Cornelius VIPER (E) 2 FLAVOR Manuals

Manuals and User Guides for Cornelius VIPER (E) 2 FLAVOR. We have 3 Cornelius VIPER (E) 2 FLAVOR manuals available for free PDF download: Manual, Service Manual, Installation Manual

Cornelius VIPER (E) 2 FLAVOR Manual (111 pages)

Brand: Cornelius | Category: Beverage Dispenser | Size: 18 MB

Table of Contents
3
Safety Instructions
4
Introduction
7
System Overview
7
Dispensed Product Conditions
7
Overrun, as Applied to Carbonated Beverages
7
Installation
9
Delivery, Inspection & Unpacking
9
Counter Location
9
Installing Leg
9
Counter Mounting
9
Countertop Template Installation Instructions
10
Backroom Requirements
11
Supply Connections
11
Electrical Requirements
11
Water Supply Requirements
13
CO 2 Requirements
14
Installing the Drip Tray
16
Installing the Graphics Sheet
17
Installing the Flavor Card
17
Cart Information and Mounting
17
Servicing Motorman Dispensing Valves
18
Suggested Sanitizers
18
Servicing SPH Dispensing Valves
20
Sanitizing the System
20
Suggested Sanitizers
20
Control Panel Overview
24
Setting up the Control Panel
24
Setting the System Options
25
Commissioning the Unit
32
Unit Location
32
Pressurizing the Water System
32
Pressurizing the CO
33
System
33
Pressurizing the Syrup System
34
Setting BRIX
34
Filling the Barrels
37
Calibrating a Motor
37
Security Menu
39
Troubleshooting
40
Specifications
41
Introduction
46
Manual Overview
46
Dispensed Product Conditions
47
Overrun, as Applied to Carbonated Beverages
47
Overrun Definition
47
Overrun Is a Variable
47
Specific Product Ingredients Affect Overrun
47
BRIX Affects Overrun
47
Low Dispensing Volume Affects Overrun
47
Carbonation Level in Liquid Product Affects Overrun
47
Freezing Affects Overrun
47
System Overview
48
Introduction
48
Theory of Operation
48
CO2 System
51
Water System
54
Syrup System
54
Control Panel
54
Introduction
54
Control Panel Display
54
Control Panel Buttons
55
Control Panel Menu Descriptions
57
System Menus
57
Main Menu
57
Unit Data Menu
58
Error Status Menu
58
Error Log Menu
60
Setup Menu
61
Clock Setup Menu
61
Setting the Clock
62
Setting Daylight Savings Time
62
Events Setup Menu
64
Setting Events
64
Setting the Sleep and Wake up Times
64
Setting Defrost Lockout
65
Viscosity Setup Menu
66
Options Setup Menu
66
Setting the Temperature Format
67
Setting the Date Format
67
Setting the Time Format
67
Setting the POS Lighting
67
Setting the Type of Syrup
67
Maintenance Menu
67
Barrel Maintenance Menu
68
Purging a Barrel
68
Filling a Barrel
69
Run the Barrel Motor
69
Rinsing a Barrel
69
Manual Diagnostic Menu
70
Totals Menu
70
BRIX Setup Menu
71
Motor Setup Menu
74
Calibrating a Motor
75
System Menu
75
Security
76
Pressure Sensors
76
Operation
78
Maintaining Product Quality
78
Dispensed Product Throughput
78
Programmed Defrost Scheduling
78
Sleep Mode Recommendations
78
Viscosity Setting
79
Starting the Unit
79
Preventative Maintenance
80
Summary
80
Monthly Maintenance
80
Cleaning Air Filter
80
Annual Maintenance
81
Inspecting and Replacing Scraper Blades
81
Cleaning the Syrup Connections
82
Servicing Motorman Dispensing Valves
82
Suggested Sanitizers
83
Suggested Sanitizers
84
Servicing SPH Dispensing Valves
84
Sanitizing the System
84
Emptying a Barrel
85
Flushing the System of Syrup
86
Sanitizing the Barrel
86
Flushing the System
87
Cleaning the Water Filter
87
Component Replacement
89
Barrel Motor Seal Replacement
89
Removing the Existing Seal
89
Installing a New Seal
90
Motor Seal Leak Test
91
Barrel Motor Replacement
92
Motor Run Capacitor Replacement
92
Water Pump Replacement
93
CO2 Shutoff Solenoid Replacement
94
Syrup and Water Shutoff Solenoid Replacement
95
CO2 Regulator Replacement
96
Condenser Fan Motor Replacement
97
Compressor Replacement
97
Hot Gas Solenoid Replacement
98
Liquid Line Solenoid Replacement
99
Syrup Pressure Switch Replacement
99
Water Pressure Switch Replacement
100
Display Board Replacement
101
Control Board Replacement
101
Backward/Forward Compatibility with Older Software Versions
102
Motor Board Replacement
103
Troubleshooting
104
Troubleshooting the System
104
Troubleshooting Product Not Cold
104
Decommissioning Procedure
107
Recovery Requirements and Guidelines
107
Information on Correct Working Procedures
108
Disposal
110

Cornelius VIPER (E) 2 FLAVOR Service Manual (75 pages)

Brand: Cornelius | Category: Dispenser | Size: 9 MB

Contact Information
2
Table of Contents
3
Safety Instructions

7
Introduction

9
- Manual Overview
  9
- Dispensed Product Conditions
  10
  - Overrun, as Applied to Carbonated Beverages
    10
    
    BRIX Affects Overrun
    10
    
    Carbonation Level in Liquid Product Affects Overrun
    10
    
    Freezing Affects Overrun
    10
    
    Low Dispensing Volume Affects Overrun
    10
    
    Overrun Definition
    10
    
    Overrun Is a Variable
    10
    
    Specific Product Ingredients Affect Overrun
    10
System Overview

11
- Introduction
  11
- Theory of Operation
  11
  - CO2 System
    18
  - Water System
    23
  - Syrup System
    23
- Control Panel
  23
  - Introduction
    23
    
    Control Panel Display
    23
    
    Control Panel Buttons
    24
- Control Panel Menu Descriptions
  25
  - System Menus
    25
  - Main Menu
    26
    
    Error Status Menu
    27
    
    Unit Data Menu
    27
    
    Error Log Menu
    29
  - Setup Menu
    30
    
    Clock Setup Menu
    30
    
    Setting Daylight Savings Time
    31
    
    Setting the Clock
    31
    
    Events Setup Menu
    33
    
    Setting Events
    33
    
    Setting the Sleep and Wake up Times
    33
    
    Setting Defrost Lockout
    34
    
    Options Setup Menu
    35
    
    Viscosity Setup Menu
    35
    
    Setting the Date Format
    36
    
    Setting the POS Lighting
    36
    
    Setting the Temperature Format
    36
    
    Setting the Time Format
    36
    
    Setting the Type of Syrup
    36
  - Maintenance Menu
    36
    
    Barrel Maintenance Menu
    37
    
    Purging a Barrel
    37
    
    Filling a Barrel
    38
    
    Rinsing a Barrel
    38
    
    Run the Barrel Motor
    38
    
    Manual Diagnostic Menu
    39
    
    BRIX Setup Menu
    40
    
    Totals Menu
    40
    
    Motor Setup Menu
    43
    
    Calibrating a Motor
    44
    
    Security
    45
    
    System Menu
    45
    
    Pressure Sensors
    46
Operation

47
- Maintaining Product Quality
  47
  - Dispensed Product Throughput
    47
  - Programmed Defrost Scheduling
    47
    
    Sleep Mode Recommendations
    47
  - Viscosity Setting
    48
- Starting the Unit
  48
Preventative Maintenance

49
- Summary
  49
- Monthly Maintenance
  49
  - Cleaning Air Filter
    49
- Semi-Annual Maintenance
  50
  - Inspecting and Replacing Scraper Blades
    50
  - Cleaning the Syrup Connections
    51
  - Servicing Motorman Dispensing Valves
    51
  - Sanitizing the System
    53
    
    Emptying a Barrel
    53
    
    Flushing the System of Syrup
    53
    
    Sanitizing the Barrel
    54
    
    Flushing the System
    55
  - Cleaning the Water Filter
    56
Component Replacement

57
Troubleshooting

72
- Troubleshooting the System
  72
- Troubleshooting Product Not Cold
  72

Cornelius VIPER (E) 2 FLAVOR Installation Manual (44 pages)

Brand: Cornelius | Category: Dispenser | Size: 5 MB

Contact Information
2
Table of Contents
3
Safety Instructions

6
Introduction

9
- System Overview
  9
- Dispensed Product Conditions
  9
  - Overrun, as Applied to Carbonated Beverages
    9
    
    Overrun Definition
    9
    
    Overrun Is a Variable
    9
    
    Specific Product Ingredients Affect Overrun
    9
    
    BRIX Affects Overrun
    10
    
    Low Dispensing Volume Affects Overrun
    10
    
    Carbonation Level in Liquid Product Affects Overrun
    10
    
    Freezing Affects Overrun
    10
Installation

11
- Delivery, Inspection & Unpacking
  11
- Counter Location
  11
- Installing Leg
  11
- Counter Mounting
  11
- Countertop Template Installation Instructions
  12
- Backroom Requirements
  13
- Supply Connections
  13
  - Electrical Requirements
    14
    
    Line Voltage
    14
    
    Power
    14
    
    Electrical Connections
    15
  - Water Supply Requirements
    16
    
    Water Connections
    16
  - CO2 Requirements
    16
    
    CO2 Connections
    17
    
    Syrup Requirements
    17
    
    Syrup Connections
    17
    
    Testing Power
    17
- Installing the Drip Tray
  18
  - Viper Classic Models
    18
  - Viper Carbon Models
    18
- Installing the Graphics Sheet
  19
  - Viper Classic Models
    19
  - Viper Carbon Models
    19
- Installing the Flavor Card
  20
  - Viper Classic Models
    20
  - Viper Carbon Models
    20
- Cart Information and Mounting
  21
Control Panel Overview

22
- Setting up the Control Panel
  22
  - Setting the System Options
    23
    
    Setting the Clock
    23
    
    Setting Daylight Savings Time
    25
    
    Options Setup Menu
    26
    
    Setting the Temperature Format
    26
    
    Setting the Date Format
    26
    
    Setting the Time Format
    27
    
    Setting the POS Lighting
    27
    
    Setting the Type of Syrup
    27
    
    Events Setup Menu
    27
    
    Setting Defrost Lockout
    27
    
    Setting the Sleep and Wake up Times
    29
    
    Setting Viscosity
    29
Commissioning the Unit

31
- Unit Location
  31
  - Pressurizing the CO2 System
    31
  - Pressurizing the Water System
    32
  - Pressurizing the Syrup System
    32
  - Setting BRIX
    33
    
    Testing BRIX Level
    33
    
    Adjusting BRIX Level
    36
  - Filling the Barrels
    38
  - Calibrating a Motor
    38
  - Security Menu
    40
    
    Troubleshooting
    41
    
    Specifications
    42
- Noise Level
  42

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