Tronair 02-7827-0110 Operation & Service Manual
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Tronair 02-7827-0110 Operation & Service Manual

5 ton (4.5 metric ton) two stage jack
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Operation & Service Manual
Models:
02-7827-0110 02A7827-0110
02B7827-0110 02C7827-0110
5 Ton (4.5 Metric Ton)
Two Stage Jack
09/2005 - AA - Rev. 04
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
•
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair 02-7827-0110

  • Page 1 02B7827-0110 02C7827-0110 5 Ton (4.5 Metric Ton) Two Stage Jack 09/2005 - AA - Rev. 04 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...

  • Page 3: Table Of Contents

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack TABLE OF CONTENTS PAGE Product Information ............................1 Usage ..............................1 List Of Drawings............................1 Safety Information .............................1...
  • Page 4 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 11.0 Provision Of Spares............................10 12.0 Parts List................................11 13.0 In-Service Support............................11 14.0 Guarantees..............................11 15.0 Appendices..............................11...
  • Page 5 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Revision Date Text Affected 12/2004 pg 2 5.1 added warning and illustrations...

  • Page 7: Product Information

    5 Ton (4.5 Metric Ton) Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 8: Protection Systems

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack SAFETY INFORMATION (continued) PROTECTION SYSTEMS None. CLOSED CIRCUITS None. INTERLOCKING None. 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses.

  • Page 9: Packaging And Storage

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.

  • Page 10: General Instructions

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack ASSEMBLY (continued) GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools.

  • Page 11: Numerical Values

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack OPERATION (continued) NUMERICAL VALUES • Rated Capacity: 10,000 lbs (4,536 kg) •...

  • Page 12: Rules For Operating

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack OPERATING INSTRUCTIONS (continued) 7.4.1 Rules For Operating: The user shall work in accordance with the Operator and/or Technical Manuals.
  • Page 13 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 7.4.2 Jack Instructions (continued) RAM PROTECTION RING CORRECT PIN PLACEMENT MECHANICAL EXTENSION...

  • Page 14: Training

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 7.4.2 Jack Instructions (continued) WARNING! • The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death.

  • Page 15: Maintenance Schedule (Continued)

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack MAINTENANCE SCHEDULE (continued) 9.2.1 Storage/Low Usage: If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water repellant, BUNA N compatible lubricant.

  • Page 16: Trouble Shooting

    Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack 10.0 TROUBLE SHOOTING Ram will not rise or rises erratically ROBABLE AUSE...
  • Page 17 Contact Tronair for technical services and information. 14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components.
  • Page 18 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 19 13 ....G-1154-107210 ........ Screw, Hex Socket Head Cap, -16 x 1" long ....3 14 ....Z-1558-03-01 ........Weldment, Tube ..............1 15 ....V-1003..........Label, Serial Number............1 16 ....V-1198-02 ........Label, Tronair ..............1 19 ....N-2016-05-S........Tee, Swivel Nut Run............1 20 ....N-2004-06-S........Elbow, Extra Long 90° Male ..........1 K-1987 Kit, Pump Replacement;...
  • Page 20 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 21 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 22 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 23 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 25 APPENDIX I Hydraulic Schematic...
  • Page 27 Models: 02-7827-0110 (Standard) 02A7827-0110 (with Air Pump) 02B7827-0110 (with Air Pump and Spring Loaded Casters) 02C7827-0110 (with Spring Loaded Casters) 5 Ton (4.5 Metric Ton) Two Stage Jack Hydraulic Schematic...
  • Page 29 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 35 APPENDIX III HC-1752 Hand Pump Parts List...
  • Page 37 Model: HC-1752 2,500 Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 39 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3......5M1-000-001 ......Body, Pump ..............1 12......506-000........Half, Flange ..............4 25......
  • Page 40 HC-1752 2,500 Hand Pump Parts List Reference Parts List Illustration on Page 3. REPLACEMENT KITS ITEM PART NUMBER DESCRIPTION K-1778 Kit, Piston/Cylinder Replacement; consists of: 15................Piston................1 16................Tube ................1 20................Retainer, Wiper ...............1 24................Assembly, Valve Body (Includes Items 7, 10, 24, 26) ..1 K-1906 Kit, Piston/Seal Replacement;...
  • Page 41 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 3 -...
  • Page 43 APPENDIX IV Material Safety Data Sheet MIL-H-5606 Hydraulic Fluid...

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02a7827-011002b7827-011002c7827-0110

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