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- Page 1 FLAVORFUSION WITH COLD CARBONATION Installation Manual Release Date: February 20, 2012 Publication Number: 620055764INS Revision Date: N/A Revision: A Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
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Page 2: Contact Information
Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal... - Page 3 TABLE OF CONTENTS Safety Instructions..............1 Read and Follow ALL Safety Instructions .
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Page 5: Safety Instructions
Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. © 2012, IMI Cornelius Inc. - 1 - Publication Number: 620055764INS... - Page 6 NOTE: Many units incorporate the use of additional equipment such as icemakers. When any addition equipment is used you must check with the equipment manufacturer to determine the additional weight the counter will need to support to ensure a safe installation. Publication Number: 620055764INS - 2 - © 2012, IMI Cornelius Inc.
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Page 7: Installation
INSTALLATION ESCRIPTION The FlavorFusion series of dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice–making source, these dispensers will dispense cubes (up to 1–1/4 inch in size), cubelets, and compressed (not flaked) ice. In addition, the units include beverage faucets, a cold plate, an internal carbonator tank and an external pump for the carbonator, and are designed to be supplied direct from syrup tanks with no additional cooling required. -
Page 8: Installation
“traps” or improper drainage will result. NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET (P/N 313867000) are recommended. - Page 9 4. Dispense several drinks until the carbonator pump cycles on. The refill time should be about 5-7seconds. 5. If the carbonator pump appears to be short-cycling, meaning a refill time of 1-2 seconds, refer to the Trou- bleshooting section. © 2012, IMI Cornelius Inc. - 5 - Publication Number: 620055764INS...
- Page 10 DO NOT EXCEED 40 IN-LB of torque. Figure 1. Gate Restrictor Plate NOTE: Tighten (4) nuts for fastening lower ice chute in place to 40 in-lbs (max). Draw all four nuts tight uniformly. Publication Number: 620055764INS - 6 - © 2012, IMI Cornelius Inc.
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Page 11: Programming Mode
OFF, followed by 3 seconds OFF • Dispense Type 6, 4-second flavor shot: LED flashes four (4) times for ¼ second ON, ½ second OFF, followed by 3 seconds OFF Figure 2. © 2012, IMI Cornelius Inc. - 7 - Publication Number: 620055764INS... -
Page 12: Setting Water Flow Rate
5. Exit 4 second pour mode by simultaneously pressing and holding Flavor 1 and Flavor 4 buttons until the flash pattern for all for buttons changes. 6. Exit programming mode by simultaneously pressing and holding both programming buttons for 4 seconds. Figure 4. Publication Number: 620055764INS - 8 - © 2012, IMI Cornelius Inc. -
Page 13: Adjusting Syrup/Water Ratio (Brix)
NOTE: The ambient circuits A1 and A2 do not give up a cold plate circuit. Back Room Package Position (BRP) Pumps Pumps Racks Racks Figure 5. © 2012, IMI Cornelius Inc. - 9 - Publication Number: 620055764INS... -
Page 14: Mounting Template
Z Style REMOVABLE SINK RECOMMENDED COUNTER OPENING SIZE 9 X 12 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED ANYWHERE WITHIN SHADED AREA. Figure 6. FlavorFusion Mounting Template Publication Number: 620055764INS - 10 - © 2012, IMI Cornelius Inc. -
Page 15: Drip Tray Drain Assembly
FlavorFusion Installation Manual RAIN SSEMBLY HOSE CLAMP DRAIN LINE 1" I.D. PLASTIC TUBING (6') WITH INSULATION Figure 7. Drip Tray Drain Assembly © 2012, IMI Cornelius Inc. - 11 - Publication Number: 620055764INS... -
Page 16: Flow Diagram
FlavorFusion Installation Manual IAGRAM Figure 8. Flow Diagram Publication Number: 620055764INS - 12 - © 2012, IMI Cornelius Inc. -
Page 17: Wiring Diagram
FlavorFusion Installation Manual IRING IAGRAM Figure 9. Wiring Diagram - 120V Unit © 2012, IMI Cornelius Inc. - 13 - Publication Number: 620055764INS... -
Page 18: Wiring Schematic
FlavorFusion Installation Manual IRING CHEMATIC Figure 10. Wiring Schematic Publication Number: 620055764INS - 14 - © 2012, IMI Cornelius Inc. -
Page 19: Troubleshooting
Beverage does not A. No 24VAC to valves A. Restore 24 VAC to valves dispense B. No CO pressure B. Restore CO pressure © 2012, IMI Cornelius Inc. - 15 - Publication Number: 620055764INS... - Page 20 75 psig, max water pres- exceeds the carbonator tank CO sure is 60 psig. If necessary, pressure regulator setting. install a water pressure regulating valve. Publication Number: 620055764INS - 16 - © 2012, IMI Cornelius Inc.
- Page 21 C. No CO or compressed air supply C. Check CO pressure regulator to BIB pump, or not enough pres- setting. 65 psig recommended. sure Replace CO tank or fix compres- © 2012, IMI Cornelius Inc. - 17 - Publication Number: 620055764INS...
- Page 22 C. Defective liquid level probes. C. Replace both liquid level probes Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system Publication Number: 620055764INS - 18 - © 2012, IMI Cornelius Inc.
- Page 23 Entered when pump has back in. This will reset the THIS IS AN ERROR ON continuously run continuously for 5 unit's main control board CONDITION. minutes and restart the carbon- ator pump. © 2012, IMI Cornelius Inc. - 19 - Publication Number: 620055764INS...
- Page 24 FlavorFusion Installation Manual Publication Number: 620055764INS - 20 - © 2012, IMI Cornelius Inc.
- Page 26 IMI Cornelius Inc. www.cornelius.com...
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