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Xerox Phaser 6125 Service Manual

Color laser printer
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Service Manual
701P47834
Phaser
6125/6130
®
Color Laser Printer

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Summary of Contents for Xerox Phaser 6125

  • Page 1 Service Manual 701P47834 Phaser 6125/6130 ® Color Laser Printer...
  • Page 3 Service Manual 701P47834 ® Phaser 6125/6130 Color Laser Printer Warning The following servicing instructions are for use by qualified service personnel only. To avoid personal injury, do not perform any servicing other than that contained in the operating instructions, unless you are qualified to do so.
  • Page 4 Xerox technical training materials and service manuals are intended for use by authorized Xerox service technicians and service partners only and are not for resale. These materials may not be distributed, copied, or otherwise reproduced without prior written consent from Xerox Corporation.

  • Page 5: Service Terms

    A personal injury hazard exists that may not be apparent. For example, a panel may cover the hazardous area. Danger: A personal injury hazard exists in the area where you see the sign. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 6: Symbols Marked On The Product

    It may take 30 minutes for the fuser to cool down. Do not touch the item. Do not expose the item to sunlight. Do not expose the item to light. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 7: Power Safety Precautions

    Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 8: Electrostatic Discharge (Esd) Precautions

    Handle ICs and Erasable Programmable Read-Only Memories (EPROM’s) carefully to avoid bending pins. Pay attention to the direction of parts when mounting or inserting them on Printed Circuit Boards (PCB’s). Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 9: Service Safety Summary

    Class 1 Laser Product The Phaser 6125/6130 Color Laser PrinterPhaser 6125/6130 Color Laser Printer is certified to comply with Laser Product Performance Standards set by the U.S. Department of Health and Human Services as a Class 1 Laser Product.
  • Page 10 This printer uses heat to fuse the toner image to paper. The Fuser is VERY HOT. Turn the printer power Off and wait at least 5 minutes for the Fuser to cool before you attempt to service the Fuser or adjacent components. viii Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 11: Regulatory Specifications

    Consult the dealer or an experienced radio/television technician for help. Any changes or modifications not expressly approved by Xerox could void the user's authority to operate the equipment. To ensure compliance with Part 15 of the FCC rules, use shielded interface cables.
  • Page 12 European Union The CE mark applied to this product symbolizes Xerox’s declaration of conformity with the following applicable Directives of the European Union as of the dates indicated: January 1, 1995: Low Voltage Directive 73/23/EEC as amended by 93/68/EEC January 1, 1996: Electromagnetic Compatibility Directive 89/336/EEC This product, if used properly in accordance with the user's instructions, is neither dangerous for the consumer nor for the environment.

  • Page 13: Manual Organization

    Manual Organization The Phaser 6125/6130 Color Laser Printer Service Manual is the primary document used for repairing, maintaining, and troubleshooting the printer. Use this manual as your primary resource for understanding the operational characteristics of the printer and all available options. This manual describes specifications, theory, and the diagnosis and repair of problems occurring in the print engine and attached options.
  • Page 14 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 15: Table Of Contents

    Contents Contents Service Terms ................iii Symbols Marked on the Product .
  • Page 16 Phaser 6125/6130 Operational Overview ........
  • Page 17 Non-Xerox Toner, Invalid Yellow/Magenta/Cyan/Black ........
  • Page 18 Contents 4 General Troubleshooting Introduction ................. 4-2 System Startup .
  • Page 19 Contents Test Prints ................. . 5-8 No Image IOT .
  • Page 20 Contents 7 Cleaning and Maintenance Service Maintenance Procedure..............7-2 Recommended Tools.
  • Page 21 Xerox Supplies and Accessories ........
  • Page 22 Contents Reference Phaser 6130 Menu Map............... . A-2 Firmware Update .

  • Page 23: General Information

    General Information In this chapter... Printer Introduction and Overview Printer Configurations Parts of the Printer Printer Options Maintenance Items Consumables Printer Specifications Controller Functions Chapter...

  • Page 24: Printer Introduction And Overview

    The printer options add memory and functionality. Memory upgrades for the Phaser 6130 are available from Xerox to increase the standard RAM from 128 up to the 1152 MB maximum. The Phaser 6125 does not accept additional memory. The Multi-Protocol Network Card expands the supported network protocols.

  • Page 25: Printer Configurations

    1 year onsite 1 year onsite a. The Phaser 6125/6130 has one memory slot supporting 256 MB/ 512 MB/ 1 GB DDR2 DIMMs, to a maximum of 1152 MB. Standard memories are soldered on board. The Phaser 6125 does not accept additional memory.

  • Page 26: Parts Of The Printer

    Parts of the Printer Front and Side Views s6130-179 Front Cover Control Panel Output Tray (and Top Cover) Output Tray Extender Front Cover Release Button Toner Access Door Paper Tray Manual Feed Slot Top Cover Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 27: Rear View

    General Information Rear View s6130-172 Ethernet Port USB Port Power Cord Connector Power Switch Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 28: Control Panel

    OK Button Move to the next level, confirm setting, and print report. Wake Up LED/Button LED comes On when the printer is in Power Saver Mode. Press this button to exit Power Saver Mode. Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 29 Buttons Pressed at Power On Service Diagnostics Up + Down arrow buttons Reset Password to 0000 Menu (used when the Control Panel menus are locked) Boot Download for Controller Up + Down + Menu buttons Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 30: Printer Options

    Additional Memory (256 MB/ 512 MB) Multi-Protocol Network Card Additional Memory The Phaser 6125/6130 printer features one slot that accepts 256, 512, or 1024 MB of DDR2 DIMMs. Memory modules must meet the following characteristics: 200 Pin DDR2 SO-DIMM (8 chip type) Unbuffered, Non-parity The printer Configuration page lists the amount of RAM installed in the printer.

  • Page 31: Maintenance Items

    24 lb. paper. Print life figures are not guaranteed and varies depending on usage habits. Imaging Unit print life is based on 3-page jobs using letter- size paper. Imaging Unit Separator Roller Paper Tray s6130-176 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 32: Consumables

    When toner empty is detected, Life End status is sent to indicate the toner cartridge is empty. Life ratings are based on A-size sheets at 5% coverage. Toner Cartridge Print Life Color (CMY) Black Up to 1,900 prints Up to 2,500 prints s6130-177 1-10 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 33: Printer Specifications

    Less than 30 seconds from Power On Operating System Windows 2000/ 2003 Server/ XP Pro/ XP/ Vista Macintosh OS 10.2 or higher Linux Redhat, SuSe, and TurboLinux 10 Desktop * Assumes a 30 day month of printing. Phaser 6125/6130 Color Laser Printer Service Manual 1-11...

  • Page 34: Memory Specifications

    85 Amp (100 V) Leakage Current Power Current 110 V M/C < 3.5 (UL) mA 120 V < 3.5 (UL) mA 220-240 V < 3.5 mA (IEC) Sleep Mode < 45 W NERGY 1-12 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 35: Print Speed

    15 to 85% RH Standby 5 to 85% RH Altitude Operating 0 to 3,100 meters (10,171 feet) Acoustic Noise LWA(B) Sound Power Level (B) Sound Pressure (dBA) Printing 6.16 51.6 Standby 25.7 Phaser 6125/6130 Color Laser Printer Service Manual 1-13...

  • Page 36: Operating Mode

    LED: Power Saver LED is turned On. Note: When the printer receives a print job or the Wake Up button is pressed, the printer exits the Power Saver mode and enters the Ready mode. 1-14 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 37: First Print Output Time (Fpot)

    Mode Tray FPOT (sec.) Color Tray As fast as 17.0 sec. Manual Feed As fast as 17.0 sec. Mono Tray As fast as 14.0 sec. Manual Feed As fast as 14.0 sec. Phaser 6125/6130 Color Laser Printer Service Manual 1-15...

  • Page 38: Image Specifications

    234 mm ± 0.8 mm Vertical Simplex 190 mm ± 0.5 mm Vertical Duplex 190 mm ± 0.8 mm Registration Leading Edge 10.0 mm ± 2.0 mm Side Edge 8.5 mm ± 2.5 mm 1-16 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 39: Physical Dimensions And Clearances

    60.5 cm 51.8 cm (23.8 in.) (20.4 in.) 20 cm (7.9 in.) 58.9 cm (23.2 in.) 10 cm (3.9 in.) 10 cm (3.9 in.) 25 cm (9.8 in.) 60 cm (23.6 in.) s6130-178 Phaser 6125/6130 Color Laser Printer Service Manual 1-17...

  • Page 40: Mounting Surface Specifications

    Color-to-Color mis-registration, primarily in the horizontal (laser scan) direction. A smear or line of toner approximately 40 mm from the trailing edge of the print. 1-18 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 41: Media And Tray Specifications

    General Information Media and Tray Specifications The following tables list the recommended Xerox paper for the printer. Supported Paper Size Manual Tray Paper Type Dimension Feed Letter 8.5 x 11 in. Legal 8.5 x 14 in. US Folio 8.5 x 13 in.

  • Page 42: Controller Functions

    RAM Disk RAM Disk functions when memory is expanded, enabling Collation, Secure Print, Proof Print, Form Overlay, and Font Download. 256 MB is needed to enable RAM Disk and all related functions. 1-20 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 43 Off. This function is not available for MAC OS 10.2 and Linux operating systems. Form Overlay The function for writing PCL6 forms are downloaded into RAM Disk. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 44: Non-Genuine Mode

    This mode can be changed so the printer will not stop at the end of the Toner Cartridge rated life; however, the printer will display an end of life message on the Control Panel. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 45: Toner Remaining Amount

    Via Network (port 9100) Image Processor Board Available Available Multi Protocol Network Card Available Available Available Available MCU Board a. MCU Board cannot be updated when ROM starts to be used for MCU Board. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 46: Diagnostics

    Service Mode in the Control Panel. Information Pages Demo Page Demo Page provides sample of print for the Phaser 6125/6130 Color Laser Printer. The Demo Page is printed in color from selected paper tray. Configuration Page Note The Configuration pages shown are for the 6130 model.
  • Page 47 User can print the PCL Fonts List default in color on A size paper from default tray. The PCL Font List contains: No., Fonts, Escape Sequence, Font ID, Sample PCL Macro List User can print the PCL Macro List default on A paper size from default tray. Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 48 Job sent data and time Input Interface (USB, LPD,...etc.) Document Name (File Name) Output Color User Name/Host Name Number of Printed Pages (Color/Mono) Number of Printed Impressions (Color/Mono) Paper Size Result (successful, error,...etc.) Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 49 Print Meter (Print Volume Report) User can print the Print Meter page default on A paper size from default tray. The Print Meter page contains: Date of Initialization, Job Accounting User Name, Pages, Sheets, Date/ Time Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 50 General Information Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 51: Theory Of Operation

    Theory of Operation In this chapter... Phaser 6125/6130 Operational Overview Printing Process Paper Path of the Printer Major Assemblies and Functions Printer Modes Printer Control Drive Transmission Chapter...

  • Page 52: Phaser 6125/6130 Operational Overview

    Theory of Operation Phaser 6125/6130 Operational Overview The Phaser 6125/6130 Color Laser Printer is a full-color laser printer that uses Raster Output Scanner (ROS) lasers with an electrophotographic four- color CMYK process. The tandem system consists of four color drums (C, M, Y, and K) which creates the toner image.

  • Page 53: Printing Process

    Fusing – The Fuser applies toner on to paper using heat and pressure. Imaging Unit : Laser Beam [(1) Charge] : Paper Transfer [(3) Development] [(4) Transfer] Laser Unit [(5) Cleaning] Fuser [(2) Exposure] [(6) Fusing] Transfer Belt [(4) Transfer] [(7) Cleaning] s6130-002 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 54: Charging

    Drum inside is composed of conductor. The Cleaning Roller is a sponge that contacts the BCR to catch the toner. Photoreceptor Conductor Cleaning Roller Drum HVPS s6180-135 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 55: Exposure

    : Laser beams (M) : Laser beams (Y) Mirror Mirror Mirror Drum (K) Lens Mirror Polygon Mirror Drum (C) Lens Mirror Drum (M) Mirror Lens Lens Drum (Y) Mirror Lens Mirror Mirror s6xxx-003 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 56 Negative Electric Charge Positive Electric Charge Photoreceptor Conductor Laser Beams Drum Surface Drum Laser Beam Electrostatic Latent Image Concept of Drum Electrostatic Potential on Laser Beam Latent Image Drum Surface Laser Beam Photoreceptor Conductor s6180-137 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 57: Development

    Trimmer Bar as the carrier magnetic substance is attracted to the Magnetic Roller. : Negative Electric Charge : Positive Electric Charge Toner Cartridge : Toner Agitator : Carrier Paddle Trimmer Rod Drum Auger Magnet Roller HVPS Auger s6xxx-004 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 58 Electric Potential Drum Surface on Drum Developing Bias Toner Image s6180-446 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 59: Transfer (Drum

    Drum surface is drawn by the positive charge on the belt, it is transferred from the Drum to the paper. The Transfer Unit feeds the paper toward the direction of the Fuser. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 60: Cleaning (Imaging Unit)

    Erase Lamp (LED) to prepare the drum for the next Exposure cycle. : Positive Electric Charge : Negative Electric Charge : Toner Erase Lamp (LED Assembly) Blade Conductor Photoreceptor Drum Cleaning Roll s6xxx-005 2-10 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 61: Excess Toner Collection

    Auger (1) to the AUGER CLNG SIDE, which then carries the toner (2) to the collection box (3) in the toner cartridge. Auger Cleaning Side Collection Box Toner Cartridge Auger Cleaner Blade s6130-006 Phaser 6125/6130 Color Laser Printer Service Manual 2-11...

  • Page 62: Fusing

    Toner is fused onto the paper by the combination of heat and pressure. Warm-Up Stand By Printing Main Heater Lamp On/Off Nip Spring Nip Head Paper Felt Belt Belt Frame Fixed Toner Heat Roller Heater Lamp Sheet Unfixed Toner s6130-007 2-12 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 63: Paper Path Of The Printer

    Motor Drive/ Solenoid/Feed Roller Leading Edge Registration Assembly Registration (Except SSI) Motor Drive/Clutch/ Registration Roller Transfer Belt Motor Drive/Belt Fuser Motor Drive/Heat Roller/ Pressure Belt Exit Roller in the Fuser Top Cover s6130-008 Phaser 6125/6130 Color Laser Printer Service Manual 2-13...

  • Page 64: Paper Path Components

    Exit Sensor : Paper Sensors Heat Roller Pressure Belt Belt Rubber Registration Roller Metal Registration Roller Manual Feed No Paper Sensor Registration Sensor Separator Roller Feed Roller Tray No Paper Sensor s6130-009 2-14 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 65: Major Assemblies And Functions

    The Side Guides move at a right angle to the paper transfer direction to align the paper width. Separator Roller The Separator Roller and Feed Roller pinch the paper to prevent multiple sheets of paper from feeding. Phaser 6125/6130 Color Laser Printer Service Manual 2-15...
  • Page 66 The Separator Roller is pushed toward the Feed Roller by spring pressure, and controlled by the Friction Clutch with which it is coupled. Feed Roller Separator Roller Friction Clutch Separator Roller s6130-011 2-16 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 67: Paper Feeder

    Tray No Paper Sensor Paper Bottom Plate No Paper Actuator No Paper Actuator (No Paper Position) s6130-013 Feed Solenoid The Feed Solenoid transmits drive energy from the Main Drive Assembly to the Feed Roller. Phaser 6125/6130 Color Laser Printer Service Manual 2-17...
  • Page 68 Theory of Operation Feed Roller When the Feed Solenoid operates, it allows the Feed Roller to rotate and feed the paper. Main Drive Feed Roller Drive Feed Roller Feed Solenoid s6130-014 2-18 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 69: Manual Feed & Registration

    Registration Chute. When paper is fed from the Manual Feed Slot, the Registration Sensor measures the paper length. The On time of the Registration Sensor is converted into the paper length. Note On: The paper activates the Actuator. Phaser 6125/6130 Color Laser Printer Service Manual 2-19...
  • Page 70 Rear View Front Registration Registration Roller Actuator Output Actuator Registration Output Spring Registration Sensor Registration Input Actuator Registration Actuator Spring Metal Registration Roller Registration Sensor Registration Clutch Rubber Registration Roller s6130-016 2-20 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 71 The printer doesn’t have switches for detecting paper size, and the length of paper is detected only by the Registration Sensor when feeding paper. If printing data and paper size don’t match, an error is sent to the Image Processor board. Phaser 6125/6130 Color Laser Printer Service Manual 2-21...
  • Page 72 Sensor Registration Input Actuator Paper From Manual Sheet Feed Paper Detection: Trailing Edge Paper Registration Registration Roller Roller Actuator Actuator Paper Registration Registration Registration Registration Sensor Input Actuator Input Actuator Sensor s6130-018 2-22 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 73: Transfer Unit And Fuser

    The Belt feeds the paper toward the direction of the Fuser. ADC Sensor The ADC Sensor detects the toner patches on the Belt and converts them to voltage value. The voltage value is used to control the density of toner. Phaser 6125/6130 Color Laser Printer Service Manual 2-23...

  • Page 74: Laser Unit

    The Laser Unit is an exposure unit that generates laser beams to form an electrostatic latent image on the drum surface. The Laser Unit consists of the following components: Laser Diode (LD) Board, Scanner Assembly, Start of Scan (SOS) Board, Lenses, Mirrors, and Windows. 2-24 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 75 Lenses, Mirror, and Window. The Lenses correct aberration. Mirror The Mirror directs the laser beam and secures an optical path. Window The window prevents debris from entering the Laser Unit. Phaser 6125/6130 Color Laser Printer Service Manual 2-25...

  • Page 76: Toner Cartridge & Dispenser

    The CRUM Connector reads and writes the CRUM data. Printer specific information is stored in the CRUM. Dispenser Motor (C/M/Y/K) The Dispenser Motor provides the drive for the Agitator and Auger in the Toner Cartridge, and supplies toner to the Developer. 2-26 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 77: Imaging Unit

    Each drum is given a latent image to which toner is applied by the Developer. The resulting toner image is transferred to the paper. CRUM Information specific to the Developer/Imaging unit is stored in the CRUM. Phaser 6125/6130 Color Laser Printer Service Manual 2-27...

  • Page 78: Drive Assembly

    Sub Drive Assembly Supplies drive to the Fuser and Developers (C, M, Y, K). Feed Drive Assembly The Feed Drive Assy transmits the driving force from the Sub Drive Assembly to relevant parts. 2-28 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 79 Full Color Mode Black And White Mode Color Mode Color Mode Switching Sensor Cam C Cam C Switching Sensor Gear C Gear C Color Mode Color Mode Switching Solenoid Switching Solenoid s6130-025 Phaser 6125/6130 Color Laser Printer Service Manual 2-29...

  • Page 80: Electrical

    Fuser Heater; the LVPS also generates and supplies stable low-voltage DC power used for the logic circuits. The LVPS contains a control circuit for the Fuser heater, in addition to the power circuit. 2-30 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 81 Electrically Erasable Programmable Read-Only Memory (EEPROM) Board The EEPROM Board stores the printer unique information. Control Panel The Control Panel displays the printer status and operates the printer. Ready C M Y s6130-068 Phaser 6125/6130 Color Laser Printer Service Manual 2-31...
  • Page 82 The Humidity/Temperature Sensor reads the humidity and temperature within the printer. Interlock Switch The Interlock Switch is a switch that interrupts the supply of +24 VDC power to the HVPS or Motor upon the opening of the Front Cover. 2-32 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 83 Laser Unit (Laser Beams) Laser Unit Imaging Unit Electrostatic Latent On Drum (Invisible Image) Imaging Unit Toner Image On Drum Toner Image On Paper Transfer Belt Fuser Print Image On Paper s6130-069 Phaser 6125/6130 Color Laser Printer Service Manual 2-33...

  • Page 84: Printer Modes

    Therefore, the laser beam light quantity is monitored and controlled by the laser diodes. The Laser Unit has four laser diodes for Yellow, Magenta, Cyan, and Black respectively and the beam intensity is automatically adjusted for each color. 2-34 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 85: Process Control

    The toner dispense quantity is calculated by the toner dispense time. This calculation is made for each color. Phaser 6125/6130 Color Laser Printer Service Manual 2-35...

  • Page 86: Color Registration Control

    The patches for color registration control are generated on the Belt. These patches are composed of 10 mm lines of K, C, K, M, K, and Y in this order by the amount of four dispense counts, led by a black trigger. 2-36 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 87: Fuser Control

    The Fuser Non-Contact Sensor at the center of the Heat Roller loses its accuracy when the temperature of the sensor itself is below -5° C. Therefore, the sensor is warmed up when the temperature is below -5° C. Phaser 6125/6130 Color Laser Printer Service Manual 2-37...

  • Page 88: Drive Transmission

    Imaging Unit Gear 2 [ Drum (C) ] [ Drum (Y) ] HSG Xerographics (C) HSG Xerographics (Y) [ Drum (K) ] [ Drum (M) ] HSG Xerographics (K) HSG Xerographics (M) Imaging Unit s6130-027 2-38 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 89 Rubber Registration Gear Gear P5 Metal Registration Gear [ Metal Registration Roller ] Registration Feeder Chute Registration Clutch Feed Gear Front [ Registration Roller ] [ Feed Roller ] Feed Solenoid s6130-028 Phaser 6125/6130 Color Laser Printer Service Manual 2-39...

  • Page 90: Sub Drive Assemblies

    Gear D3 In Magnet Gear (K) Gear C Switching Solenoid Cam C [ Magnet Roller (K) ] Gear D3 Out Flange D3 Hsg Assy Deve (K) Imaging Unit Imaging Unit Drive s6130-029 2-40 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 91 Gear D4 Gear D3 Out Gear P2 Cam C Flange D3 Flange D3 Main Drive Cam C Print Cartridge Drive Gear P3 Gear C Gear P4 Color Mode Gear P4-2 Switching Solenoid s6130-143 Phaser 6125/6130 Color Laser Printer Service Manual 2-41...
  • Page 92 [ Magnet Roll (K) ] [ Magnet Roll (C) ] [ Magnet Roll (M) ] [ Magnet Roll (Y) ] Developer Developer Developer Developer Housing (M) Housing (Y) Housing (K) Housing (K) Imaging Unit s6130-034 2-42 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 93 [ Magnet Roller (M) ] Developer (M) Magnet Gear (Y) Gear D5 [ Magnet Roller (Y) ] Imaging Unit Drive Developer (Y) Gear D2 Front Gear D3 In Gear D4 Gear D3 Out s6130-035 Phaser 6125/6130 Color Laser Printer Service Manual 2-43...
  • Page 94 [ Side Cleaning Auger ] [ Developer Paddle ] Auger Gear [ Auger Front ] Auger Gear [ Auger Rear ] Xerographics Housing (Y, M, C, K) Developer Housing (Y, M, C, K) Imaging Unit s6130-030 2-44 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 95 Magnet Gear [ Magnet Roller ] Imaging Unit Gear 2 [ Drum ] Imaging Unit Gear 1 Imaging Unit Gear 2 [ Drum ] Sub Drive Front Imaging Unit Main Drive s6130-031 Phaser 6125/6130 Color Laser Printer Service Manual 2-45...
  • Page 96 Auger Idler Gear (K) Auger Gear (K) Toner Cartridge (C) [ Auger (K) ] Dispenser Motor (C) Toner Cartridge (M) Dispenser Motor (M) Toner Cartridge (Y) Dispenser Motor (Y) Right Left s6130-033 2-46 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 97 Fuser Drive [ Name Of Moving Parts ] Sub Drive Heat Roller Idler Gear Heat Roller Gear Exit Idler Gear Exit Gear [ Heat Roller ] [ Exit Roller ] Fuser s6130-036 Phaser 6125/6130 Color Laser Printer Service Manual 2-47...
  • Page 98 [ Name Of Moving Parts ] : Indicates The Engagement Of Gears Exit Gear [ Exit Roller ] Fuser Exit Idler Gear Heat Roller Gear [ Heat Roller ] Heat Roller Idler Gear Sub Drive Front s6130-037 2-48 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 99: Error Messages And Codes

    Error Messages and Codes In this chapter... Introduction Servicing Instructions Messages, Chain Link Codes, and Procedures Image Processor Board Errors Toner Cartridge Errors Jam Errors MPC Errors Transfer Unit Errors Paper Setting Errors Fuser Errors Motor Errors Imaging Unit Errors Cover Open Errors MCU Errors Laser Unit Errors...

  • Page 100: Introduction

    Fault type is defined by the Link code. Examples of Error message and Chain Link code: System Fail History Chain Link: 018-310 Paper Jam History Paper Jam Type: IOT Remain Registration Jam Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 101 System Fail History System Fail History contains: Item Number, Total Print Count, and Chain-Link code. Paper Jam History Paper Jam History contains: Item No., Total Print Count, and Paper Jam Type information. s6130-181 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 102: Servicing Instructions

    2. Use the FRU Disassembly procedures to replace the part. Step 5: Final Checkout 1. Test the printer to be sure you have corrected the initial problem and there are no additional problems present. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 103: Messages, Chain Link Codes, And Procedures

    Non-Volatile Memory. Used instead of NVRAM. NV RAM Non-Volatile Random Access Memory Printer Control Language Page Description Language Imaging Unit Random Access Memory Registration Read Only Memory Manual Feed Slot (Single Sheet Input) TRAN Transfer Unit Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 104: Error Message And Chain Link Code Summary

    3-22 Press Ok Button Exceeds the memory capacity. Scroll Error 016-718 Press Ok Button 016-720 PDL Error <PDL Error> page 3-23 Press Ok Button PDL error occurs. Scroll Error 016-720 Press Ok Button Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 105 The error is detected by On Board Scroll VxWORKS. Error 018-320 Restart Printer 024-362 PAGEC Time Error <PAGEC Timeout Error> page 3-25 Restart Printer The PAGEC timeout error is detected. Scroll Error 024-362 Restart Printer Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 106 The failure is detected by NVRAM 1 W/R check during initialization. Scroll Error 116-323 Restart Printer 116-324 Controller Error <ESS Illegal Exception> page 3-24 Restart Printer CPU illegal exception is detected. Scroll Error 116-324 Restart Printer Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 107 Network Internal Loopback check. Error 116-352 Restart Printer 116-355 Network Error <On Board Network Fatal Error> page 3-24 Restart Printer The fatal error is detected by on board Network check. Scroll Error 116-355 Restart Printer Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 108 <IOT M CRU Life Over> page 3-27 Magenta Cartridge has reached Replace end-of-life. Magenta Cartridge %s Replace Cyan <IOT C CRU Life Over> page 3-27 Cyan Cartridge has reached end- Replace of-life. Cyan Cartridge 3-10 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 109 <IOT SSI Misfeed JAM> page 3-37 Manual Feed Slot Regi Sensor is not turned ON within the specified time after Scroll feeding a sheet from the Manual Check Manual Feed Feed Slot. Open Front Cover Phaser 6125/6130 Color Laser Printer Service Manual 3-11...
  • Page 110 The paper remains at Regi Sensor. MPC Errors 016-738 MPC Error <DOWNLOAD INITIAL ERROR> page 3-50 Press Ok Button Failed to start MPC download mode at MPC download. Scroll Error 016-738 Press Ok Button 3-12 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 111 Restart Printer 018-315 MPC Error <MPC Ethernet BIST parity/RAM page 3-50 Restart Printer R/W Error> The error is detected by MPC Scroll Ethernet BIST parity RAM R/W Error 018-315 check. Restart Printer Phaser 6125/6130 Color Laser Printer Service Manual 3-13...
  • Page 112 Contamination of the ADC Sensor is detected. Insert <IOT PHD Detached> page 3-53 Imaging Unit Imaging Unit detached is detected. Low Density <IOT Y Toner Low Density> page 3-54 Yellow Cartridge Detects low density of yellow. 3-14 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 113 <No suitable paper> page 3-60 XX (Paper size) Paper empty is detected in Tray. Scroll Load Tray YY (paper type) Tray Empty <No paper in Ready> page 3-60 The paper empty is detected. Phaser 6125/6130 Color Laser Printer Service Manual 3-15...
  • Page 114 14: Relay Other/ 15: Fuser Machine Code ERR/ 16: Fuser Ready Time over ERR3 Fuser Life <IOT Fuser Life Pre Warning> page 3-63 Replace Soon Fuser is going to reach replacement time. 3-16 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 115 Front Cover Open <IOT Cover Front Open> page 3-72 Close Front Cover Front cover is open. Side Door Open <IOT Side Cover Open> page 3-73 Close Side Door Side cover is open. Phaser 6125/6130 Color Laser Printer Service Manual 3-17...
  • Page 116 1000 to 17FF: MCU PWBA/ 3000 to 30FF: Transfer Belt/ 3100 to 31FF: Yellow Toner Cartridge/ 3200 to 32FF: Magenta Toner Cartridge/ 3300 to 33FF: Cyan Toner Cartridge/ 3400 to 34FF: Black Toner Cartridge 3-18 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 117 Send FW Data 042-372 K Mode Sol Error <IOT K Mode Solenoid Error> page 3-80 Restart Printer K Mode Solenoid (Color Mode Switching Solenoid) error is Scroll detected. Error 042-372 Restart Printer Phaser 6125/6130 Color Laser Printer Service Manual 3-19...
  • Page 118 “Down Restart Printer arrow”, “Upper arrow”, and “OK”. Scroll 092-661 Code: XX 092-661 01: Humidity Sensor Error/ Code: XX 10: Temperature Sensor Error/ 11: Humidity and Temperature Sensor Error 3-20 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 119: Image Processor Board Errors

    Are the PC and the printer correctly connected by USB or LAN? Disconnect and reconnect the USB or Go to step 4. Complete network cable. Does the error still occur when the power is turned OFF and ON? Phaser 6125/6130 Color Laser Printer Service Manual 3-21...

  • Page 120: Out Of Memory

    2. Print a small size file (like a Windows test print). 3. Does the error still occur? Reseat the memory card. Does the Go to step 3. Complete. error still occur? 3-22 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 121: Pdl Error

    1. Print a small print job (like a Windows test print). 2. Does the error still occur? Reseat plugs and jacks on the Image Replace the Complete. Processor Board. Image Does the error still occur? Processor Board (page 8-60). Phaser 6125/6130 Color Laser Printer Service Manual 3-23...

  • Page 122: Network/Fontrom/Macaddress/Ram/Controller/Nvram/Asic Error

    If the problem persists, follow the procedure below. Troubleshooting Reference Table Applicable Parts Wiring and Plug/Jack Map References Image Processor Board, PL8.1.9 “Map 3 - LVPS, Drive Motors, I/P Board, AC Power” on page 10-10 “Controller” on page 10-31 3-24 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 123: Pagec Time Error

    Check the Image Processor Board Replace the Complete. installation Image Reseat plugs and jacks on the Image Processor Board Processor Board. (page 8-60). Does the error still occur when turning off and on the power? Phaser 6125/6130 Color Laser Printer Service Manual 3-25...

  • Page 124: Ram Error

    Check the Memory Card for correct Go to step 3. Complete. installation. Is the Memory Card correctly installed? Replace the Memory Card. Replace the Complete. Does the error still occur? Image Processor Board (page 8-60). 3-26 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 125: Toner Cartridge Errors

    Insert Yellow/Cyan/Magenta/Black Cartridge The printer does not detect the Toner Cartridge. Non-Xerox Toner, Invalid Yellow/Magenta/Cyan/Black The Toner Cartridge CRUM ID error indicates that a non-Xerox Toner Cartridge is installed. Replace Yellow/Magenta/Cyan/Black The Toner Cartridge (Yellow/Magenta,/Cyan/Black) has reached its end of life.

  • Page 126: Waste Full, Yellow/Magenta/Cyan/Black Cartridge

    “Developer” on page 10-27 Troubleshooting Procedure Table Step Actions and Questions Replace the TONER CARTRIDGE. Replace the Complete. Does the error still occur when turning MCU Board. of and on the power? (page 8-59) 3-28 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 127: Jam Errors

    Does the error still occur when printing? Check the Front Cover for latching Go to step 4. Complete Open and close the Front Cover, and then latch correctly. Does the error still occur when printing? Phaser 6125/6130 Color Laser Printer Service Manual 3-29...
  • Page 128 (page 4-34): Service Mode > (CASSETTE Engine Diag > Motor Test > Tray Feed ASSY 250). Solenoid (Auto). During this check, defeat the Front Cover interlock switch. Does the Feed Solenoid operate properly? 3-30 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 129 Check the connections between the Go to step 19. Reconnect the MCU Board and Feed Solenoid. connector(s) P/ Are P/J23 and P/J231 connected J23 and/or P/ correctly? J231 correctly. Phaser 6125/6130 Color Laser Printer Service Manual 3-31...
  • Page 130 MCU Board Feeder Assy. Check the voltage across J23-5 <=> (page 8-59). (page 8-25). ground on the MCU Board. Does the voltage change, when the actuator (Regi In Actuator) is operated? 3-32 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 131 Check the Drive Clutch Assembly for Replace the Replace the resistance MCU Board Drive Clutch Disconnect P/J262 of the Drive Clutch (page 8-59). Assembly Kit Assembly. (page 8-21). Is the resistance across J262-1 and J262-2 approximately 280-ohm? Phaser 6125/6130 Color Laser Printer Service Manual 3-33...

  • Page 132: Jam At Front Cover

    Perform the Regi Clutch test Go to step 5. Go to step 6. (page 4-33): Service Mode > Engine Diag > Motor Test > Regi Clutch. Does the Regi Clutch operate properly? 3-34 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 133 Check the power to the Regi Sensor Go to step 12. Replace the Disconnect J23 from the MCU Board. MCU Board Is the voltage across P23-3 <=> (page 8-59). ground on the MCU Board, about +3.3 VDC? Phaser 6125/6130 Color Laser Printer Service Manual 3-35...
  • Page 134 MCU Board Sensor (Photo Check the voltage across P23-5 <=> (page 8-59). Sensor). ground on the MCU Board. Does the voltage change, when the actuator of the Regi Sensor (Photo Sensor) is operated? 3-36 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 135: Jam At Manual Feed Slot

    Does the error still occur when Go to step 6. Complete printing? Insert a fresh sheet of paper in the Go to step 6. Complete Manual Feed Slot. Does the error still occur when printing? Phaser 6125/6130 Color Laser Printer Service Manual 3-37...
  • Page 136 Perform the Manual Feed Sensor test: Service Mode > Engine Diag > Sensor Test > Manual Feed Sensor Does the number on the screen increase by one, when the actuator (Actuator SSI) is operated? 3-38 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 137 Go to step 20. Replace the No Paper Sensor (Photo Sensor) MCU Board Disconnect J23 from the MCU Board. (page 8-59). Is the voltage across P23-6pin <=> ground on the MCU Board, about +3.3 VDC? Phaser 6125/6130 Color Laser Printer Service Manual 3-39...
  • Page 138 Go to step 27. Replace the for continuity HARN ASSY Disconnect J26 from the MCU Board. KSNR REGCL. Disconnect P262 from the Drive Clutch Assy (Regi Clutch). Is each cable of J26 <=> P262 continuous? 3-40 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 139 Check the Drive Clutch Assy for Replace the Replace the resistance MCU Board Drive Clutch Kit. Disconnect P/J262 of the Drive Clutch (page 8-59). (page 8-21) Assy. Is the resistance across J262-1 and J262-2 approximately 280-ohm? Phaser 6125/6130 Color Laser Printer Service Manual 3-41...

  • Page 140: Jam At Front Cover

    P/ Sensor (Photo Sensor). J23 and/or P/ Are P/J23 and P/J233 connected J233 correctly, correctly? then go to step Does the error still occur when Go to step 6. Complete printing? 3-42 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 141 Sensor for operation MCU Board Feeder Check the voltage across J23-8pin <=> (page 8-59). Assembly ground on the MCU Board. (page 8-25). Does the voltage change when the SSI Actuator is operated? Phaser 6125/6130 Color Laser Printer Service Manual 3-43...

  • Page 142: Jam At Exit

    “Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser” on Fuser, PL6.1.1 page 10-8 MCU Board, PL8.2.13 “Map 4 - Toner Dispenser Motors, HVPS, MCU” on page 10-11 “Fuser” on page 10-29 3-44 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 143 Replace the Replace the MCU Board Fuser 1. Measure the voltage across ground (page 8-59). (page 8-9). <=> P/J17-3. 2. Does the voltage change when the Actuator of the Exit Sensor is activated? Phaser 6125/6130 Color Laser Printer Service Manual 3-45...

  • Page 144: Jam At Registration Roll

    “Map 4 - Toner Dispenser Motors, HVPS, Main Drive Assembly (PL7.1.2) MCU” on page 10-11 MCU Board (PL8.2.13) “Drive” on page 10-20 “Feeder, Manual Feed, & Registration” on page 10-19 “Fuser” on page 10-29 3-46 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 145 Actuators for shape and operation. In Actuator and/ Are the shape and operation of the or Regi Roll Regi In and Regi Roll Actuators Actuator. normal? If broken or deformed, replace the Feeder Assembly (page 8-25). Phaser 6125/6130 Color Laser Printer Service Manual 3-47...
  • Page 146 Feeder Assy Disconnect J23 from the MCU Board. (page 8-25) or Disconnect J232 from the Photo Left Side Sensor. Harness Assy Is each cable of J23 <=> J232 (page 8-26). continuous? 3-48 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 147 Disconnect J21 from the MCU Board. Assembly (page 8-59). Are the voltages across J21-2/J21-4 (page 8-52) <=> ground on the MCU Board, about +24 VDC when the Front Cover Interlock Switch is pushed? Phaser 6125/6130 Color Laser Printer Service Manual 3-49...

  • Page 148: Mpc Errors

    MPC. Go to step the MPC correctly installed? Does the error still occur? Go to step 3. Complete. Replace the Multi-Protocol Network Replace the Complete. Card (page 8-63). Image Processor Board (page 8-60). 3-50 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 149: Transfer Unit Errors

    OFF and ON? Check the Transfer Unit belt. Replace the Go to step 4. Open the Front Cover. Transfer Unit. Is there any damage on the belt (page 8-41.) surface? Phaser 6125/6130 Color Laser Printer Service Manual 3-51...

  • Page 150: Dtb Life Over/Transfer Life

    “Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser” on Transfer Unit, PL6.1.7 page 10-8 “Map 4 - Toner Dispenser Motors, HVPS, MCU” on page 10-11 “Xerographic” on page 10-24 3-52 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 151: Insert Imaging Unit

    Does the error still occur when the Go to step 3. Complete power is turned OFF and ON? Does the error still occur when the Replace the Complete power is turned OFF and ON? MCU Board (page 8-59). Phaser 6125/6130 Color Laser Printer Service Manual 3-53...

  • Page 152: Low Density Yellow/Magenta/Cyan/Black Cartridge

    Check the connectors between the Go to step 7. Reconnect MCU Board and Dispenser Motor connector(s) P/ Assembly. J18 and/or P/ Are P/J18 and P/J181 connected J181 securely, correctly? then go to step 3-54 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 153 Does the error still occur when the power is turned OFF and ON? Replace the Imaging Unit. Replace the Complete Does the error still occur when the Transfer Unit power is turned OFF and ON? (page 8-41). Phaser 6125/6130 Color Laser Printer Service Manual 3-55...

  • Page 154: Paper Setting Errors

    Go to step 3. Use paper that Does the paper size being used meet meets the the specification? specifications, then go to step Does the error still occur when Go to step 3. Complete printing? 3-56 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 155 Complete setting Check that the paper in use meets the print job requirements Does the error still occur after reloading the paper and changing the paper settings that the print job requires? Phaser 6125/6130 Color Laser Printer Service Manual 3-57...
  • Page 156 Replace the Replace the Check the voltage across J23-8pin <=> MCU Board Feeder Assy. ground on the MCU Board. (page 8-59). (page 8-25). Does the voltage change, when the SSI Actuator is operated? 3-58 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 157: Load Tray

    Does the error still occur when printing? Replace the MCU Board (page 8-59). Replace the Complete Does the error still occur when Image printing? Processor Board (page 8-60). Phaser 6125/6130 Color Laser Printer Service Manual 3-59...

  • Page 158: Load Tray/Tray Empty

    Go to step 5. Reconnect the Paper Sensor (Photo Sensor) for connector(s) P/ connection J23 and/or P/ Check the connections between the J234 correctly. MCU Board and Photo Sensor. Are P/J23 and P/J234 connected correctly? 3-60 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 159 (Photo Sensor) for operation MCU Board Photo Sensor. Check the voltage across J23-11pin (page 8-59). <=> ground on the MCU Board. Does the voltage change, when the Tray No Paper Sensor actuator is operated? Phaser 6125/6130 Color Laser Printer Service Manual 3-61...

  • Page 160: Fuser Errors

    Assy. Warning: Start the operation after the Fuser has cooled down. Disconnect J17 from the MCU Board. Is each cable of J17 <=> P171 continuous? NOTE: P171 is attached to the frame. 3-62 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 161: Replace Fuser / Fuser Life

    Replace the Go to step 2. Fuser Fuser Does the life counter value show the (page 8-9). near of the end? After replacing the Fuser, be sure to reset the life counter value. Phaser 6125/6130 Color Laser Printer Service Manual 3-63...

  • Page 162: Fuser Error

    Check after reseating the Fuser Go to step 3. Complete Reseat the Fuser. Warning: Start the operation after the Fuser has cooled down. Does the error still occur when the power is turned OFF and ON? 3-64 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 163 Check after replacing the LVPS Board Replace the Complete Replace the LVPS Board (page 8-55 MCU Board Does the error still occur when the (page 8-59). power is turned OFF and ON? Phaser 6125/6130 Color Laser Printer Service Manual 3-65...

  • Page 164: Motor Errors

    Are P/J501 and P/J14 connected J501 and P/J14 correctly? correctly, then go to step 5. Does the error still occur when the Go to step 7. Complete power is turned OFF and ON? 3-66 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 165: Motor Error

    Go to step 3. Reseat the installation. Imaging Unit Is the Imaging Unit seated correctly? and cycle the power. Go to step 2. Does the error still occur? Go to step 3. Complete. Phaser 6125/6130 Color Laser Printer Service Manual 3-67...
  • Page 166 Replace the Main Drive MCU Board 1. Disconnect P/J21 on the MCU Assembly (page 8-59). Board. (page 8-52). 2. Are there +24 V across ground <=> J21-2/J21-4 when the Interlock Switch is activated? 3-68 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 167: Sub Motor Error

    Check the Sub Drive Assembly for Go to step 8. Reseat the Main correct installation. Drive. Go to Is it correctly installed? step 7. Does the error still occur? Go to step 8. Complete. Phaser 6125/6130 Color Laser Printer Service Manual 3-69...
  • Page 168 Replace the Assembly. Drive Assembly MCU Board (page 8-53). (page 8-59). 1. Disconnect P/J22 from the MCU Board. 2. Are there +24 V across J22-2/J22-4 <=> ground when the Interlock Switch is activated? 3-70 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 169: Imaging Unit Errors

    OFF and ON? Replace the Imaging Unit (page 8-8). Replace the Complete Does the error still occur when the MCU Board. power is turned OFF and ON? (page 8-59) Phaser 6125/6130 Color Laser Printer Service Manual 3-71...

  • Page 170: Cover Open Errors

    Go to step 4. Replace the ground. LVPS Does the voltage measure +24 VDC? (page 8-55). Replace the Interlock Switch Harness Replace the Complete. (page 8-54). Does the error still MCU Board occur? (page 8-59). 3-72 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 171: Side Door Open

    2. Disconnect J291 from the Side Switch. Is each cable of J29 <=> J291 continuous? Does the error still occur when the Replace the Complete power is turned OFF and ON? MCU Board (page 8-59). Phaser 6125/6130 Color Laser Printer Service Manual 3-73...

  • Page 172: Mcu Errors

    Noise turned OFF and ON? (page 4-49). a. Some kind of foreign noise could be a possible cause. Go to “Electrical Noise” on page 4-49 to make sure. 3-74 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 173: Mcu Nvram Error

    Replace the Go to step 6. Is the “ADDR: 32**” displayed? Magenta Toner Cartridge. Check the failure parts Replace the Replace the Is the “ADDR: 33**” displayed? Cyan Toner Black Toner Cartridge. Cartridge. Phaser 6125/6130 Color Laser Printer Service Manual 3-75...

  • Page 174: Laser Unit Errors

    Cycle the power. Go to step 5. Complete. Does the error still occur? Replace the Laser Unit (page 8-31). Replace the Complete. Does the error still occur? MCU Board (page 8-59). 3-76 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 175: System Error

    Cycle the power. Go to step 3 Complete. Does the error still occur? Replace the Image Processor Board Replace the Complete. (page 8-60). MCU Board Does the error still occur? (page 8-59). Phaser 6125/6130 Color Laser Printer Service Manual 3-77...

  • Page 176: Other Errors

    Replace the Complete. to match the paper in the tray. Does Image the error still occur? Processor Board (page 8-60). Does the error still occur? Replace the Complete. Image Processor Board (page 8-60). 3-78 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 177: Download Mode

    Check the Image Processor Board Replace the Complete installation Image Reseat all connectors on the Image Processor Board Processor Board. (page 8-60). Does the error still occur when downloading the firmware? Phaser 6125/6130 Color Laser Printer Service Manual 3-79...

  • Page 178: K Mode Sol Error

    MCU Board Disconnect J24 from the MCU Board. (page 8-59). Is the voltage across P24-1pin <=> ground on the MCU Board, about +24 VDC when the Interlock Switch (HARN ASSY INTERLOCK) is pushed? 3-80 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 179 Sensor Test > K Mode Sensor. During this check, close the Front Cover. Does the voltage change, when a piece of paper is inserted into the gap of the K Mode Sensor? Phaser 6125/6130 Color Laser Printer Service Manual 3-81...

  • Page 180: Env Sensor Error

    1. Disconnect the connector of J20 (page 8-58). (page 8-59). from the MCU Board. 2. Measure the voltage across P20-4 <=> ground on the MCU Board Is the voltage about +5 VDC? 3-82 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 181: General Troubleshooting

    General Troubleshooting In this chapter... Introduction System Startup Power On Self Test (POST) Service Diagnostics Service Mode Menu Map Printer Components Service Mode Diagnostic Tests Control Panel Troubleshooting Inoperable Printer Troubleshooting AC Power Supply Troubleshooting DC Power Supply Troubleshooting +24 VDC Interlock Switch Abnormal Noise and Electrical Problems Chapter...

  • Page 182: Introduction

    The Control Panel LED turns Green and Red and Diagnosing... message is displayed. The Control Panel message changes to Ready Calibrating and then Xerox (TM) Toner Cartridge. The Control Panel LED turns Green and the Ready message is displayed. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 183: Power On Self Test (Post)

    116-316 Error is detected if extended RAM is different. 116-320 Error is detected if extended RAM is not supported. MAC+PHY Test 116-352 This test performs PHY internal loopback. ASIC 116-343 Performs register test. Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 184 PANEL This test checks input and output of the Control Panel buttons. 024-371 This test performs communication test with the Engine. This test also checks for Communication failure between the Engine and Controller. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 185: Service Diagnostics

    General Troubleshooting Service Diagnostics The Phaser 6125/6130 printer has built-in diagnostics that allow access to Sensors, Clutches, Solenoids, printer status, turning the motors On and Off, and some NVRAM access. Using these tests, service technicians should be able to diagnose the problems quickly and isolate which component or sub assembly part needs replacement.

  • Page 186: Service Mode Menu Map

    Print Counter B/W Print CopyCounter MtoB Total Print CopyCounter BtoM Color Backup Clear All NVM B/W Backup Total Backup Clear JobHistory Color Error Clear AuditronPV* B/W Error *Not used in this printer s6130-201 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 187 Prints four single color pages and a repeating defects page Resets counter when Transfer Unit is replaced Prints current parameters s6130-202 Note The 6125 includes a similar menu structure accessed from the Control Panel. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 188: Printer Components

    Black Mode Solenoid Registration Clutch Tray Feed Solenoid Yellow Toner Motor s6130-182 Sensors Exit Sensor Front Cover Interlock Switch Side Sensor K Mode Sensor Tray No Paper Sensor Registration Sensor Manual Sheet Feed Sensor s6130-183 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 189: Service Mode Diagnostic Tests

    Tests PHY Internal loopback test. Note: Run this test when error 116-352 Start occurs. Processing Check OK ASIC Test ASIC Test Performs register test. Note: Run this test when error 116-343 Start occurs. Check OK Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 190 Cover Open Sensor Tests the Front Cover Interlock Switch. Sensor L - 0 H - 0 Side Switch Side Switch Tests the Side Door Open switch. L - 0 H - 0 4-10 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 191 Motor Black Toner Black Toner Motor Tests the black Toner Motor. Motor Regi Clutch Regi Clutch Tests the Registration Clutch. Tray Feed Tray Feed Solenoid Tests the Feed Solenoid. Solenoid (Auto) (Auto) Phaser 6125/6130 Color Laser Printer Service Manual 4-11...
  • Page 192 Controller NVM can be initialized using <Press the Set button to Clear All NVM. load the value saved in the Controller NVM to the Engine> <Press the Cancel button to move one level up the menu> 4-12 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 193 Color Error Count B/W Error Count Installation Provides printer installation information. Serial No. SerialNo. Displays the 6 digit Serial Number. Note: This information is not initialized HATxxxxxx with any key action. HARxxxxxx Phaser 6125/6130 Color Laser Printer Service Manual 4-13...
  • Page 194 For B/W print, only K is displayed. The ranges are from 0-100% for each color (CMYK). Configuration Not used in this printer. Counter Type Not used in this printer. 4-14 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 195 “Personal info” in the first 128 Byte Copied PV counter backup <Press the Cancel button Printer counter backup to move one level up the menu> <Press the Set button to run the test> Phaser 6125/6130 Color Laser Printer Service Manual 4-15...
  • Page 196 Prints 20% density paint pattern of black on the whole page. Ready Processing CMY 20% ESS CMY 20% ESS Prints 20% density paint pattern of cyan, magenta, and black combined on Ready the whole page. Processing 4-16 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 197 30 * Fast Scan KtoC Fast Scan KtoC -30 * 30 * Fast Scan Fast Scan M-feed M-feed -30 * 30 * Fast Scan Fast Scan Tray Tray -30 * 30 * Phaser 6125/6130 Color Laser Printer Service Manual 4-17...
  • Page 198 Reads dispense time of the magenta Developer. Life IU C Time Life IU C Time Reads dispense time of the cyan Developer. Life IU K Time Life IU K Time Reads dispense time of the black Developer. 4-18 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 199 Life Tray Sheet Life Tray Sheet Reads sheet count of the Tray. Print Print Prints current parameters. Ready Exit Mode Exits Service Mode. Complete Exit Complete Exit Exits the Service Diagnostic menu. Exit? Phaser 6125/6130 Color Laser Printer Service Manual 4-19...

  • Page 200: Sensor Tests

    Move the Sensor up and down and check the information on the Control Panel display. The Low and High values change from 0 up 99. Control Panel Normal Exit Sensor Exit Sensor s6130-184 Press the Cancel button to stop the Exit Sensor test. 4-20 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 201 Operate the actuator while checking the information on the Control Panel display. The Low and High values change from 0 up 99. Control Panel Actuator Normal Regi Sensor Regi Sensor s6130-185 Press the Cancel button to stop the Regi Sensor test. Phaser 6125/6130 Color Laser Printer Service Manual 4-21...
  • Page 202 Control Panel display. The Low and High values change from 0 up to 99. Control Panel Normal Interlock Switch Interlock Switch s6130-186 Press the Cancel button to stop the Cover Open Sensor test. 4-22 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 203 The Low and High values change from 0 up to 99. Actuator K Mode Solenoid K Mode Sensor Paper Control Panel Normal K Mode Sensor K Mode Sensor s6130-187 Press the Cancel button to stop the CRU Sensor Y test. Phaser 6125/6130 Color Laser Printer Service Manual 4-23...
  • Page 204 Control Panel display. The Low and High values change from 0 up to Control Panel Normal Side Sensor Side Sensor s6130-188 Press the Cancel button to stop the Side Switch test. 4-24 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 205 High values change from 0 up to 99. Control Panel Normal Manual Sheet Feed No Paper Manual Sheet Feed No Paper s6130-189 Press the Cancel button to stop the Tray 1 No Paper test. Phaser 6125/6130 Color Laser Printer Service Manual 4-25...
  • Page 206 Control Panel display. The Low and High values change from 0 up to 99. Control Panel Normal Tray No Paper Tray No Paper s6130-190 Press the Cancel button to stop the Tray No Paper test. 4-26 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 207: Motor Tests

    Verify that the Main Motor is running, the imaging unit drums are rotating, and the Transfer Belt is moving. Drums Belt s6130-191 Press the Cancel button to stop the Main Motor test. Remove the cheater from the Interlock Switch. Phaser 6125/6130 Color Laser Printer Service Manual 4-27...
  • Page 208 Verify that the Sub Motor is running and the Exit Roller is rotating. Exit Roller s6130-192 Press the Cancel button to stop the Sub Motor test. Remove the paper clip from the Interlock Switch. 4-28 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 209 Press the Cancel button to stop the K Mode Solenoid test. Turn off the printer and re-install the Feed Drive Assembly. Remove the Interlock Switch cheater and turn on the printer. Phaser 6125/6130 Color Laser Printer Service Manual 4-29...

  • Page 210: Tray Feed Solenoid (Half/Init)

    Cancel button first. However, to perform the (Init) test after the (Half) test, it is only necessary to select the test Press the Cancel button to stop the Tray 2 Feed Solenoid (Half/Init) test. 4-30 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 211 Enter the Service Diagnostic menu (page 4-5). Perform the Fan (HIGH/LOW) test: Engine Diag > Motor Test > (HIGH/LOW). Verify that the fan is running. s6130-195 Press the Cancel button to stop the Fan test. Phaser 6125/6130 Color Laser Printer Service Manual 4-31...
  • Page 212 Yellow/ Magenta/Cyan/Black Toner Motor. Verify that the Toner Motor for the chosen color is running and the gear is rotating. Gear s6130-196 Press the Cancel button to stop the Toner Motor test. 4-32 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 213 Press the Cancel button to stop the Main Motor test. Remove the paper clip from the Interlock Switch. Press the Cancel button to stop the ADC Sensor Solenoid test. Remove the paper clip from the Interlock Switch. Phaser 6125/6130 Color Laser Printer Service Manual 4-33...
  • Page 214 Engine Diag > Motor Test> Tray 2 Feed Solenoid (Auto). Observe the Feed Solenoid movement. Tray 1 Feed Solenoid s6130-198 Press the Cancel button to stop the Tray 2 Feed Solenoid (Auto) test. 4-34 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 215 Erase Lamp Verify that the Lamp is operating. Black Erase Lamp s6130-199 Press the Cancel button to stop the Drum Erase Lamp K test. Remove the paper clip from the Interlock Switch. Phaser 6125/6130 Color Laser Printer Service Manual 4-35...
  • Page 216 Verify that the Lamps are operating. Cyan Erase Lamp Magenta Erase Lamp Yellow Erase Lamp s6130-200 Press the Cancel button to stop the Drum Erase Lamp YMC test. Remove the paper clip from the Interlock Switch. 4-36 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 217: Control Panel Troubleshooting

    Control Panel LED is On, Control Panel Display is Blank Remove and reseat the Image Processor Board (page 8-60). Replace the Control Panel (page 8-13). Replace the Control Panel wiring harness (page 8-54). Replace the Image Processor Board (page 8-60). Phaser 6125/6130 Color Laser Printer Service Manual 4-37...

  • Page 218: Engine Test Print

    MCU Board as shown in the figure below. Did the Pattern IOT page print correctly? Replace the Replace the Image MCU Board Processor (page 8-59). Board (page 8-60). s 6 1 3 0 - 2 2 5 4-38 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 219: Inoperable Printer Troubleshooting

    Image Processor Board POST Diagnostic check Printer Continually Displays Warming Up Verify the correct Fuser (110 V vs. 220 V) is installed in the printer. Refer to the Engine Power-Up Sequence (page 4-39). Phaser 6125/6130 Color Laser Printer Service Manual 4-39...

  • Page 220: Ac Power Supply Troubleshooting

    Check the power cord for defects or a loose Replace or Replace the connection. Is the power cord loose or reconnect the LVPS defective? power cord. (page 8-55). 4-40 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 221: Dc Power Supply Troubleshooting

    3. Measure the DC voltages between the following pins on the LVPS: P501-1 <=> P501-2 = +5 V P501-3 <=> P501-4 = +3.3 V P502-1 <=> P502-2 = +24 V Are all of the voltages present? Phaser 6125/6130 Color Laser Printer Service Manual 4-41...
  • Page 222 1. Turn the AC power Switch Off. Complete. Go to step 10. 2. Connect J502 to the LVPS then turn the AC power Switch On. 3. Measure the voltage between P502-1 <=> P501-2? Is there +24 V present? 4-42 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 223: +24 Vdc Interlock Switch

    Check the Interlock Harness for continuity. Complete Replace the Interlock 1. Disconnect P/J44. Harness 2. Check continuity between P/J44-1 <=> P/ (page 8-54). J44-3. Is the circuit continuous when the Interlock is activated? Phaser 6125/6130 Color Laser Printer Service Manual 4-43...

  • Page 224: Abnormal Noise And Electrical Problems

    Perform the Sub Motor test (page 4-28): Go to step 6. Check the Service Mode > Engine Diag > Motor Test installation > Sub Motor FULL2. situation of Is the noise still present? printer. 4-44 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 225: Abnormal Noise During Standby

    Perform the Fan HIGH test (page 4-31): Replace the Replace the Service Mode > Engine Diag > Motor Test Fan. LVPS Board. > Fan HIGH. (page 8-56) (page 8-55) Is the noise coming from the Fan? Phaser 6125/6130 Color Laser Printer Service Manual 4-45...

  • Page 226: Abnormal Noise During Printing

    Tray Feed Solenoid (Auto). Is the noise coming from this Roller? NOTE: After check is completed, turn off the Tray Feed Solenoid test first, then turn off the Main Motor FULL2 test. 4-46 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 227 FULL2, and while the Registration motor is running start the Regi Clutch Roller. test: Service Mode > Engine Diag > Motor Test > Regi Clutch. Is the noise coming from the Roller(s)? Phaser 6125/6130 Color Laser Printer Service Manual 4-47...
  • Page 228 2. Perform the Sub Motor test (page 4-28): another: Service Mode > Engine Diag > Motor Test > Sub Motor FULL2. Imaging Unit Is the noise still present? (page 8-8) Fuser (page 8-9) Sub Drive Assembly (page 8-53). 4-48 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 229: Electrical Noise

    2. Inspect the five Imaging Unit HV (page 8-8) or connections. clean the Are the five HV terminals on the Imaging spring(s). Unit, and five springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty and/or deformed? Phaser 6125/6130 Color Laser Printer Service Manual 4-49...

  • Page 230: Ac Supply Problems

    2. Disconnect the printer power cord and (Refer to wait for one minute. Removal 13/ 3. Reconnect the power cord. Replacement 4. Turn the printer power On. 40.) Does the printer operate normally? 4-50 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 231: Dc Short

    Reconnect the Control Panel connector (P/ J220). Does the Control Panel operate normally? Reseat the connectors on the MCU Board. Complete Replace the Does the printer operate normally? LVPS Board (page 8-55). Phaser 6125/6130 Color Laser Printer Service Manual 4-51...

  • Page 232: Operating System And Application Problems

    From the Start menu, select Start > Settings > Printers and Faxes. Right-click the printer icon, and select Properties. Click the Advanced tab. Verify that the correct printer driver is installed. 4-52 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 233: Macintosh Troubleshooting (Mac Os 10.2 And Higher)

    Note If the job prints, no further system troubleshooting is necessary. If there are print-quality problems, refer to the User Guide at www.xerox.com/ office/support. Macintosh Troubleshooting OS 10.2 Step-by-Step Perform these steps only for Mac OS 10.2 and higher.

  • Page 234: Unix / Linux

    As root, untar the Driver and Printer package, this will create two subdirectories. Cd to <O/S>InstallPackage and type ./setup to install the driver. CD to the PrinterPackagexpxx and type ./setup to install the printer specific data files. 4-54 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 235 Additional Resources For users that want to use the CUPS driver instead of CentreWare for Unix, access the Xerox web site for the latest CUPS ppd package at www.xerox.com/office/drivers. To download printer drivers: Find your printer. Click the Drivers & Downloads link. Select the platform you are running (UNIX), and the files you would like to download (Drivers).
  • Page 236 General Troubleshooting 4-56 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 237: Print-Quality Troubleshooting

    Print-Quality Troubleshooting In this chapter... Print-Quality Problems Overview Checklist Before Troubleshooting Print-Quality Test Prints Print-Quality Specifications Print-Quality Troubleshooting Chapter...

  • Page 238: Print-Quality Problems Overview

    Laser Unit Light or Undertone Print Blank Print (No Print) Black Print Vertical Blank Lines Horizontal Band, Voids, or Streaks Vertical Stripes Horizontal Stripes Partial Band Random Spots Repeating Bands, Lines, Marks, or Spots Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 239 Light or Undertone Print Blank Print (No Print) Black Print Vertical Blank Lines Horizontal Band, Voids, or Streaks Vertical Stripes Horizontal Stripes Partial Band Random Spots Repeating Bands, Lines, Marks, or Spots Background Contamination Unfused Image Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 240: Checklist Before Troubleshooting Print-Quality

    Toner Cartridge from side-to-side. Cleaning Paper, toner, and dust particles can accumulate inside the printer and cause print-quality problems such as Smearing or Toner Specks. Clean the inside of the printer to prevent these problems. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 241: Checklist

    If you are printing on an uneven print surface, change the Media Type settings in the Tray Settings menu. Verify that the paper is within the printer specifications (refer to “Media and Tray Specifications” on page 1-19). Smudges or Smears Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 242 Chrysanthemum x morifolium Chrysanthemum x morifolium Chrysanthemum x morifolium nthemum x nthemum x Fuzzy Text Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 243 The job prints, but the top and side margins are incorrect. Make sure the Paper Size setting in the Tray Settings is correct. Make sure the margins are set correctly in your software application. Image Not Centered Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 244: Test Prints

    This test print provides a sample of blank page. This test is used to identify problems with the printer function. Fail: Check the printer function. Pass: Check the network connection, cable, PC...etc. s6180-318 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 245: Pattern Iot

    Compare the print with following chart to determine the problem. Fail: Check the printer function and the Image Processor Board. Pass: Check the network connection, cable, PC...etc. s6180-390 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 246: Cyan 20% Ess

    Compare the print with the following chart to determine the problem. Fail: Check the magenta Toner Cartridge. Pass: Check another Toner Cartridge. s6180-392 5-10 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 247: Yellow 20% Ess

    Compare the print with the following chart to determine the problem. Fail: Check the black Toner Cartridge. Pass: Check another Toner Cartridge. s6180-394 Phaser 6125/6130 Color Laser Printer Service Manual 5-11...

  • Page 248: Cmy 20% Ess

    Image Processor Board. Compare the print with the following chart to determine the problem. Fail: Check the printer function. Pass: Check the Image Processor Board. s6180-396 5-12 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 249: Toner Pallet Check

    Compare the print with the following chart to determine the problem. Fail: Check the toner cartridge and delivery for the problem color. Pass: Check the print data. s6130-213 Phaser 6125/6130 Color Laser Printer Service Manual 5-13...

  • Page 250: Contamination Check

    Page 5: A Pitch Chart that lists repeating defect intervals and their associated components. s6130-214 s6130-215 s6130-216 Page 1 Page 2 Page 3   s6130-217 s6130-218 Page 4 Page 5 5-14 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 251: Print-Quality Specifications

    Paper should be fresh and stored in the operating environment for 12 hours before use for printing. Printer Condition The specified print-quality is guaranteed with the printer in specified normal environmental condition. Phaser 6125/6130 Color Laser Printer Service Manual 5-15...

  • Page 252: Specifications

    = | T/E - D | s6130-204 To measure Skew: Measure the margin of the paper at the leading edge of each corner, and then take the difference between them. Image Area Skew 3 5-16 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 253 Assumed Perfect Line Printed Real Line Linearity of Horizontal Line (within ±0.5 mm) 280 mm Linearity of Slant Linearity of (within ±1.1 mm) Vertical Line (mm) (within ±0.5 mm) 254.5 mm s6130-207 Phaser 6125/6130 Color Laser Printer Service Manual 5-17...
  • Page 254 Horizontal Duplex:190 mm ± 0.8% Vertical Simplex: 234 mm ± 0.5% Vertical Duplex: 234 mm ± 0.8% Magnification = Measured Length / Nominal (within ±0.5%) Nominal = 180 mm Nominal = 280 mm s6130-209 5-18 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 255 Guaranteed Print Area: 207.9 mm x 347.6 mm 4 mm 4 mm 4 mm 355.6 mm 347.6 mm (14 inch) Guaranteed printing area 351.6 mm 207.9 mm 4 mm 210.9 mm 215.9 mm (8.5 inch) s6130-211 Phaser 6125/6130 Color Laser Printer Service Manual 5-19...

  • Page 256: Print-Quality Troubleshooting

    The toner image is not completely fused to the page 5-57 paper. The image easily rubs off. Color Registration A printed yellow or black image is not page 5-59 overlapped on a cyan or magenta image correctly. 5-20 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 257: Repeating Defect Measurement

    Service Mode > Test Print > Contamination Check. s6130-218 Exit Pinch Roller Exit Roller Heat Roller Fuser Belt Imaging Unit Fuser Transfer Unit Drive Roller Drum BCR Cleaner Roller Magnet Roller s6130-212 Phaser 6125/6130 Color Laser Printer Service Manual 5-21...

  • Page 258: Light Or Undertone Print

    Replace the Is the paper dry and recommended paper with a paper? new dry and recommended one, then go to step 3. Is the image printed correctly? Complete Go to step 4. 5-22 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 259 Does the Toner Dispenser Motor function normally? Is the image printed correctly? Complete Replace the MCU Board (page 8-59). Reseat the connectors on the MCU Complete Go to step 16. Board. Is the image printed correctly? Phaser 6125/6130 Color Laser Printer Service Manual 5-23...
  • Page 260 Replace the Dispenser Motor Assy Complete Go to step 21. (page 8-34). Is the image printed correctly? Replace the Laser Unit. (page 8-31) Complete Replace the IP Is the image printed correctly? Board (page 8-60) 5-24 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 261: Blank Print (No Print)

    Complete Replace the IP Board (page 8-60). Reseat the Toner Cartridges, and Complete Go to step 4. check that their lock keys are in the lock positions. Is the image printed correctly? Phaser 6125/6130 Color Laser Printer Service Manual 5-25...
  • Page 262 K) (Dispenser Motor Assy). connectors, then Are P/J18, P/J19, P/J181, P/J182, P/ go to step 14. J191 and P/J192 connected correctly? Is the image printed correctly? Complete Go to step 15. 5-26 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 263 Replace the Transfer Unit (page 8-41) Complete Go to step 24. Is the image printed correctly? Replace the Laser Unit. (page 8-31) Complete Replace the IP Is the image printed correctly? Board (page 8-60). Phaser 6125/6130 Color Laser Printer Service Manual 5-27...

  • Page 264: Black Print

    (page 8-60). Reseat the Imaging Unit. Complete Go to step 4. Is the image printed correctly? Reseat the connectors on the MCU Complete Go to step 5. Board. Is the image printed correctly? 5-28 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 265 Replace the HVPS Board (page 8-43). Complete Go to step 12. Is the image printed correctly? Replace the Laser Unit (page 8-31). Complete Replace the Is the image printed correctly? MCU Board (page 8-59). Phaser 6125/6130 Color Laser Printer Service Manual 5-29...

  • Page 266: Vertical Blank Lines

    Transfer Unit and Fuser. debris or foreign Is there any debris or other foreign substances, substance in the paper path? then go to step Is the image printed correctly? Complete Go to step 5. 5-30 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 267 Inspect the connections between the Go to step 18. Reconnect the Laser Unit and MCU Board. connectors Are P/J40, P/J 41, P/J411 and P/J 412 securely, then connected correctly? go to step 17. Phaser 6125/6130 Color Laser Printer Service Manual 5-31...

  • Page 268: Horizontal Band, Voids, Or Streaks

    Imaging Unit (PL4.1.21) Toner Cartridge K (PL5.1.21) Toner Cartridge C (PL5.1.22) Toner Cartridge M (PL5.1.23) Toner Cartridge Y (PL5.1.24) Transfer Unit (PL6.1.7) IP Board (PL8.1.9) MCU Board (PL8.2.13) ABCDE abcde 12345 s6180-321 5-32 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 269 Reseat the connectors on the MCU Complete Go to step 11. Board. Is the image printed correctly? Reseat the connectors on the IP Complete Go to step 12. Board. Is the image printed correctly? Phaser 6125/6130 Color Laser Printer Service Manual 5-33...
  • Page 270 Replace the HVPS Board (page 8-43). Complete Go to step 19. Is the image printed correctly? Replace the Laser Unit (page 8-31). Complete Replace the Is the image printed correctly? MCU Board (page 8-59). 5-34 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 271: Vertical Stripes

    2. Inspect the four Transfer Unit HV contacts or connections. spring(s). Are the four terminals on the Transfer Unit, and the four springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or deformed? Phaser 6125/6130 Color Laser Printer Service Manual 5-35...
  • Page 272 Replace the IP Board (page 8-60). Complete Go to step 14. Is the image printed correctly? Replace the Laser Unit (page 8-31). Complete Replace the Is the image printed correctly? MCU Board (page 8-59). 5-36 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 273: Horizontal Stripes

    Go to step 2. print: Service Mode > Test Print > corresponding Contamination Chk parts. Compare any horizontal dropout bands with the Pitch Chart (page 5-21). Do any of the horizontal bands match the chart? Phaser 6125/6130 Color Laser Printer Service Manual 5-37...
  • Page 274 12. Is the image printed correctly? Complete Go to step 13. Replace the Imaging Unit (page 8-8). Complete Go to step 14. Is the image printed correctly? 5-38 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 275: Partial Band

    Ensure there are no debris on the transfer path. Troubleshooting Reference Table Applicable Notes Example Print Laser Unit Kit (PL4.1.99) Imaging Unit (PL4.1.21) Transfer Unit (PL6.1.7) IP Board (PL8.1.9) MCU Board (PL8.2.13) ABCDE abcde 12345 s6180-324 Phaser 6125/6130 Color Laser Printer Service Manual 5-39...
  • Page 276 Complete Go to step 11. Board. Is the image printed correctly? Open and close the Front Cover to Complete Go to step 12. reseat the Transfer Unit. Is the image printed correctly? 5-40 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 277 Replace the IP Board (page 8-60). Complete Go to step 17. Is the image printed correctly? Replace the Laser Unit (page 8-31). Complete Replace the Is the image printed correctly? MCU Board (page 8-59). Phaser 6125/6130 Color Laser Printer Service Manual 5-41...

  • Page 278: Random Spots

    Go to step 3. Is there any contamination on the path (refer to paper transfer path? “Cleaning” on page 7-2), then go to step 2. Is the image printed correctly? Complete Go to step 3. 5-42 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 279 Warning: Start the operation after the Fuser has cooled down. Is the image printed correctly? Reseat the connectors on the MCU Complete Go to step 13. Board. Is the image printed correctly? Phaser 6125/6130 Color Laser Printer Service Manual 5-43...
  • Page 280 Replace the IP Board (page 8-60). Complete Go to step 19. Is the image printed correctly? Replace the Laser Unit (page 8-31). Complete Replace the Is the image printed correctly? MCU Board (page 8-59). 5-44 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 281: Repeating Bands, Lines, Marks, Or Spots

    Actions and Questions Check for spot’s regular intervals. Do Refer to Complete. spots, lines, or marks that might “Repeating appear on the page occur at regular Defect intervals? Measurement” on page 5-21. Phaser 6125/6130 Color Laser Printer Service Manual 5-45...

  • Page 282: Residual Image Or Ghosting

    Go to step 2. Go to step 3. the same image? Run the Contamination Check test Complete Go to step 3. print: Service Mode > Test Print > Contamination Chk Is the image printed correctly? 5-46 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 283 Is the image printed correctly? Complete Go to step 14. Replace the Fuser (page 8-9). Warning: Start the operation after the Fuser has cooled down. Does the error still occur when printing? Phaser 6125/6130 Color Laser Printer Service Manual 5-47...

  • Page 284: Background Contamination

    Go to step 3. Is there any contamination on the path (refer to paper transfer path? “Cleaning” on page 7-2), then go to step 2. Is the image printed correctly? Complete Go to step 3. 5-48 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 285 Laser Unit and MCU Board. connectors Are P/J40, P/J 41, P/J411 and P/J 412 securely, then connected correctly? go to step 12. Is the image printed correctly? Complete Go to step 13. Phaser 6125/6130 Color Laser Printer Service Manual 5-49...
  • Page 286 Replace the Imaging Unit (page 8-8). Complete Go to step 17. Is the image printed correctly? Replace the IP Board (page 8-60). Complete Replace the Is the image printed correctly? MCU Board (page 8-59). 5-50 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 287: Skew

    Go to step 3. Use paper that is Is it approved paper? on the list of papers approved for the printer, then go to step Is the image printed correctly? Complete Go to step 3. Phaser 6125/6130 Color Laser Printer Service Manual 5-51...
  • Page 288 Replace the Separator Roller Complete Go to step 18. Assembly (page 8-7). Is the image printed correctly? Replace the Feed Roller (page 8-30). Complete Go to step 19. Is the image printed correctly? 5-52 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 289 FULL2. 2. While it is running, start the Regi Clutch test: Service Mode > Engine Diag > Motor Test > Regi Clutch. Do the Regi Roller Assy and Metal Regi Roller rotate? Phaser 6125/6130 Color Laser Printer Service Manual 5-53...

  • Page 290: Damaged Paper

    Go to step 3. Replace with Is the paper dry and approved for use? dry, approved paper, then go to step 2. Is the image printed correctly? Complete Go to step 3. 5-54 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 291 Reseat the Separator Roller Assembly. Complete Go to step 18. Is the image printed correctly? Replace the Separator Roller Complete Go to step 19. Assembly (page 8-7). Is the image printed correctly? Phaser 6125/6130 Color Laser Printer Service Manual 5-55...
  • Page 292 FULL2. 2. While it is running, start the Regi Clutch test: Service Mode > Engine Diag > Motor Test > Regi Clutch. Do the Regi Roller Assy and Metal Regi Roller rotate? 5-56 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 293: Unfused Image

    Go to step 3. Replace with condition. dry, approved Is the paper dry and recommended paper, then go to paper? step 2. Is the image printed correctly? Complete Go to step 3. Phaser 6125/6130 Color Laser Printer Service Manual 5-57...
  • Page 294 Is the image printed correctly? Replace the Fuser (page 8-9). Replace the Complete MCU Board Warning: Start the operation after the (page 8-59). Fuser has cooled down. Does the error still occur when printing? 5-58 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 295: Color Registration

    Check the paper being used and its Go to step 5. Replace with condition. dry, approved Is the paper dry and recommended paper, then go to paper? step 4. Phaser 6125/6130 Color Laser Printer Service Manual 5-59...
  • Page 296 Does the mis-registration (color shift) appear on the printed material when printing? Replace the MCU Board (page 8-59). Replace the Complete Does the mis-registration (color shift) printer. appear on the printed material when printing? 5-60 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 297: Adjustments And Calibrations

    Adjustments and Calibrations In this chapter... Adjustments Calibrations Parameter Setting Chapter...

  • Page 298: Adjustments

    Adjustments and Calibrations Adjustments Color Registration The Color Registration adjustment procedure allows the user to change or correct the alignment of the four color images to meet specifications and/or user’s requirements. Note Adjusting laser power from the default value impacts other print-quality parameters, such as background, halftone/fine line production, fuser fix, and toner consumption.

  • Page 299: Enabling/Disabling Automatic Color Registration

    Adjustments and Calibrations Enabling/Disabling Automatic Color Registration This procedure provides instructions for how to enable or disable the Automatic Color Registration function after a new Imaging Unit is installed. If the function is set to On, the printer will calibrate the color alignment every time it detects a new Imaging Unit.
  • Page 300 Adjustments and Calibrations Manual Color Registration Adjustment Color registration can be adjusted manually by a user or automatically by the printer. Color registration should be adjusted any time the printer is moved. The color registration can be fine tuned by performing a manual adjustment. Note An automatic color registration adjustment is performed every time a new Print Cartridge is installed.

  • Page 301: Resetting The Fuser

    Adjustments and Calibrations Vertical Registration Section 2 of the Color Registration Correction Chart displays three columns of color. In the center of each column is a wavy white column. This column of white needs to be centered as much as possible at 0. To determine correction values for use in Vertical Registration adjustment, choose the value from each column that is best centered on the wavy white column.

  • Page 302: Calibrations

    Adjustments and Calibrations Calibrations Initializing Print Meter This process initializes the Print Meter. From the Control Panel, press the Menu button. Press the Up Arrow or Down Arrow button to find Admin Menu. Press the OK button. Press the Up Arrow or Down Arrow button to find Maintenance Mode.

  • Page 303: Parameter Setting

    Adjustments and Calibrations Parameter Setting This function reads/writes the parameter values, errors, and life counter values stored in the printer. Note Print the parameter list from Service Mode > Parameter > Print before changing the registration value. The parameter list contains the parameter and life counter values currently stored in the engine.
  • Page 304 Adjustments and Calibrations Shifts the print area in Shifts the print area in this direction by reducing this direction by the value. increasing the value. Fast Scan K to M,Y,C Fast Scan 2 K to M,Y,C Fast Scan M-Feed, Tray Default Slow Scan K to P Slow Scan 600 M,Y,C...
  • Page 305 Adjustments and Calibrations Life Counter Values Reported Life Counter Name Counter Value Life Y Toner (Dispense Time) Life M Toner (Dispense Time) Life C Toner (Dispense Time) Life K Toner (Dispense Time) Life Fuser Sheet Life Printer Sheet Life DTB (Transfer Unit) Waste (Toner cleaning count) Life Y Waste Toner (Waste Toner cleaning count) Life M Waste Toner (Waste Toner cleaning count)
  • Page 306 Adjustments and Calibrations 6-10 Phaser 6130 Color Laser Printer Service Manual...

  • Page 307: Cleaning And Maintenance

    Cleaning and Maintenance In this chapter... Service Maintenance Procedure Cleaning Maintenance Chapter...

  • Page 308: Service Maintenance Procedure

    Remove any debris or foreign objects from the Fuser, Transfer Unit, Imaging Unit, and inside of the printer. Remove and clean the paper trays. Clean all rubber rollers with a lint-free cloth slightly dampened with cold water. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 309: Maintenance

    Review proper printer operation using a customer file, if possible. Check with the customer regarding any special applications they may be running. Review with the customer all work that was performed and discuss proper printer care. Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 310 Cleaning and Maintenance Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 311: Service Parts Disassembly

    Service Parts Disassembly In this chapter... Overview Maintenance Items and Consumables Covers Paper Feeder Xerographics Frame Drive Electrical Chapter...

  • Page 312: Overview

    Imaging Unit (page 8-8) Fuser (page 8-9) Toner Cartridges (C, M, Y, K) (page 8-10) Covers (page 8-11) Paper Feeder (page 8-21) Xerographics (page 8-31) Frame (page 8-44) Drive (page 8-52) Electrical (page 8-54) Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 313: Standard Orientation Of The Printer

    When needed, the orientation of the printer is called out in the procedure as an aid for locating the printer parts. The following figure identifies the Front, Rear, Left, and Right sides of the printer. Rear Left Right Front s6130-051 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 314: Preparation

    Do not expose the Imaging Unit to light for more than 5 minutes. After removal, cover the Imaging Unit to minimize the amount of light striking the drums. Prolonged exposure to light significantly reduces Imaging Unit performance. Imaging Unit (page 8-8). Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 315: Notations In The Disassembly Text

    The notation “(tap, plastic, 10 mm)” or “(metal, 6 mm)” refer to the type of screw being removed. Note Provides information specific to the replacement of parts or assemblies. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 316: Fastener Types

    Always use the correct type and size screw. Using the wrong screw can damage tapped holes. Do not use excessive force to remove or install either a screw or a printer part. Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 317: Maintenance Items And Consumables

    Hold the tray and pinch the left and right hooks of the Separator Roller. Swing the Separator Roller to release the two hooks. s6130-164 Pull the Separator Roller up to remove it from the Tray. s6130-164 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 318: Imaging Unit

    Grasp the left and right handles and pull the Imaging Unit straight forward until it is clear, then lift it out of the printer as shown. Take care to not touch the drums. s6130-073 s6130-074 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 319: Fuser

    If the Fuser being replaced has reached end-of-life: Be sure to reset the fuser counter in the customer menu It is highly recommended that the Feed and Separator Rollers be replaced at the same time s6130-078 s6130-079 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 320: Toner Cartridges (C, M, Y, K)

    Push the toner cartridge handle toward the rear to release the latch. s6130-076 Swing open the toner cartridge holder and slide the toner cartridge out of the holder as shown. s6130-077 8-10 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 321: Covers

    Right Side Cover, and tilt the Toner Access Door down so that its top hinge clears the printer frame. s6130-080 Lift the Toner Access Door up and out to remove it from the printer. s6130-081 Phaser 6125/6130 Color Laser Printer Service Manual 8-11...

  • Page 322: Rear Tray Cover

    (PL3.1.7) Remove the Paper Tray. Remove the Rear Tray Cover. Remove the screw (silver, tapping) that attaches the Cassette Stopper to the Feeder Assembly, and remove the stopper from the printer. s6130-071 8-12 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 323: Control Panel

    5 minutes to complete this procedure. Release the upper four of the six Control Panel hooks. Rotate the Control Panel down and out from the Front Cover. s6130-083 Unplug connector P/J220 from the Control Panel. Phaser 6125/6130 Color Laser Printer Service Manual 8-13...

  • Page 324: Top Cover

    Replacement Note When reinstalling the Top Cover, set the cover in place, then press down on the rear edge so that the latches snap in place. Install the screws to complete the reassembly. 8-14 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 325: Output Tray Extension

    Press the right side of the Output Tray Extension to the left to release the hole in the Output Tray Extension from the boss on the printer. Remove the Output Tray Extension. s6130-098 Phaser 6125/6130 Color Laser Printer Service Manual 8-15...

  • Page 326: Right Side Cover

    Remove the seven screws (silver, tap, 8mm) that attach the Right Side Cover to the printer. s6130-099 Release the hook at the front and remove the Right Side Cover from the printer. 8-16 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 327: Left Side Cover

    Cover to the printer. Release the hook at the front of the Left Side Cover. Carefully rotate the Left Side Cover to release the rear hooks. Remove the Left Side Cover from the printer. s6130-144 Phaser 6125/6130 Color Laser Printer Service Manual 8-17...

  • Page 328: Rear Cover

    (PL1.1.3) Remove the Right Side Cover (page 8-16). Remove the Left Side Cover (page 8-17). Remove 2 screws (8 mm) securing the Rear Cover. Remove the Rear Cover from the printer. s6130-145 8-18 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 329: Front Cover

    Release the Control Panel Harness from the cable restraints in the frame. Release the Control Panel Harness connector from the rib of the printer, and disconnect connector P/J2900 of the B Harness. P/J2900 s6130-167 Phaser 6125/6130 Color Laser Printer Service Manual 8-19...
  • Page 330 Rotate the Front Cover clockwise until the left-side guide pin releases from the guide slot. Release the right-side guide pin from its slot and remove the Front Cover from the printer. s6130-146 8-20 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 331: Paper Feeder

    Remove the E-ring that secures the Drive Clutch on the shaft, using a miniature screwdriver, and remove the Drive Clutch. P/J262 Release the two hooks of the Registration Bearing, and remove the Registration Bearing from the shaft. Phaser 6125/6130 Color Laser Printer Service Manual 8-21...

  • Page 332: Feed Drive Assembly

    When performing the next step, make sure the coupling gear remains on the shaft of the Feed Drive Assembly. Take care not to drop the gear to inside. Remove the Feed Drive Assembly from the printer. 8-22 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 333 Sensor Harness from the hook on the Feed Drive Assembly. s6130-148 Replacement Note The screw holes in the assembly are marked with “M” and “T” to indicate where machine (M) or tapping (T) screws are used. Phaser 6125/6130 Color Laser Printer Service Manual 8-23...

  • Page 334: Feed Solenoid

    Unplug the Feed Solenoid connector (P/J231). Allow the relay connector to remain with the printer side of the harness. Remove the screw (silver, tap, 8mm) that fastens the Feed Solenoid to the printer and remove the Feed Solenoid. s6130-090 8-24 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 335: Feeder Assembly

    Remove the HVPS Frame from the Feeder Assembly together with the HVPS Board. If replacing the Feeder Assembly, remove the GFI Breaker (page 8-57) and Humidity Sensor (page 8-58) for transfer to the new assembly. s6130-091 Phaser 6125/6130 Color Laser Printer Service Manual 8-25...

  • Page 336: Left Harness Assembly

    Remove the three screws (silver, tap, 8mm) that attach the Left Feeder Chassis to the Regi Feeder Chute. Separate the Left Feeder Chassis from the Regi Feeder Chute; pull the Left Harness Assembly through the square hole in the Left Feeder Chassis. 8-26 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 337 PL 3.1 on page 9-8 and PL 3.2 on page 9-10. Unplug the connectors from the Regi (P/J 232) and Tray No Paper (P/ J234) sensors. s6130-220 Phaser 6125/6130 Color Laser Printer Service Manual 8-27...

  • Page 338: Manual Feed No Paper Sensor

    In the next step, lift the bracket gently to avoid damaging the sensor harness wires. Remove the two screws (silver, tap, 8mm) that attach the sensor bracket to the printer, and carefully lift the bracket from the printer. s6130-222 8-28 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 339 Install the sensor into the bracket. Tip: insert the end hook first, then snap the side hooks in place. Route the harness wires into the restraint in the bracket. Set the bracket in place and secure it with the two screws. Phaser 6125/6130 Color Laser Printer Service Manual 8-29...

  • Page 340: Feed Roller

    Because there are grooves in only in one side of the Feed Roller, it fits over the pins on the Feed Shaft in only one direction. Note the location of the grooves when installing the Feed Roller on the shaft. 8-30 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 341: Xerographics

    Unplug the Power Switch Harness connector (P/J48) from the LVPS Board. Release the AC Harness Guide hook from the LVPS Frame and allow the guide to lay to the side. P/J48 Hook P/J24 P/J26 P/J23 P/J20 P/J28 s6130-094 Phaser 6125/6130 Color Laser Printer Service Manual 8-31...
  • Page 342 Remove the four screws (silver, tap 8mm) that attach the left and right sides of the Laser Unit Springs to the printer. Remove the Laser Unit Springs from the printer. Unplug the two connectors (P/J411, 412) from the Laser Unit. P/J412 P/J411 s6130-100 8-32 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 343 Service Parts Disassembly Lift up the Laser Unit slowly from the printer. s6130-101 Phaser 6125/6130 Color Laser Printer Service Manual 8-33...

  • Page 344: Dispenser Assembly

    Unplug the Power Switch Harness connector (P/J48) from the LVPS Board. Release the AC Harness Guide hook from the LVPS Frame and allow the guide to lay to the side. P/J48 Hook P/J24 P/J26 P/J23 P/J20 P/J28 s6130-094 8-34 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 345 LVPS Frame, remove the LVPS Frame from the printer together with the LVPS Board. s6130-095 Release the hook of the connector of the RL Test Harness using a pliers, and then remove it from the Dispenser Assembly. s6130-102 Phaser 6125/6130 Color Laser Printer Service Manual 8-35...
  • Page 346 Remove the four screws (silver, tap, 8mm) that attach the Dispenser Assembly to the printer. Remove the screw (silver, 6mm) that attaches the rear side of the Dispenser Assembly to the printer. s6130-103 8-36 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 347: Erase Led Assembly

    Remove the two screws (silver, tap, 8mm) that attach the Erase LED Assembly to the printer. Remove the Erase LED Assembly from the printer. Unplug the connector (P/J141) of the Erase LED Assembly. s6130-105 Phaser 6125/6130 Color Laser Printer Service Manual 8-37...

  • Page 348: Right Imaging Unit Restraint Block

    Restraint Block. Remove the Imaging Unit Restraint Block from the printer. Remove the Imaging Unit Spring from the printer. s6130-106 Rotate the Imaging Unit Lever slightly and remove it from the printer. s6130-108 8-38 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 349: Left Imaging Unit Restraint Block

    Restraint Block. Remove the Imaging Unit Restraint Block from the printer. Remove the Imaging Unit Spring from the printer. Rotate the Imaging Unit Lever slightly and remove it from the printer. s6130-109 s6130-110 Phaser 6125/6130 Color Laser Printer Service Manual 8-39...

  • Page 350: Toner Cartridge Holder (K), (C), (M), (Y)

    Toner Cartridge Holder from the boss of the Dispenser Frame. Open the Toner Cartridge Holder by 90 degrees. Press the boss part of the Toner Cartridge Holder, remove the Toner Cartridge Holder from the printer. s6130-150 s6130-151 8-40 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 351: Transfer Unit

    Transfer Unit harness side. Release the harness from the pegs of the Transfer Unit, then unplug the Transfer Unit connector (P/J281). Release the harness coming from printer from hook of the Transfer Unit. Phaser 6125/6130 Color Laser Printer Service Manual 8-41...
  • Page 352 Replacement Note If a new Transfer Unit is being installed, be sure to reset the transfer belt counter in Service Diagnostics: Service Mode > Parameter > Life DTB Waste > Initialize. 8-42 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 353: Hvps Board

    Separate the Upper and Lower Assemblies (page 8-47). Remove the seven screws (silver, 6mm) that attach the HVPS Board to the HVPS Frame. Remove the HVPS Board from the HVPS Frame. s6130-155 Phaser 6125/6130 Color Laser Printer Service Manual 8-43...

  • Page 354: Frame

    Frame can ease the IP Board Frame removal. Do not remove the Fan Duct. Swing the assembly out from the bottom and lift up enough to free the hook at the top. P/J10 P/J11 s6130-141 8-44 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 355: Transfer Unit Pivot Kit

    Remove the Pivot Stopper from the printer. s6130-116 s6130-115 Note When performing the following procedure, take care not to drop Gear Pull out the Left Transfer Pivot, and remove the Gear T4 from the printer. Gear T4 s6130-117 Phaser 6125/6130 Color Laser Printer Service Manual 8-45...
  • Page 356 Transfer Unit removal, the only step remaining after removing the Right Pivot Shaft is to lift the Transfer Unit out of the printer. Pull the Pivot Shaft out of the printer. s6130-118 8-46 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 357: Separate Upper And Lower Assemblies

    Transfer Unit in the upright position, as shown. s6130-111 Disconnect the plug (P/J281) on the Transfer Unit, then remove the cover from the harness guide, and release the harness wires from the guide. P/J281 s6130-112 Phaser 6125/6130 Color Laser Printer Service Manual 8-47...
  • Page 358 Unplug P16 from the bottom of the MCU Board. Release the AC Harness Guide hook from the LVPS Frame and allow the guide to lay to the side. P/J48 Hook P/J24 P/J26 P/J23 P/J20 P/J28 s6130-094 8-48 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 359 Use a short or offset screwdriver to remove the screws. Remove the two screws that attach the front side of the printer frame. s6130-120 Phaser 6125/6130 Color Laser Printer Service Manual 8-49...
  • Page 360 Unlock the Toner Cartridges and open the Toner Cartridge Holders (K), (C), (M), and (Y); remove the screw (silver, tap, 8mm) that attaches the right side of the printer frame. Close and lock the Toner Cartridges after removing the screw. s6130-119 s6130-121 8-50 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 361 Remove the screw (silver, tap, 8mm) that attaches the left side of the printer frame and the screw (silver, tap, 8mm) that attaches the BRACKET MCU L. s6130-123 Lift the Upper Assembly off of the Lower Assembly. s6130-124 Phaser 6125/6130 Color Laser Printer Service Manual 8-51...

  • Page 362: Drive

    Remove the Main Drive Assembly from the printer. s6130-131 Replacement Note Be sure to place the wiring harness connecting the Developer Motor through the back of the hook on the Drive Assembly 8-52 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 363: Sub-Drive

    Unplug the connector (P/J221) of the Sub-Drive. Remove the one screw (silver, M4, 6mm) and the four screws (silver, tap, 8mm) that attach the Sub-Drive to the printer. Remove the Sub-Drive from the printer. P/J221 s6130-132 Phaser 6125/6130 Color Laser Printer Service Manual 8-53...

  • Page 364: Electrical

    Release the clamps that attach the harness of the Interlock Harness, remove the harness. Remove the screw (sliver, tap, 6mm) that attaches the Interlock Harness to the printer, remove the Interlock Harness. P/J44 8-54 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 365: Lvps

    Unplug all connectors from the LVPS Board. P/J48 P/J44 P/J40 P/J501 P/J47 s6130-135 Remove the seven screws (silver, 6mm) that attach the LVPS Board to the printer. Remove the LVPS Board from the printer. s6130-134 Phaser 6125/6130 Color Laser Printer Service Manual 8-55...

  • Page 366: Fan

    Release the four hooks on the Fan Duct that hold the Fan in place, and remove the Fan from the Fan Duct. Label P/J503 s6130-114 Replacement Note When replacing the Fan, the label faces the front of the printer. 8-56 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 367: Gfi Breaker

    Hook s6130-136 Pull the GFI Breaker out of the frame, unplug the three connectors (P/ J482, 483, 484), and remove the GFI Breaker from the printer. P/J483 P/J482 s6130-137 P/J484 s6130-138 Phaser 6125/6130 Color Laser Printer Service Manual 8-57...

  • Page 368: Humidity Sensor

    Remove the Left Side Cover (page 8-17). Remove the screw (silver, tap, 8mm) that attaches the Humidity Sensor to the printer, and remove the Humidity Sensor. Unplug the connector (P/J201) of the Humidity Sensor. P/J201 s6130-139 8-58 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 369: Mcu Board

    Remove the six screws (silver, 6mm) that attach the MCU Board to the printer. Remove the MCU Board from the printer. P/J11 P/J40 P/J41 P/J10 P/J42 P/J22 P/J15 P/J14 P/J17 P/J21 P/J24 P/J31 P/J26 P/J19 P/J23 P/J28 P/J18 P/J29 P/J16 P/J20 s6130-140 Phaser 6125/6130 Color Laser Printer Service Manual 8-59...

  • Page 370: Image Processor Board

    Remove 12 screws for the 6130 or 8 screws for the 6125 (silver, 6mm) that attach the Image Processor Board Shield and remove it from the printer. s6130-160 Unplug all connectors from the Image Processor Board. P/J111 P/J101 P/J29 P/J401 s6130-168 8-60 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 371 Remove the screw (silver, 4mm) that attaches the USB connector on the Image Processor Board to the I/O Plate. Remove the two screws (silver, 6mm) that attach the Image Processor Board to the I/O Plate and separate the two pieces. s6130-162 Phaser 6125/6130 Color Laser Printer Service Manual 8-61...
  • Page 372 When installing a new I/P Board, move the NVRAM chips from the old I/P Board to the new I/P Board. Carefully check the correct location and orientation of each NVRAM chip when installing. 6125 NVRAM Location 6130 NVRAM Location Notch s6130-169 8-62 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 373: Toner Access Door Switch

    Remove the Right Side Cover (page 8-16). Using a miniature screwdriver, release the hooks that latch the switch in the frame and remove the switch from the printer. Unplug the switch from the harness connector (P/J291). P/J291 s6130-152 Phaser 6125/6130 Color Laser Printer Service Manual 8-63...
  • Page 374 Service Parts Disassembly 8-64 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 375: Parts List

    Parts List In this chapter... Serial Number Format Using the Parts List Print Engine Parts Xerox Supplies and Accessories Service Kits Chapter...

  • Page 376: Serial Number Format

    Parts List Serial Number Format Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: Component's part number Product type or model number Serial Number of the printer The serial number is found on a label located on the left-side frame near the Fuser.

  • Page 377: Using The Parts List

    J2 is attached to the other end that is plugged into P2. Note Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly. Abbreviations Abbreviation Meaning C-ring E-ring K-clip Screw Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 378: Print Engine Parts

    Parts List Print Engine Parts Parts List 1.1 Covers (P220) 7 (with 8-16) (J220) Front (P/J2200-P2900) s6130-038 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 379 Harness Assy A-OP (J2200-P2900) 962K60030 Shaft Pivot — Control Panel Assy PDL (6130) 848K09303 Control Panel Assy GDI (6125) 848K16161 Cover Side L 848E20081 — — Kit Shaft Pivot (with 18 × 2pcs) 675K54050 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 380: Parts List 2.1 Paper Tray

    Parts List Parts List 2.1 Paper Tray 1 (with 2-19) Front s6130-039 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 381 RACK GUIDE SIDE SSI R — GUIDE SIDE SSI R — LATCH BOTTOM L — LATCH BOTTOM R — SPRING LEVER — TRAY ASSY EXTENSION — HOUSING CST 250 — HANDLE CST — Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 382: Parts List 3.1 Paper Feeder (1 Of 2)

    Parts List Parts List 3.1 Paper Feeder (1 of 2) (J262) (J23) 14 (with 15,16) (J28) (J281) (P231) (J234) (J231) (J232) (J233) [Ref PL3.2.1] Front 3 (with 4-13,16-18,PL3.2.1,PL8.2.7,PL9.1.6) s6130-040 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 383 GEAR ASSY FEED (with 15,16) — GEAR FEED OUT — GEAR FEED IN — BEARING — HARN ASSY L SIDE (J23,J28-P231,J232,J233,J234,J281) 962K57541 KIT SOLENOID FEED (with 9-14) 675K54150 KIT CLUTCH ASSY DRV (with 1,2) 675K54230 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 384: Parts List 3.2 Paper Feeder (2 Of 2)

    Parts List Parts List 3.2 Paper Feeder (2 of 2) 1 (with 2-16,20-33) 32 (with 17-19) (P232) Registration Sensor Tray No Paper Sensor (P234) (P233) Manual Feed No Paper Sensor Front s6130-041 9-10 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 385 PLATE EARTH REGI — CHUTE UP — CHUTE LOW — BRACKET SNS — SPRING REGI L M — BEARING M — BEARING R — ACTUATOR ASSY NO PAPER (with 17-19) — PLATE WEIGHT — Phaser 6125/6130 Color Laser Printer Service Manual 9-11...

  • Page 386: Parts List 4.1 Xerographics

    Parts List Parts List 4.1 Xerographics 99 (with 1,2 x2) (J41) (J40) (J411) (J412) 98 (with 4,5,6) x2 97 (with 4,5,7) x2 (P141) (P161) Front s6130-042 9-12 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 387 KIT BLOCK PHD RIGHT (with 4,5,7 × 2pcs) 675K54241 KIT BLOCK PHD LEFT (with 4,5,6 × 2pcs) 675K54251 KIT ROS (with 1,2 × 2pcs) (Laser Unit kit) 604K43050 a. Use PL4.1.99, Laser Unit kit, when ordering the Laser Unit. Phaser 6125/6130 Color Laser Printer Service Manual 9-13...

  • Page 388: Parts List 5.1 Dispenser

    2 (with 3-8) (P192) (J192) (P191) (J191) (P182) (J182) (P181) (J181) (J291) 11 (with 12,13) (P291) (J19) (J18) (J29) (P5041) (J504) (J314) (P314) (J313) (P313) (J31) (J312) (P312) (J311) (P311) Front s6130-043 9-14 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 389 106R01333 TONER CARTRIDGE DMO (GDI) 6125 (Y) 106R01337 HARN ASSY TNR MOT (J18,J19-J181,J182,J191,J192) — HARN ASSY TONER CRUM (J31-J311,J312,J313,J314) — HARN ASSY SIDE SW (J29-J291) — HARN ASSY TEST RL (J504-P5041) — Phaser 6125/6130 Color Laser Printer Service Manual 9-15...

  • Page 390: Parts List 6.1 Transfer & Fuser

    Parts List Parts List 6.1 Transfer & Fuser (P171) (J171) (J17) (J47) (P281) Front s6130-044 9-16 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 391 Harn Assy Fuser (J17,J47-P171) — Stopper Pivot — Pivot Trans L — Gear T4 — Shaft Assy Pivot — Transfer (Unit) Belt 848K03270 Cover Harness 2 — Kit Pivot (with 3-6) 675K54121 Phaser 6125/6130 Color Laser Printer Service Manual 9-17...

  • Page 392: Parts List 7.1 Drive

    Parts List Parts List 7.1 Drive Front (P221) (P211) Color Mode Switching Sensor (P261) (J24) s6130-045 9-18 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 393 Parts List 7.1 Drive ID No. Name/Description Part Number Drive Assy Sub (Sub Drive Assembly) 007K94691 Drive Assy Main (Main Drive Assembly) 007K94685 Gear P2 807E15100 Drive Assy PH (Feed Drive Assembly) 007K94704 Phaser 6125/6130 Color Laser Printer Service Manual 9-19...

  • Page 394: Parts List 8.1 Electrical (1/2)

    Parts List Parts List 8.1 Electrical (1/2) (J503) Front 9 (with 10) (P101) (P111) (P401) (P29) s6130-046 9-20 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 395 Frame ESS (Image Processor Frame) — Plate IF — PWBA ESS Phaser 6130 (with 10) (I/P Board) 960K36163 PWBA ESS Phaser 6125 (with 10) (I/P Board) 960K38520 NVM ROM REF ONLY MULTI PROTOCOL CARD (OPTION) 097S03745 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 396: Parts List 8.2 Electrical (2/2)

    (P48) (J44) (P40) (P41) (P10) (P15) (P11) (P14) (P42) (P17) (P22) (P101) (P21) (P31) (P24) (P19) (P26) (P18) (P23) (P28) (P29) (P16) (P20) (J48) (P144) (T484) (P201) (J482) (J483) (J484) Front s6130-047 9-22 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 397 Power Cord 110V 675K17830 12 B Power Cord 220V 675K17660 PWBA MCU 960K36420 EDGING SADDLE — BRACKET MCU R — PWBA EEPROM (XPRO) 960K32640 CLAMP — BRACKET MCU L — GUIDE HARNESS MCU — Phaser 6125/6130 Color Laser Printer Service Manual 9-23...

  • Page 398: Parts List 9.1 Wiring Harness

    Parts List 9.1 Wiring Harness (J10) (J21) (J11) (J22) (J101) (J211) (J221) (J14) (J111) (J26) (J261) (J501) (J40) (J15) (P262) (J141) (J42) (J401) (J502) (J16) (P422) (J161) (J20) (J29) (J144) (J201) (J2900) s6130-048 9-24 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 399 — Harn Assy Sub Mot (J22-J221) — Harn Assy KSNR REGCL (J26-J261,P262) — Harn Assy ESS (Image Processor) Power (J40-J401) — Harn Assy PHD XPRO (J42-J144,P422) — Harness Assy B (J29-J2900) — Phaser 6125/6130 Color Laser Printer Service Manual 9-25...

  • Page 400: Xerox Supplies And Accessories

    Separator Roller Assembly 019K09470 Options Parts List Reference Description Part Number PL9.1.30 512 MB DDR2 Memory (1x 512 MB) 604K48400 256 MB DDR2 Memory (1x 256 MB) 604K48180 PL8.1.11 Multi-Protocol Network Card 097S03745 9-26 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 401: Service Kits

    E-Ring, 4 mm (1) Packaging Kit Parts List Reference Description Part Number — Packaging Kit, 110V 100S64594 Packaging Kit, 220V 100S64595 — Packaging Kit, DMO 110V 100S64644 Packaging Kit, DMO 220V 100S64645 Phaser 6125/6130 Color Laser Printer Service Manual 9-27...
  • Page 402 Parts List 9-28 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 403: Plug/Jack And Wiring Diagrams

    Plug/Jack and Wiring Diagrams In this chapter... Plug/Jack Diagrams and Designators Plug/Jack Locators Notations Used in the Wiring Diagrams Print Engine Wiring Diagrams Chapter...

  • Page 404: Plug/Jack Diagrams And Designators

    Connects MCU Board and HUM Harness Assy J-157 Connects MCU Board and Main Motor Harness Assy J-157 Connects MCU Board and Sub Motor Harness Assy J-158 Connects MCU Board and L Side Harness Assy 10-2 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 405 Connects Dispenser Assy (M-Dispenser Motor Assy) and TNR Motor Harness Assy C-151 Connects Dispenser Assy (C-Dispenser Motor Assy) and TNR Motor Harness Assy C-150 Connects Dispenser Assy (K-Dispenser Motor Assy) and TNR Motor Harness Assy Phaser 6125/6130 Color Laser Printer Service Manual 10-3...
  • Page 406 D-123 Connects ROS ASSY and Laser Unit Video Harness Assy G-150 Connects Imaging Unit (Eeprom Imaging Unit) and Imaging Unit XPRO Harness Assy G-140 Connects GFI Breaker and Power Switch Harness Assy 10-4 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 407 2811 D-107 Connects ADC Sensor and ADC SNR2 Harness Assy (Transfer Belt) 5041 I-107 No Connection (Used in production process only) 2200/ H-111 Connects A-OP Harness Assy and B Harness Assy 2900 Phaser 6125/6130 Color Laser Printer Service Manual 10-5...

  • Page 408: Plug/Jack Locators

    Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser Map 2 - Laser Unit, Feeder Assembly Map 3 - LVPS, Drive Motors, I/P Board, AC Power Map 4 - Toner Dispenser Motors, HVPS, MCU General Diagram - Plug/Jack Locations s6130-057 10-6 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 409 Plug/Jack and Wiring Diagrams s6130-058 Phaser 6125/6130 Color Laser Printer Service Manual 10-7...

  • Page 410: Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser

    Plug/Jack and Wiring Diagrams Map 1 - Transfer Unit, Control Panel, Imaging Unit, Dispenser, Fuser 2811 5041 2200/2900 s6130-053 10-8 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 411: Map 2 - Laser Unit, Feeder Assembly

    Plug/Jack and Wiring Diagrams Map 2 - Laser Unit, Feeder Assembly s6130-054 Phaser 6125/6130 Color Laser Printer Service Manual 10-9...

  • Page 412: Map 3 - Lvps, Drive Motors, I/P Board, Ac Power

    Plug/Jack and Wiring Diagrams Map 3 - LVPS, Drive Motors, I/P Board, AC Power s6130-055 10-10 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 413: Map 4 - Toner Dispenser Motors, Hvps, Mcu

    Plug/Jack and Wiring Diagrams Map 4 - Toner Dispenser Motors, HVPS, MCU 40 41 10 29 16 s6130-056 Phaser 6125/6130 Color Laser Printer Service Manual 10-11...

  • Page 414: Notations Used In The Wiring Diagrams

    Denotes the parts. PL X.Y.Z implies the item “Z” of plate (PL) “X.Y” Fuser in Parts List. PL X.Y.Z s6180-471 Denotes functional parts attached with functional parts name. Heater s6180-472 10-12 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 415 The given voltage is for signal in high status. The arrow indicates the direction of signal. s6180-476 Denotes a connection between wires. s6180-477 Denotes a Clutch or Solenoid. s6180-464 Denotes a Motor. s6180-465 Phaser 6125/6130 Color Laser Printer Service Manual 10-13...
  • Page 416 Denotes an NPN Photo-transistor. s6180-483 I/L +24 VDC Denotes DC voltage when the Interlock Switch in MCU Board turns On. +5 VDC Denotes DC voltage. +3.3 VDC Denotes signal ground. Denotes analog ground. Denotes return. 10-14 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 417: Print Engine Wiring Diagrams

    Connections of CRUM Connector (Y) with MCU Board. Connections of CRUM Connector (M) with MCU Board. Connections of CRUM Connector (C) with MCU Board. Connections of CRUM Connector (K) with MCU Board. Phaser 6125/6130 Color Laser Printer Service Manual 10-15...
  • Page 418 Connections of Fuser with LVPS. Connections of MCU Board with LVPS. Controller Connections of Image Processor Board (ESS) with MCU Board. Connections of Control Panel with Image Processor Board. Connections of LVPS with Image Processor Board. 10-16 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 419 Interlock PL9.1.4 +24VDC P/J502 P/J15 I/L +24VDC PL8.1.1 P/J503 FAN +24VDC FAN ALARM Control GFI Breaker Power Switch Harness PL8.2.11 PL8.2.9 P/J48 P/J483 LINE P/J482 P/J484 T484 GFI Ground Harness PL8.2.10 s6130-059 Phaser 6125/6130 Color Laser Printer Service Manual 10-17...
  • Page 420 5 VDC and 3.3 VDC. Deep Sleep Mode (Power Saver) The output of the following power supply are stopped according to the signals. Signal +3.3 VDC +5 VDC +24 VDC Sleep Deep Sleep 10-18 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 421 Sensor (SSI No Paper Sensor). PAPER EMPTY SENSED Paper detect signal of the Paper Tray by the Photo (L) +3.3VDC Sensor (CST No Paper Sensor). REGI CL ON (L) +24VDC ON/OFF signal of the Drive Clutch. Phaser 6125/6130 Color Laser Printer Service Manual 10-19...

  • Page 422: Drive

    MAIN MOT CW/CCW Interlock Sub Motor Harness +24VDC PL9.1.8 Sub Drive P/J22 P/J221 PL7.1.1 I/L +24VDC I/L +24VDC SUB MOTO ON SUB MOT ALARM SUB MOT CLK SUB MOT LOW SUB MOT BRAKE s6130-061 10-20 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 423 MAIN MOT ALARM MAIN MOT CLK MAIN MOT LOW MAIN MOT CW/CCW SUB MOT ON Drive control signal of the Sub Drive SUB MOT ALARM SUB MOT CLK SUB MOT LOW SUB MOT BRAKE Phaser 6125/6130 Color Laser Printer Service Manual 10-21...

  • Page 424: Laser Unit

    V REF K +5VDC V REF C V REF M V REF Y +3.3V LD From Laser Video Harness Xerography PL4.1.23 P/J41 P/J412 DATA K DATA C DATA M DATA Y s6130-062 10-22 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 425 V REF Y LD ERR Error signal of the laser diode PCONT Power control signal of the laser diode DATA K Video signal of the laser diode. DATA C DATA M DATA Y Phaser 6125/6130 Color Laser Printer Service Manual 10-23...

  • Page 426: Xerographic

    Erase LED ERASE Y/M/C ON (L) +3.3VDC PL4.1.8 ERASE K ON (L) +3.3VDC Transfer Assembly Left Side Harness PL6.1.7 PL3.1.18 P/J28 P/J281 P/J2811 +5VDC ADC SENSOR LED REM Sensor ADC V MONI s6130-063 10-24 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 427 ADC SENSOR Toner patch density data measured by the ADC Sensor (Analog value). LED REM Remote signal of the LED of the ADC Sensor. ADC V MONI Control signal of the ADC Sensor. Phaser 6125/6130 Color Laser Printer Service Manual 10-25...

  • Page 428: High Voltage Power Supply

    +3.0V REF MAIN CLK I/L +24V Developer BTR : Bias Transfer Roll BCR : Bias Charge Roll s6130-064 Signal Line Name Description TR MON Controls signal of the HVPS. CF MON COLOR DATA 10-26 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 429: Developer

    CLK M OUT CRUM (M) +3.3VDC PL5.1.14 P/J313 DATA C IN Connector CLK C OUT CRUM (C) +3.3VDC PL5.1.14 P/J314 DATA K IN Connector CLK K OUT CRUM (K) +3.3VDC PL5.1.14 s6130-065 Phaser 6125/6130 Color Laser Printer Service Manual 10-27...
  • Page 430 Controls signal of the CRUM Connector (M). CLK M OUT DATA C IN Controls signal of the CRUM Connector (C). CLK C Out DATA K IN Controls signal of the CRUM Connector (K). CLK K OUT 10-28 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 431: Fuser

    N HEAT1 P1712 LINE FUSER ON P1713 Thermostat P/J504 Used in production J5041 process only. RELAY TEST LOW RELAY TEST HIGH Relay Test Harness PL5.1.28 230V Spec. P/J171 N HEAT1 P/J47 LINE s6130-066 Phaser 6125/6130 Color Laser Printer Service Manual 10-29...
  • Page 432 Paper detects signal of the Fuser Exit by the Photo +3.3 VDC Sensor (Exit Sensor). FUSER ON Displays lighting signal of the Fuser Lamp. RELAY TEST LOW Tests signal of the LVPS (used in production process only) RELAY TEST HIGH 10-30 Phaser 6125/6130 Color Laser Printer Service Manual...

  • Page 433: Controller

    P/J401 P/J40 +3.3VDC +5VDC +3.3VDC +3.3VDC Control Panel B Harness Control Panel A Harness PL9.1.12 PL1.1.20 Control Panel PL1.1.18 P/J29 P/J2900 P/J220 +5VDC +5VDC DATA +5VDC WAKE UP LED ON +3.3VDC s6130-067 Phaser 6125/6130 Color Laser Printer Service Manual 10-31...
  • Page 434 VSYNC M VSYNC Y HSYNC Signal for data. DATA K Video data of four colors. DATA C DATA M DATA Y DATA Control signals of the Control Panel. BACK LIGHT BL +5 VDC 10-32 Phaser 6125/6130 Color Laser Printer Service Manual...
  • Page 435 Reference Contents... Phaser 6130 Menu Map Firmware Update Acronyms and Abbreviations Appendix...

  • Page 436: Phaser 6130 Menu Map

    Tray Paper Type Hex Dump Paper Size Draft Mode Display Popup Line Termination Default Color Requires: Optional Memory Page 1 of 1 Multi-Protocol Network Card Copyright © 2007 Xerox Corporation. All rights reserved. Phaser 6130 Color Laser Printer Service Manual...

  • Page 437: Firmware Update

    Boot Controller Update Note Boot Code can be updated via USB port only. Down load applicable files from the Xerox support web site. Turn off the printer. Ensure your USB cable is connected. Press the Up Arrow, Down Arrow, and Menu buttons simultaneously and turn on the printer.

  • Page 438: Firmware Controller Update

    Reference Firmware Controller Update Down load the applicable files from the Xerox support web site. Ensure your appropriate downloading cable option (Ethernet or USB) is connected. Reboot the printer. On your computer, locate the downloaded file. Open the Main directory.

  • Page 439: Firmware Mpc Update

    Reference Firmware MPC Update Down load the applicable files from the Xerox support web site. Ensure your appropriate downloading cable option (Ethernet or USB) is connected. Reboot the printer. On your computer, locate the downloaded file. Double-click the Xeroxfwup.exe file.

  • Page 440: Acronyms And Abbreviations

    Reference Acronyms and Abbreviations Acronym Description Paper size 297 millimeters (11.69 inches) x 420 millimeters (16.54 inches). Paper size 210 millimeters (8.27 inches) x 297 millimeters (11.69 inches). Paper size 148 millimeters (5.82 inches) x 210 millimeters (2.10 inches). Alternating Current is type of current available at power source for the printer.
  • Page 441 Hertz (cycles per second) Intermediate Belt Transfer Integrated Circuit Intermediate Drum Transfer International Electrotechnical Commission Interface Image Output Terminal - the ROS/Xerox/paper handling/ fusing portion of the printer Image Processor Internetwork Packet Exchange Image Quality Kilo Byte Local Area Network...
  • Page 442 Reference Acronym Description Line Printer Daemon Line Printer Remote Letter Size Paper (8.5 x 11 inches) LVPS Low-Voltage Power Supply Media Access Control Mega Byte Machine Control Unit (Engine Control Board) Mega Hertz Management Information Base MICR Magnetic Ink Character Recognition Millimeters Marks On Belt Motor...
  • Page 443 Reference Acronym Description Printed Wiring Board PWBA Printed Wiring Board Assembly Random Access Memory RegiCon Registration Control Retard Relative Humidity Release Root Mean Square Voltage Read-Only Memory Raster Output Scanner - Laser Unit Retard Short-Edge Feed Service Location Protocol Server Message Block SNMP Simple Network Management Protocol Sensor...
  • Page 444 Reference A-10 Phaser 6130 Color Laser Printer Service Manual...
  • Page 445 Index Index adjustments auto adjustment disabling abbreviations enabling error messages manual adjustment Phaser 6130 configuration page 1-24 AC power consumables plug/jack locator 10-10 Toner Cartridge troubleshooting 4-40 description 1-10 ADC (CTD) error 3-51 part number 9-25 ADC Sensor Control Panel control function 2-36 buttons...
  • Page 446 Index demo page 1-24 location 2-15 Developer operation 2-16 wiring diagrams 10-27 engine test print 4-38 Diagnostic Tests Env Sensor error 3-82 Engine Diag 4-10 envelopes ESS Diag supported sizes 1-19 Exit Mode 4-19 environmental specifications 1-13 Installation 4-13 erase flash error 3-21 Parameter 4-17...
  • Page 447 Index toner cartridge 3-27 write 3-21 transfer unit life 3-52 fontROM error 3-24 tray empty 3-60 format error 3-21 verify flash 3-21 FPOT 1-15 waste full 3-28 free belt nip fusing (FBNF) 2-12 write flash 3-21 Front Cover error history report error, open 3-72 accessing...
  • Page 448 Index insert error 3-53 light quantity control 2-34 plug/jack locator 10-8 location 2-24 removal operation 2-24 replace error 3-71 plug/jack locator 10-9 Information pages removal 8-31 configuration 1-24 troubleshooting 3-76 demo 1-24 wiring diagrams 10-22 error history 1-27 LED indicators job history 1-26 Left Harness Assembly removal...
  • Page 449 Index out of memory error 3-22 supported sizes 1-19 part number 9-25 supported types and weights 1-19 specifications 1-12 paper detection 2-22 supported types 1-12 paper path menu map components 2-14 Phaser 6130 flow diagram 2-13 Service Mode paper setting errors 3-56 Motor paper size detection...
  • Page 450 Index parallelism 5-17 Temperature 2-32 perpendicularity 5-18 Tray No Paper 2-17 registration 5-19 Separator Roller skew 5-16 operation 2-16 troubleshooting 5-20 operation and location 2-15 troubleshooting checklist removal process control parameters 2-35 serial number admix mode 2-36 format high area coverage mode 2-36 location potential...
  • Page 451 2-26 leakage current 1-12 consumables 1-10 power consumption 1-12 errors 3-27 power supply 1-12 location 2-26 non-Xerox type 1-22 operation part number 9-25 print life 1-10 Toner Cartridge Holder removal 8-40 warm-up time 1-11 Toner Dispenser Motors plug/jack locator 10-11...
  • Page 452 Index I – 8 Phaser 6130 Color Laser Printer Service Manual...
  • Page 454 701P47834...

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