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53100338 TSZ-uni TSZ-uni 53100338 Operating Instructions Translation of original operating instructions Pillar Swing Crane ASSK 150-4 4200.0146...
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Contents Jib Cranes Operating instructions Safety Instructions ....................6 Classification of safety instructions ................... 6 Warnings ........................... 7 Mandatory symbol ......................7 General safety instructions ....................8 Intended use ........................9 Requirements and instructions for installation, maintenance and operating staff ...10 Installation location / workplace requirements ..............11 1.7.1 Installation location requirements ..................11...
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SAFETY INSTRUCTIONS Technical Data ....................28 Jib cranes specifically for vacuum tube lifter Jumbo ............28 Delivery, Packaging and Transport ..............29 Delivery ..........................29 4.1.1 Included in delivery ......................29 4.1.2 Checking for completeness ....................29 4.1.3 Reporting damage ......................29 Packaging ........................29 Transport .........................29 Removal of crane components ..................30 Scopes of delivery ......................31 4.5.1...
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SAFETY INSTRUCTIONS General safety instructions regarding operation .............57 Operation .........................58 Erecting crane column on a more mobile base plate in another location .......59 What to do in an emergency ...................59 Troubleshooting ....................60 Maintenance...................... 61 General notes ........................61 Service table ........................62 Cleaning ..........................63 Expert approval .......................63 Dismantling and Disposal ..................
SAFETY INSTRUCTIONS Safety Instructions 1.1 Classification of safety instructions Danger This warning informs the user of a risk that will result in death or serious injury if it is not avoided. DANGER Type and source of danger Consequence ► Remedial action Warning This warning informs the user of a risk that could result in death or serious injury if it is not avoided.
SAFETY INSTRUCTIONS 1.2 Warnings Explanation of the warning symbols used in the operating instructions. Warning Description Warning Description symbol symbol General warning symbol Explosive atmosphere Electrical voltage Flying debris Hand injury Crushing injury warning Suspended load Fall hazard Vacuum 1.3 Mandatory symbol Explanation of the mandatory symbols used in the operating instructions.
SAFETY INSTRUCTIONS 1.4 General safety instructions WARNING Ignoring the general safety guidelines Personal injuries / damage to plants / systems ► The operating instructions contain important information on using the system. Each user must have read and understood the operating instructions, and retain them for later reference....
SAFETY INSTRUCTIONS All applicable laws and regulations must be adhered to at all times. When using the jib crane, the statutory regulations, safety regulations, standards and guidelines applicable at the location of use must be observed. Check with the competent authorities for more information. The other safety instructions in these operating instructions do not replace these laws and regulations, but should be seen as a supplement to them.
SAFETY INSTRUCTIONS WARNING Danger of death from falling if used as a means of transport for humans or animals, or as a climbing aid. This can result in broken bones, serious injury or even death. ► Use of the jib crane as a climbing aid or to transport humans or animals is prohibited! 1.6 Requirements and instructions for installation, maintenance and operating staff...
SAFETY INSTRUCTIONS DANGER Electric shock resulting from incorrectly connected components This can result in death or serious injury from electric shock and fire. ► All work on electrical equipment must be carried out by qualified electrical specialists only ► Suitable fire extinguishing equipment must be on hand! WARNING Risk of injury due to misuse or non-observance of warning and safety notices...
SAFETY INSTRUCTIONS DANGER Switching components not explosion-proof Risk of fire and explosion. ► Product must not be used in potentially explosive atmospheres. ATTENTION Damage to the crane system due to use outside the permitted temperature range If the crane system is used outside the permitted temperature range, it will become damaged and fail.
SAFETY INSTRUCTIONS 1.8 Definition of the danger zone The danger zone is the area inside, or in the vicinity of working equipment which poses a hazard or potential hazard to the health of persons located within this area. When lifting the load or transporting it, it is possible that the load could fall, which is why the swivel range of the jib crane and load-bearing device is always considered a danger zone.
SAFETY INSTRUCTIONS 1.9 Operating range of the jib crane The operating range of the jib crane is the area in which the load bearing device is able to lift the load in accordance with its intended use and simultaneously transfer the load vertically into the crane jibs. The working area is restricted by the variable end stops and crane column or wall bracket Fixed operating range Additional operating range with...
PRODUCT DESCRIPTION 2.4 Articulated-arm jib Item Name Section. Pre-assembled articulated-arm jib Pipe elbow Connection piece 2.5 Telescopic jib Item Name Section. Aluminum jib Transport trolley 2.7.5 Fehler! Verweisquelle konnte nicht gefunden werden. End plate 2.7.9 Terminal clamp 2.7.11 End stop 2.7.8 Variable end stop 2.7.8...
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PRODUCT DESCRIPTION Bolt with groove Telescopic crane girder Telescopic crane girder suspension 2.7.6 20 | EN 30.30.01.00225/01...
PRODUCT DESCRIPTION 2.6 Type plate The device type, device number and year of manufacture are specified on the type plate. This is important information for identifying the device. and must always be specified when ordering replacement parts, making warranty claims or other inquiries about the device.
PRODUCT DESCRIPTION 2.7.4 SRA Fig.1 SRA100 SRA105 SRA140 SRA180 SRA220 Aluminum sections for crane runway and crane girders come in 5 sizes. The profile size is selected depending on the maximum load-bearing capacity and the jib length. 2.7.5 Transport trolley Fig.1 Fig.2 Transport trolley TRO-R...
PRODUCT DESCRIPTION 2.7.6 Bracings Bracing for up to 65 kg / for up to 650 kg<4m / for over 650 kg>4m Item Name Fork head Pre-assembled lower brace attachment Connecting rod Flat bar Bolt for fork head Lock washer Bolt for bracing Bracket with inner bracing 30.30.01.00225/01 EN | 25...
PRODUCT DESCRIPTION 2.7.7 Telescopic jib suspension Fig.1 Crane girder SUS-B suspension Component for connecting the transport trolley (ball) with the telescopic jib 2.7.8 End stops Fig.1 Fig.2 End stop STO-VAR Fixed end stop STO bolt on both sides of the crane Variable limit stop, attached in the dovetail runway and crane girder at the end, serves as a inside main body, serves all transport trolleys...
PRODUCT DESCRIPTION 2.7.10 Cable trolley Fig.1 Fig.2 Cable trolley TRO-SRA-HOS Cable trolley TRO-SRA-CAB enabling supply hoses for energy supply, e.g. for enabling flat cable for energy supply, e.g. for "Jumbo" the tube lifter, to be taken out safely and chain hoists and lifting devices, to be taken out smoothly safely and smoothly Fig.3...
PRODUCT DESCRIPTION 2.7.14 Electrical switches The crane mains supply switch is for A motor protection switch is used when a vacuum disconnecting the power supply of electrical blower or a vacuum pump is used. The motor components (chain hoist, lifting device, etc.). The protection switch serves to switch off the vacuum crane mains supply switch does not contain any generator and simultaneously protects it.
DELIVERY, PACKAGING AND TRANSPORT Delivery, Packaging and Transport 4.1 Delivery 4.1.1 Included in delivery Refer to the order confirmation for specific details about the scope of delivery. The weights and dimensions will be listed in the delivery notes. The operating instructions are an integral part of the crane system and must accompany the device whenever it moves to a new location.
DELIVERY, PACKAGING AND TRANSPORT Removal of crane components The packaging of the individual components and the disposable pallets must be opened carefully! When using knives or blades to open the packaging, take care not to damage any of the components.
DELIVERY, PACKAGING AND TRANSPORT 4.5 Scopes of delivery 4.5.1 Scope of delivery for aluminum jib Item Jib length up to Transport trolley Plastic cover plate with fastening pins Cable trolley for flat cable (for KZG) Terminal clamp for flat cable (for KZG) End stop (long bolt) Variable limit stop Cable trolley for vacuum supply (for JU)
DELIVERY, PACKAGING AND TRANSPORT 4.5.2 Scope of delivery for flat jib Item Jib length up to Quantity Flat jib Transport trolley Cable trolley for vacuum supply (for JU) End cap Plumb line Snap hook and strap for the vacuum supply (for JU) Safety washer M8 Upper bolt for pivot bearing Machine screw M8x16...
DELIVERY, PACKAGING AND TRANSPORT 4.5.5 Scope of delivery for motor-protection switch Quantity Name Mounting frame with installation material and cover Cable clamp Neutral terminal Ground cable for connection to crane column Motor protection switch 4.5.6 Scope of delivery for power switch Quantity Name Mounting frame with installation material and cover...
INSTALLATION Installation Please read section 1.6 (Requirements & instructions for installation, maintenance and operating staff) before starting installation WARNING Danger due to parts with sharp edges and heavy components There is a risk that you may cut yourself when installing the parts, these may also fall or topple over thereby hitting and injuring people.
INSTALLATION 5.3.1 Installation of electrical supply lines The electrical supply line can be fed at four points on the crane column to the crane mains connection switch or motor protection switch. A flexible connection line (not included in the scope of delivery) with a diameter suited to the capacity of the consuming device (usually 5 x 2.5 mm²) must be used.
INSTALLATION 5.3.2 Installation instructions for the motor protection switch in the crane column 1. Attach the ground cable to the inner side of the 2. Pull the cables through the opening and crane column using nuts and the washers that prepare them for connection.
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INSTALLATION 6. Remove the black rotary knob from the motor 7. Push the cables back through into the column protection switch. To do this, carefully place a and place the mounting frame into the crane small screwdriver under the knob and lift it off. column.
INSTALLATION 5.3.3 Installation instructions for crane mains supply switch 1. Remove the additional terminal block for the neutral and ground connection from the switch (this is not required) 2. Screw the mounting frame cover onto the switch. Screw through the yellow mounting plate of the main switch.
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INSTALLATION 6. Install additional neutral terminal on the 7. Connect the neutral and ground cables to the mounting frame. As with the grounding mounting frame terminal, this terminal is only pressed in from the side. 8. Lay the cables back around the mounting 9.
INSTALLATION 5.4 Mechanical installation WARNING Danger due to falling objects Higher or lower torques than stated may result in screws breaking off or loosening. This can result in personal injury or material damage. ► Tighten screws with a torque wrench and comply with the torques stated. Tightening torques Standard screws, 23 Nm...
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INSTALLATION 5.4.1.2 Erecting the crane column in the foundation using anchor bolts Position of The number and order of the anchor bolts the pivot depends upon the size of the crane and is defined in the template Base plate (included in product range) After the concrete has hardened (for example, C Template 20/25 = 28 days), the nuts, washers and template...
INSTALLATION Column leaning to right: Raise the base plate on Column leaning to left: Raise the base plate on the right the left Pillar leaning backwards, i.e. Column leaning forwards: Raise the base plate raise base plate from the back from the front 5.4.2 Erecting the crane column with mobile base plate ...
INSTALLATION 5.4.3 Mounting the wall bracket 5.4.3.1 Attach push-through installation with securing screws In order to attach the jib crane by means of push-through installation, attach a drilling template to a wall segment (statical verification must be provided by the customer) ...
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INSTALLATION 5.4.3.2 Installing the Wall-mounted Jib crane with Shear Connectors Please note the following matrix before installing the wall-mounted jib crane with the shear connectors: Length [mm] 2000 2500 3000 3500 4000 4500 5000 5500 6000 WK-JU65 WK-JU65 WK-JU85 WK-JU110 5.4.3.3 Mounting the Clasp Bracket (for Wall-mounted Jib Crane WK) ...
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INSTALLATION 5.4.3.4 Aligning the wall and clasp brackets using a plumb line and centering disks To ensure optimal performance for the jib crane, the console must be aligned carefully. Sliding direction at wall level Sliding direction at wall level Push the bracket upwards toward the front, i.e. Push the bracket downwards toward the front, i.e.
INSTALLATION 5.5 Pre-assembly of the aluminum jib 3.10 3.11 For crane with chain hoist: Screw the terminal clamp (26) (not shown) for the flat cable on to the angle plate (3.5) with the screws provided. For cranes for JU Hang the snap hooks with hose strap (22) in the slot. ...
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INSTALLATION For two bracings, the brackets (21) are positioned to the left and right of the forked head (6.1). The lower bracing attachment is already pre-assembled in the aluminum crane jib and tightened to the torque specified. ...
INSTALLATION 5.6 Pre-assembly of articulated-arm jib This is completely assembled upon delivery so that there is no pre-assembly. 5.7 Pre-assembly of flat jib Insert the cable trolley (36) with snap hooks and strap (22) for the hose into the pre-assembled flat jib (34).
INSTALLATION 5.8 Pre-assembly of telescopic jib Slide a variable limit stop (15) into the groove of the aluminum crane rail (10). Insert the cable trolley (12/16) for the flat cable or hose into the aluminum crane rail (10). Number: One less than extent of delivery ...
INSTALLATION 5.9 Mounting the crane jib on the crane column or wall bracket 1.2 / 2.2 Raise the crane jib with the hoist to the height of the lower bearing plate of the wall bracket (2.2) / crane column (1.2) ...
INSTALLATION 5.10 Aluminum crane jib alignment for column-mounted or wall-mounted jib cranes Completion of bracing Insert the flat cable or hose (7) into the cable trolley (12/16) so that the loops are large enough (guideline for Jumbo approx. 800mm; guideline for JumboFlex approx. 500mm) ...
INSTALLATION 5.11 Aligning the aluminum telescopic jib for column-mounted or wall- mounted jib crane See section 3.15. 5.12 Aligning the flat or articulated-arm jib for column-mounted or wall- mounted jib crane For flat and articulated-arm jibs, the jib is aligned with the column (see section 3.7) or the wall bracket (see section 3.8).
INSTALLATION 5.14 Mounting load-bearing devices Ensure that the suspension of the load suspension device is suitably set up for transport with the transport trolley; consultation with the load suspension device manufacturer may be required. Insert load suspension into the designated transport trolley. Use U-shaped metal clamps for plastic designs (included in scope of delivery).
INSTALLATION 5.15.2 Power and compressed air supply Attach the strain relief device for the chain hoist supply cable to the transport trolley and the first cable trolley. Insert and secure the flat cable; ensure an even spacing. Connection of flat cable to the crane runway's power plug.
INSTALLATION 5.16 Preparing for operation Prior to start of operations, check that all mechanical connection elements have been correctly installed and secured that all screws been tightened in accordance with torque specifications that all components have been installed. Conduct the following function test before the start of operations: ...
OPERATION Operation Local safety regulations apply. In Germany, these include, but are not limited to, BGV D6. The following work safety instructions do not replace these, but are to be considered as additions: The following operating steps must be checked by a qualified electrician before the initial start of operations and section 1.6 (Requirements and instructions for installation, maintenance and operating staff) must be read.
OPERATION 6.2 Operation The jib crane enables load suspensions to be used within the operating range of the jib crane. Load bearing devices that have been designed for use on a jib crane are to be operated in accordance with the instructions of the load suspension device’s manufacturer in observance of section 6.1. Observe the operating range of the jib crane.
OPERATION Erecting crane column on a more mobile base plate in another location To position the crane in another location, no workpiece may be attached to any lifting device. Move the lifting device to the crane column and secure it to the column. ...
TROUBLESHOOTING Troubleshooting The jib crane should only be installed and maintained by qualified specialist personnel, mechanics, and electricians. Work on electrical equipment must be carried out by qualified electrical specialists only. After repair and maintenance work always check the end stops and lock washers, the torque of the screws which have been loosened and whether all the split pins of the suspensions have been reset.
MAINTENANCE Maintenance 8.1 General notes Please read section 1.6 (Requirements & instructions for installation, maintenance and operating staff) before starting maintenance. WARNING Risk of injury due to system maintenance by untrained personnel This can result in serious injury ► The system must only be maintained by trained personnel who have read and understood the operating instructions.
MAINTENANCE 8.2 Service table Interval Check all load-bearing parts (e.g. suspensions) for correct attachment as well as deformation, wear or other damage. Test trolleys for wear (rollers, bolts, area of load suspension). Test trolleys for ease of movement and noise level during travel With vacuum energy line: Is the supply hose in good condition (not brittle, not kinked,...
MAINTENANCE 8.3 Cleaning Use only cleaning solvents to clean the jib crane (do not use petroleum ether or corrosive liquids) 8.4 Expert approval Please observe the national accident prevention laws and regulations. Make sure that inspections and tests are arranged for the required times and never operate equipment if it does not have the relevant official approval documents.
DISMANTLING AND DISPOSAL Dismantling and Disposal 9.1 Dismantling Please read section 1.6 (Requirements & instructions for installation, maintenance and operating staff) before starting dismantling. Please observe the safety instructions in sections 5 & 8 (Installation and maintenance). Procedure: Switch off the vacuum supply, depressurizing the compressed air line if applicable, arrange for electrical lines to be disconnected by a qualified electrician and secure to prevent it being switched back on.
DISMANTLING AND DISPOSAL 9.2 Disposal Only qualified specialist personal may prepare the crane system for disposal. Procedure: Dismantling the crane system Sort and separate materials for disposal in accordance with local regulations. The plastic in the sealing plates PA6 GF30 can be recycled. ...
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4000 (4003) Tragfähigkeit: 150 [kg] Carrying Capacity: 150 [kg] / (330 [lbs.]) Pillar Swing Crans ASSK Bei Änderungen Rücksprache TB ! Gewicht: 167,0 kg Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung! Mindestabmessungen Betonfundament Benennung Datum Name 1000 x 1000 x 200 mm Säulenschwenkkran ASSK-150-4 Erst.
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Installation Motorschutzschalter/ Installation of motor protection switch box (24120008) Säulenschwenkkran / Pillar Swing Crane Installation Motorschutzschalter (Wandmontage) / Installation of motor protection switch box on the wall. Stromversorgung Electric power AC/DC Wandinstallation Wall installation Motorschutzschalter Motor protection switch box Vakuumpumpe Vacuum pump...
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Installation Motorschutzschalter/ Installation of motor protection switch box (24120008) Säulenschwenkkran / Pillar Swing Crane Installation Motorschutzschalter (Kransäule) / Installation of motor protection switch box at the swing crane by drilling of mounting holes in the column. Stromversorgung Electric power AC/DC Motorschutzschalter Motor protection switch box...
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Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany Authorized person for UK-documentation: Name: Nigel Hughes Address: Probst Ltd ; Unit 2 Fletcher House; Stafford Park 17; Telford Shropshire TF3 3DG, United Kingdom Signature, information to the subscriber: Erdmannhausen, 02.08.2021................(Eric Wilhelm, Managing director)
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After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
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After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
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After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately 1) via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...
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