump units. Uncertainty of measurement: 3 dB(A). Overloading the pump! ▲ Death, serious bodily injury, damage to prop- erty. -
Page 11: Maximum Operating Temperatures
Operating manual Mounting, installation and connection ® GEA Hilge HYGIANA I/II/III Adapta 3.4.8 Maximum operating pressure WARNING Pressure overload! ▲ Death, serious bodily injury, damage to prop- erty. ► The pump must be operated according to the 132M order data. -
Page 12: Set-Up And Alignment Of The Pump
Mounting, installation and connection Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Set-up and alignment of the pump CAUTION Dry running! WARNING ▲ Damage to property. ► The suction line must be absolutely leakproof Misalignment of the pump due to improper foun-... -
Page 13: Space Requirements
Operating manual Mounting, installation and connection ® GEA Hilge HYGIANA I/II/III Adapta Dry running 4.3.3 Reduction of noise and vibration To achieve a proper sealing, mechanical seals require a Noise and vibration are generated by the flow in pipes and lubricating film between the sliding surfaces. -
Page 14: Connection Of Flushing System
Mounting, installation and connection Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Connection of flushing system 3. Ensure liquid is circulating at required pressure. The pressure of the barrier liquid should be at least 1.5 - 2 bar HILGE pumps with double mechanical seal are equipped with above the highest pressure of the pumped liquid. -
Page 15: Star Connection
Operating manual Mounting, installation and connection ® GEA Hilge HYGIANA I/II/III Adapta CAUTION Operating conditions Actions Transients during frequency converter operation Use a cable that satisfies the conditi- ▲ Damage to property. ons specified by the frequency con- ► Use a motor which is suitable for frequency verter manufacturer. -
Page 16: Start-Up / Shut-Down
Start-up / shut-down Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Start-up / shut-down Shutting down the pump WARNING Pressure surge! Overview ▲ Death, serious bodily injury, damage to prop- This section describes how to start up and shut down the pump. -
Page 17: Maintenance/Servicing
Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta Maintenance/servicing CAUTION Unsuitable tools! ▲ Damage to property. ► In accordance with the design standard Overview (3A0.01 to 3A3.37), ensure that all parts of This section gives important information about maintenance and the pump can be assembled without damage servicing of the pump. -
Page 18: Maintenance Of The Adapta ® Bearing Housing
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Maintenance of the Adapta ® bearing 6.4.2 Design of bearing housing, sizes 1 and 2 housing The bearing housing has two angular-contact ball bearings. They are arranged in pairs and are installed in an O-type configuration as fixed bearings to absorb axial and radial forces from all 6.4.1... -
Page 19: Parts Overview
Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 6.5.1 Parts overview 0107.00 0433.01 0513.01 0412.11 0112.02 0230.01 0513.02 0412.12 0112.03 0230.02 0230.03 0513.03 0922.00 0412.13 0162.00 0905.01 0515.01 0934.03 0920.22 Fig. 13: Parts overview Qty. Part no. Description Qty. -
Page 20: Bearing Housing, Sizes 1 And 2
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 6.5.2 Bearing housing, sizes 1 and 2 Fig. 14: Parts overview, bearing housing up to motor size 180 Qty. Part no. Description Qty. Part no. Description 0211.00 Pump shaft 0901.30 Hexagon head screw 0326.00... -
Page 21: Bearing Housing, Size 3
Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 6.5.3 Bearing housing, size 3 Fig. 15: Parts overview, bearing housing from motor size 200 Qty. Part no. Description Qty. Part no. Description 0326.00 Angular-contact ball bearing 0900.00 Screw 0327.00 Cylindrical roller bearing 0901.03... -
Page 22: Coupling And Motor
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 6.5.4 Coupling and motor 0680.00 0554.08 0920.23 0904.05 Fig. 16: Parts overview, coupling and motor Qty. Part no. Description Qty. Part no. Description 0211.00 Pump shaft 0902.06 Stud 0346.00 Intermediate ring 0904.00 Set screw 0554.08... -
Page 23: Assembly Of The Bearing Housing, Sizes 1 And 2
Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 6.5.7 Assembly of the bearing housing, sizes 1 and 2 1. Slide the angular-contact ball bearings 0326.00 onto the 2. Fill the cavities of the bearing 0326.00 to about 100 % with pump shaft 0211.00. - Page 24 Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 9. Push the coupling half 0840.00 onto the pump shaft 0211.00 10. Fix the coupling half 0840.00 by means of the set screw and align the coupling half 0840.00 to the pump shaft 0211.00.
- Page 25 Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 17. Align coupling half 0840.01. The permitted axial offset of the 19. Push deflector 0507.00 onto the pump shaft 0211.00. coupling halves in relation to each other: 2-4 mm. Check by means of a feeler gauge.
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Page 26: Assembly The Bearing Housing, Size 3
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 6.5.8 Assembly the bearing housing, size 3 1. Push the outer ring of the cylindrical roller bearing 0327.00 2. Grease the outer ring of the cylindrical roller bearing 0327.00. on the pump side into the bearing housing 0330.00. - Page 27 Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 9. Clean the motor side bearing cover 0360.01. 12. Clean the pump side bearing cover 0360.00. 10. Coat the inner surface of the bearing cover 0360.01 with 13. Coat the inner surface of the bearing cover 0360.00 with grease.
- Page 28 Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 22. Screw the four studs 0902.06 into the bearing housing 23. Grease the contact surfaces of bearing housing 0330.00, 0330.00. motor 0801.00 and the studs 0902.06. Use Klüberpaste UH1 96-402 from HILGE assembly tool kit.
- Page 29 Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 28. Fix bearing housing 0330.00 and motor using hexagon nuts 29. Align the coupling 0840.00. The permitted axial offset of the 0920.09 and spring washers 0934.06. coupling halves in relation to each other: 4 mm.
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Page 30: Mechanical Seal Arrangements
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 6.5.9 Mechanical seal arrangements Following mechanical seal arrangements are available: 0412.01 0516.00 0230.01 0471.00 0904.02 0433.01 0433.01 0914.09 Fig. 57: Single mechanical seal Fig. 58: Double mechanical seal, tandem • A - pump side •... - Page 31 Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 6. Spray the stationary ring of the mechanical seal 0433.00 and 7. Slide the assembly sleeve from HILGE assembly tool kit ((fig. the shaft 0211.00 with clean water. 87) onto the shaft extension.
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Page 32: Assembly Of Impellers And Casings
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 6.5.11 Assembly of impellers and casings ATTENTION ▲ Bending of pump shaft ► To tighten impeller nut 0922.00, use either a screw device or the impeller-fastening-aid which is mentioned below. The torque applied to tighten must be absolutely concen- tric.! - Page 33 Operating manual Maintenance/servicing ® GEA Hilge HYGIANA I/II/III Adapta 5. Insert the O-ring 0412.11 into the discharge casing 0107.00. 6. Insert the diffusor casing 0112.02. MF-474 MF-475 Fig. 72: O-ring Fig. 73: Diffusor casing To mount the following pump stages follow steps 3. to 6.
- Page 34 Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta 13. Tighten the impeller nut 0922.00 using the following adjust- 14. Remove hexagon nuts 0920.22 and clamp ring 0515.01. ments: Torques: M10x1.5: 20 Nm M20x1.5: 100 - 120 Nm. MF-447 Fig. 81: Clamp ring MF-450 Fig.
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Page 35: Troubleshooting
Does not apply to self-priming pumps. Applies to CN base plate design. Disposal If this is not possible, contact the nearest GEA Hilge company or service workshop. This product or parts of it must be disposed of in an environmentally sound way: Use the public or private waste collection service. -
Page 36: Hilge Assembly Tool Kit
Maintenance/servicing Operating manual ® GEA Hilge HYGIANAI/II/III Adapta HILGE assembly tool kit Remove and install the mechanical seals safely and reliably using tools from the HILGE assembly tool kit. Fig. 87: HILGE assembly tool kit 6.8.1 Content and use Description assembly sleeve Ø... -
Page 37: Certificate Of Non-Objection
Operating manual Certificate of non-objection ® GEA Hilge HYGIANA I/II/III Adapta Certificate of non-objection • Delivery date: Reason for inspection / repair contract Overview This section contains a certificate of non-objection. In the event of inspection or repair send the pump including this certificate to HILGE. - Page 38 Certificate of non-objection Operating manual ® GEA Hilge HYGIANAI/II/III Adapta Hilge GmbH & Co. KG | BA.001.ADY.001.09.16.GB...
- Page 40 • • GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX ®...
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