Installation - Cornelius FlavorFusion Series Installation Manual

I
NSTALLATION
!
WARNING:
TO THE INSTALLER.
It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is
provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2–1979; or
an approved vacuum breaker or other such method as proved effective by test and must comply with
all federal state and local codes, failure to comply could result in serious injury, death or damage to the
equipment.
Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and
maintained according to Federal, State, and Local laws.
1. Locate the dispenser indoors on a level counter top.
A. LEG OPTION
Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit.
The installer must provide flexibility in the product and utility supply to permit shifting the position
of the dispenser sufficiently to clean the area beneath it. The dispenser MUST be placed in a
horizontal position.
B. COUNTER MOUNTING
The ice dispenser must be sealed to the counter. The template drawing (see Figure 6 ) indicates
where openings can be cut in the counter. Locate the desired position for the dispenser, then mark
the outline dimensions on the counter using the template drawings. Cut openings in the counter.
Apply a continuous bead of NSF International (NSF) silastic sealant (Dow 732 or equal) approximately 1/4-inch
inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the
outline dimensions. All excess sealant must be wiped away immediately.
2. The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the
unit. See the MOUNTING TEMPLATE (Figure 6): for locating the required clearance opening in the coun-
ter for these utility lines.
3. DRIP TRAY DRAIN ASSEMBLY (see Figure 7): Route the drain tube to an open drain with the end of the
tube above the "flood" level of the drain. Use the tubing, fittings, clamps, and insulation provided with the
Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain
no "traps" or improper drainage will result.
NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the
plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET
(P/N 313867000) are recommended.
CAUTION: Check the minimum flow rate and the maximum pressure of the plain water inlet supply
line. MINIMUM FLOW RATE MUST BE AT LEAST 125-GALLONS PER HOUR. If flow rate is less
than 125-gallons per hour, starving off the carbonator water pump will occur. Starving will allow the
carbonator water pump to overheat causing the safety thermostat on the pump outlet to stop the
water pump motor. Overheating could occur if the plain water supply line flow rate drops below 125-
gallons per hour. INCOMING PLAIN WATER INLET SUPPLY LINE WATER TO PUMP PRESSURE
MUST REMAIN A MINIMUM OF 10 psi BELOW THE CARBONATED CO
PRESSURE. (Example: Carbonator CO
pressure can be no more than 65 psi, etc.). Water over pressure (higher CO
can cause carbonator flooding, malfunction, and leakage through the carbonator relief valve. If water
is exceeding maximum pressure specifications, a Water Pressure Regulator Kit must be installed in
the plain water inlet supply line. If fitting connector is not available, tap into the plain water supply line
with a 3/8 flare saddle valve.
4. Locate the carbonator pump assembly and connect to power cord from the Ice/Drink Unit to the pump. The
cord is connected to the unit's electrical box and has an electrical connector on the end that plugs into a
receptacle in the junction box at the carbonator pump assembly. Connect inlet water to pump and pump
outlet to Ice/Drink Unit using 3/8-inch food-grade tubing. Disable the pump from operating by switching the
switch in the carbonator pump assembly junction box to the OFF position.
5. Connect the beverage system product tubes as indicated in applicable Flow Diagram Figure 8 or . This
work should be done by a qualified service person.
© 2005-2010, IMI Cornelius Inc.
operating pressure is 75 psi and the maximum water
2
- 4 -
FlavorFusion Installation Manual
OPERATING
2
operating pressure)
2
Publication Number: 621057601INS